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WIDOS
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax
Working Instructions
Saw blade for radial cuts RSR 630
Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Dieter Dommer, Jürgen Dommer
Einsteinstr. 5
www.widos.de
Translation
Keep for further use!
Phone ++49 (0)7152 / 9939 - 0
++49 (0)7152 / 9939 - 40
email: info@widos.de
Kunststoffschweißtechnik
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Summary of Contents for widos RSR 630
- Page 1 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax ++49 (0)7152 / 9939 - 40 www.widos.de email: info@widos.de Kunststoffschweißtechnik Working Instructions Translation Saw blade for radial cuts RSR 630 Keep for further use! Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Dieter Dommer, Jürgen Dommer...
- Page 2 Phone: ++49 3 71 8 15 73 - 0 Phone: ++41 71 388 89 79 Fax: ++49 3 71 8 15 73 - 20 Fax: ++41 71 388 89 73 29.03.2011 Working instructions WIDOS RSR 630 Page 2 of 27...
- Page 3 Due to this structure, the searched information can be easily found. 3/29/2011 WIDOS W. Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved. Reprinting only allowed with permission of the corporation. Any changes are subject to technical innovations. 29.03.2011 Working instructions WIDOS RSR 630 Page 3 of 27...
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Page 4: Table Of Contents
How to adjust the sawing radius ..................17 4.3.1. How to adjust the angle for branch pipe 45° and 60° ...........17 4.4. Vacuum (option)........................18 STARTING AND OPERATING..................19 5.1. Starting..........................19 5.2. How to clamp the pipes......................20 29.03.2011 Working instructions WIDOS RSR 630 Page 4 of 27... - Page 5 How to remove the cutting chips from the saw arm ............22 6.4. How to set and tension the saw blade................23 6.5. How to adjust the saw blade....................24 6.6. Disposal ..........................24 ELECTRIC DIAGRAMS ....................25 DECLARATION OF CONFORMITY................27 29.03.2011 Working instructions WIDOS RSR 630 Page 5 of 27...
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Page 6: Description Of The Product
All technical details of the machine are put together as a general arrangement. 1.1. Usage and purpose-oriented use The WIDOS band saw RSR 630 is special machinery for cutting plastic pipes up to Ø 630 mm, and cutting radiuses up to 600 mm, in the way described as follows. -
Page 7: Designation Of The Product
Roller for saw blade guidance 6002 2 Z (rear) on request Roller for saw blade guidance 6201 2 Z (sidewards) on request For article numbers and single parts, please contact the WIDOS company. 29.03.2011 Working instructions WIDOS RSR 630 Page 7 of 27... -
Page 8: Safety Rules
T h e r e g u l a t i o n s f o r t h e p r e v e n t i o n o f a c c i d e n t s a r e v a l i d ( U V V ) . 29.03.2011 Working instructions WIDOS RSR 630 Page 8 of 27... -
Page 9: Obligations Of The Owner
A person who is being trained may only work at the machine under supervision of an • experienced person. 29.03.2011 Working instructions WIDOS RSR 630 Page 9 of 27... -
Page 10: Dangers While Handling The Machine
Kunststoffschweißtechnik 2.7. Dangers while handling the machine The band saw WIDOS RSR 630 is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also material damages are possible. -
Page 11: Specific Dangers
• Injuries caused by parts of the work pieces which are squirting away. 29.03.2011 Working instructions WIDOS RSR 630 Page 11 of 27... -
Page 12: Warranty And Liability
• Structural modifications on the machine without permission; • Unsatisfactory checking of parts of the machine which are worn out; • Repairs performed in an inexpert way; • In case of catastrophes and force majeure. 29.03.2011 Working instructions WIDOS RSR 630 Page 12 of 27... -
Page 13: Functional Description
Lay the pipe on the pipe support and clamp it (check the distance to the saw blade!). When the cutting operation is finished, switch off the saw blade motor and cut the radius by moving the swiveling plate. Unclamp the pipe. 29.03.2011 Working instructions WIDOS RSR 630 Page 13 of 27... -
Page 14: Operating And Indicating Elements
Saw blade Deflection pulley with set screws and eccentric for saw blade tension Switching case with fuse Drive motor for saw blade Leveling foot (4 pieces) to adjust the machine 29.03.2011 Working instructions WIDOS RSR 630 Page 14 of 27... -
Page 15: Fuse In Switch Case
F40, 2,8 – 4A. It is the overloading protection for the drive motor. In case the motor protective has been triggered, clear the cause of the overloading and reactivate the fuse afterwards. 29.03.2011 Working instructions WIDOS RSR 630 Page 15 of 27... -
Page 16: Saw Blade Guidance And Saw Blade Cover
For setting the guidance, release the left-hand counter nut by means of fork wrench size 24. Now the eccentric is turned with hexagon socket wrench size 6 until the rollers have the desired distance. Secure the eccentric again by means of the counter nut 29.03.2011 Working instructions WIDOS RSR 630 Page 16 of 27... -
Page 17: How To Adjust The Sawing Radius
• For this purpose detach the hexagon- head screw „3“ and push the support with the prism to the required position. 29.03.2011 Working instructions WIDOS RSR 630 Page 17 of 27... -
Page 18: Vacuum (Option)
F.e. shift the vacuum hose from one of the vacuums (option) below the guard plate just in front of the saw blade. Necessarily secure the vacuum against shifting f.e. by vibration during the cutting. Always activate the vacuum during the cutting. 29.03.2011 Working instructions WIDOS RSR 630 Page 18 of 27... -
Page 19: Starting And Operating
Replace the screw plug by the enclosed venting screw before starting the band saw. Do not throw away the screw plug, you need it again when transporting the band saw. 29.03.2011 Working instructions WIDOS RSR 630 Page 19 of 27... -
Page 20: How To Clamp The Pipes
The ratchet snaps in at both ends. Attention! Do not deform pipes with thin walls. The belt can be unclamped again by pulling the safety gripper into direction of the ratchet grip. Safety gripper Ratchet grip 29.03.2011 Working instructions WIDOS RSR 630 Page 20 of 27... -
Page 21: How To Cut Radiuses
Grab the lever (no. 4) by the right hand and move the swiveling device with adequate speed in order to cut the radius. As soon as the pipe has been cut, the remaining piece of the cut pipe drops down in the rear area! 29.03.2011 Working instructions WIDOS RSR 630 Page 21 of 27... -
Page 22: Maintenance / Storage / Transport
For machines with a specially high usage percentage the testing cycle should be shortened. The work should be performed at the WIDOS GmbH company or by an authorized partner. The linear guides must be cleaned every week e.g. with a brush. -
Page 23: How To Set And Tension The Saw Blade
• Then secure the position of the eccentric by tightening the counternut. The tension is released in the same way (e.g. in order to exchange the saw blade). 29.03.2011 Working instructions WIDOS RSR 630 Page 23 of 27... -
Page 24: How To Adjust The Saw Blade
At the end of their lifetime, the machine and the wear parts have to be disposed of properly and environment-friendly, in accordance with the national laws regulating the waste disposal. 29.03.2011 Working instructions WIDOS RSR 630 Page 24 of 27... -
Page 25: Electric Diagrams
WIDOS Einsteinstr. 5 Phone ++49 (0)7152 / 9939 - 0 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax ++49 (0)7152 / 9939 - 40 www.widos.de email: info@widos.de Kunststoffschweißtechnik Electric diagrams 29.03.2011 Working instructions WIDOS RSR 630 Page 25 of 27... - Page 26 Electric diagrams Chapter 7 Kunststoffschweißtechnik 29.03.2011 Working instructions WIDOS RSR 630 Page 26 of 27...
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Page 27: Declaration Of Conformity
2. DIN EN 60204.1 Electric equipment of industrial machines 3. EN 60555, EN 50082, EN 55014 Electro-magnetic resistance The technical documentation is completely available. Ditzingen-Heimerdingen, the 29.03.11 Dieter Dommer (Director) 29.03.2011 Working instructions WIDOS RSR 630 Page 27 of 27...
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