Carrier 30HS Series Installation, Start-Up And Service Instructions Manual page 3

LEGEND (Numbered Callouts) Fig. 1
-
Two 7/8-in. diameter knockouts
in top of control box for
any field control wiring from accessory equipment inter-
locks and for 115-v control wiring.
2
-
Power wiring inlet(s).
3
-
Space required to remove cooler tubes. •
4
-
Space required to remove condenser tubes, either end (HR
only).
5
-
Water manifold (accessory package for HR only). None on
HR160. Instructions for field welding included in package.
Dimensions "R" and "Z" are nominal.
6
-
Space required to remove water manifold, both ends. Not
on HR160.
7
-
Connection for temp controller bulb, 3/4 FPT.
8
-
Connection for freezestat bulb, 1/2 FPT.
9
-
Both ends 3-in. diam sch 40 steel pipe (HR only). All but
HR160.
10
-
Sch 40 steel pipe (both ends). For HR070,080,090: 2-1/2
in. diam; HR100,110,120,140: 3-in. diam.
11 --
3/4-in. MPT water drain conn.
12
-
Each condenser: 1/4-in. purge valve (HR only).
13
-
Each condenser: 5/8-in. SAE flare relief valve (HR only).
14
-
Each condenser: 1/4-in. flare conn for water reg valve (HR
only).
15
-
On each filter-drier: 1/4-in. SAE flare field charging valve
(HS only).
16
-
3/4-in. diameter (6 mounting holes).
17
-
Each condenser: 3/8-in. pipe plug drain, each end
(HR only).
18
-
Each condenser: liquid level test cock (HR only).
19
-
1-1/8 in. ODM refrigerant liquid inlet from condenser
(circuit no. 1), HS only.
20
-
7/8-in. ODM (HS070,080,090), 1-1/8 in. ODM (HS100,
110,120,140,160) refrigerant liquid inlet from condenser
(circuit no. 2).
21
-
Oil Pressure Safety Switch, all compressors (standard on
HS only, accessory for HR).
22
-
Compressor unloaders.
23
-
Rigging holes, 2-in. diam.
24
-
Factory-supplied, field-installed chilled water flow switch.
See Fig. 2.
Table 1 - Physical Data
UNIT AND COMPRESSOR
UNIT 30HR,HS 070 080
090 100 110
120 140 160
APPROX HR
OPER HS
WT (lb)*
4760
3305
4945
3360
5070
3420
6290
4360
6415
4420
6440
4480
7355
5065
7775
5175
OPER
See Note
REFRIG
HR
104
119 129 138 77/69
154 172 192
CHG.(115)
HSt
15.3
21.0 270
COMPR 06E
Recip Semihermetic, 1750 Rpm
Cap. Contr
.""' 6
6 8 8 8 8
8
Steps
Total Cyl
14 16 18 20
22 24 24 24
Tot. Oil Chg
47 52 57 66
71 76 76 76
(Pt)
COND NO.7,
09RP
Ckt No. lt
043 054 070 054
070 070 070
084
Ckt No. 2$
054 070 070 084
COOLER
COOLER 1OHA400
364
194 454
UNIT 30HR,HS
070,080,090
100,110,120 140,160
SHELL, Net Vol (Gal.)
21.7
40.4 52.4
NO. OF TUBES
5/8-in. OD, Internal Fin
Copper
188 258 258
WATER CONN. (in.)
Inlet and Outlettt
Drain
4
5
3/4
6
REFRIG CIRCUITS
2
MAXIMUM DESIGN
WORKING PRESS. (psig)
Refrigerant (tube) Side - 235
Water (shell) Side- 150
CONDENSER
contains 2 manifolds, each in 2 sections to be field
\-1 welded. Manifolds should not be used where regu-
lating valves are required because separate valves
must be used on each condenser circuit.
Set water regulating valve to maintain designed
head pressure. Do not adjust to compensate for
high head pressures caused by fouled condenser
tubes, excess refrigerant or the presence of non-
condensables. Due to changes in water temperature,
it may be necessary to adjust the valve seasonally.
After adjusting for designed head pressure, shut
unit down. Water regulating valve should shut off
flow of water in a few minutes. If it does not, raise
head pressure setting. Make sure capillary tube
from each water regulating valve is connected to
proper condenser purge valve.
Condenser water must enter at bottom connec-
tions shown in Fig. 1 for proper operation
of internal subcooler located in bottom of
condenser.
On 30HR units, pressure relief valve is on con-
denser side. On 30HS units relief valve is factory
installed in each refrigerant circuit, after the muffler,
and set to relieve at 450 psig. In case of a high pres-
sure cutout failure, valve will open to prevent ex-
cessive pressure buildup in refrigerant circuit. Most
09RP 033 I 043 I 054 I 070 1
084
TUBES
Number
Inside Area (sq ft)
Outside Area (sq ft)
45
41.1
167.1
Integral
1 61 1
55.7
226.5
Fin, 40
61
68.8
279.7
Fins/in.
1 75
84.6
344.0
85
95.4
387.9
SUBCOOLER TUBES (No.)
Inside Area (sq ft)
Outside Area (sq ft)
5
4.6
18.5
5.6
22.8
9
10.1
41.1
WATER CONN. (in.)
Inlet
Outlet
2-1/21 3
2-1/2 3
2-1/2#
4
NO. OF WATER PASSES 3
MAXIMUM DESIGN
WORKING PRESS. (psig)
Refrigerant Side - 385
Water Side - 250
Orifice plate at condenser water inlet.
*Includes refrigerant operating charge.
-
I- Cooler operating charge only. Add charge for remote condenser and
interconnecting piping.
--> Viewed from front of
unit: Rear condenser is circuit no. 1; Front condenser
is circuit no. 2.
"Includes nozzles.
ttASA flat-face flange.
triwo inlets on 30HR160 (see Fig. 1). All others have one inlet and one
outlet.
NOTE: For 070, 080 and 090 units, the charge is 2/3 in circuit 1 and 1/3
in
circuit 2. For units 100, 120, 140 & 160, the;charge is half in each circuit.
For unit 110, charge per circuit is listed (cla 1/ckt 2).
local codes require that a relief valve be vented
directly to outdoors.
The vent line must not be
smaller than relief valve outlet.
Provide means for draining system and for ser-
vicing the unit in winter.
On all 30HS units, install a liquid line shutoff
valve between each filter drier and condenser.