Daikin LXE10E-A18 Service Manual And Parts List

Marine type container refrigeration unit

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Marine type Container Refrigeration Unit

Service

Manual・Parts List

・Optional Functions

LXE10E-A18

TR03-04

Table of Contents

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Summary of Contents for Daikin LXE10E-A18

Page 1 Marine type Container Refrigeration Unit Service Manual・Parts List ・Optional Functions LXE10E-A18 TR03-04...
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Page 24 Covered Models Regarding the features and operation of the unit, the service guide describes the items which are different from those of the service manual. Different points from service manual Item （Maintenance and Repair） Tightening lever for control box cover...
Page 25 *Diffirences from standard model service manual (TR01-09) are marked with ☆ CONTENTS SAFETY PRECAUTIONS 6. CHARTLESS FUNCTION ………………………6-1 • Danger ………………………………………………3 6.1 Chart indication mode ………………………6-1 • Warning ……………………………………………4 6.2 Temperature record scroll indication function ……6-3 • Caution ………………………………………………5 6.3 Alarm record scroll indication function………6-5...
Page 26: Table Of Contents
CONTENTS NAMES OF COMPONENTS ……………………………………………27 1.1 Outside ………………………………………………………………27 1.2 Inside …………………………………………………………………28 BASIC OPERATION OF ELECTRONIC CONTROLLER ……………29 2.1 Control panel …………………………………………………………29 OPERATION PROCEDURE ……………………………………………30 3.1 Operation procedure flow chart ……………………………………30 G-SET OPERATION/AUTOMATIC PUMP DOWN OPERATION MODE/DEHUMIDIFICATION ON-A・ OFF SETTING …31 DEHUMIDIFICATION CONTROL SETTING …………………………33...
Page 27: Control Box
CAUTION Before starting the unit, run the generator. Securely close the control box cover and the temperature recorder box cover (optional). Otherwise, It will cause water entry. Temperature recorder box cover Control box cover Quick-lock lever...
Page 28: Names Of Components
1. NAMES OF COMPONENTS 1.1 Outside q Reheat coil solenoid valve (RSV)
Page 29: Inside
1.2 Inside q Reheat coil w USDA Receptacle e Personal computer port receptacle...
Page 30: Basic Operation Of Electronic Controller
–3 –2 –1 DECOS DAIKIN ELECTRONICCONTAINER OPERATION SYSTEM Operation key ① SUPPLY LED (Lights when "supply air temperature" is indicated.) ⑦ IN RANGE LED (Lights when the control temperature is in range.) ② RETURN LED (Lights when "return air temperature" is indicated.) ⑧...
Page 31: Operation Procedure
3. OPERATION PROCEDURE 3.1 Operation procedure flow chart When no power supply ※ 3 Battery mode, Operation Condition Setting with back-up battery (Set Point Temperature˚C / Humidity %, / Defrost Internal) Power OFF Non operation for 30 sec. Circuit Breaker ON...
Page 32: G-Set Operation/Automatic Pump Down Operation Mode/Dehumidification On-A・Off Setting
4. G-SET OPERATION/AUTOMATIC PUMP DOWN OPERATION MODE/DEHUMIDIFICATION ON-A・OFF SETTING The energy consunption reducing operation during G-SET operation, automatic pump down operation collecting refrigerant to the liquid receiver and dehumidification ON-A・OFF setting are executed. All indication light on (for 3 sec.)
Page 33 Setting item LED panel LCD panel Setting method Current –– –– –– indication mode MODE ON, OFF diSPOFF Select ON by using key, and press G-SET key to determine operation the setting. MODE MODE ON, OFF P down Select "ON" by using...
Page 34: Dehumidification Control Setting
5. DEHUMIDIFICATION CONTROL SETTING This unit features the dehumidification function. Therefore, it is necessary to set whether the dehumidification control is to be executed or not according to the cargo to be transferred. You can set whether the dehumidification control is to be executed or not by operating the display panel of controller (DECOSⅢc).
Page 35: Dehumidification Control
5.2 Dehumidification control ※If reheat coil (Optional) is equipped: The unit have dehumidification control by a reheat coil, which is under the evaporator coil. In dehumidification, the Reheat Solenoid Valve (RSV) opens to give high pressurized refrigerant to reheat coil. The "DEHUMID" LED lamp will light up.
Page 36: Temperature Sensor
6. TEMPERATURE SENSOR (Example) 6.1 Sensor calibration G Supply and Return air sensor (SS/RS/DSS/DRS) q Prepare the ice bath w Cut the binding of each sensor and put them into the ice bath e Turn on the unit and display "Sensor calibration (CAL)"...
Page 37: Automatic Pump Down
7. AUTOMATIC PUMP DOWN An automatic pump down system is applied to the unit to prevent the unit operation from extra decreasing of low pressure due to pump down operation or burning of scroll compressor due to close stop valve.
Page 38: Cable Clamp Bracket
8. CABLE CLAMP BRACKET cable clamp When it is operated on the trailer or railway chassis, be sure to fasten the power cable with CABLE CLAMP LOOSE CLAMP...
Page 39: Manual Check Selection Mode
9. MANUAL CHECK SELECTION MODE The LED indicate the values of following items. Compressor operating time, Evaporator fan motor high-speed running current, Evaporator fan motor low-speed running current, Condenser fan motor running current, Battery life, Horse power, Elapsed time after trip start, Evaporator fan motor running time, Condenser fan motor running time, and Controller software version.
Page 40: Electronic Temperature Recorder
10. ELECTRONIC TEMPERATURE RECORDER ●Temperature record with power supply turned off When the power supply is turned off, the pen will move to the outer circumference of recording sheet simultaneously. Power supply is turned off. ●Rechargeable battery The rechargeable battery is equipped on the electronic temperature recorder.
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Page 42: Appendix
11. APPENDIX 11.1 Refrigerant piping diagram...
Page 43: Schematic Wirring Diagram
11.2 Schematic wiring diagram...
Page 44: Stereoscopic Wiring Diagram
11.3 Stereoscopic wiring diagram PT. CT board Notes for wiring Note: line represents the line in the box. line represents the external unit or junction cable. line between terminals represents the jumper wire. line represents the optional specification. The terminal numbers and applicable cables in each unit are as shown below.
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Page 46 ORDERING INSTRUCTIONS The parts list contains the parts of the DAIKIN Marine Type Container Refrigeration Units. Carefully read the following cautions before using the list. 1. When ordering the parts, be sure to describe Model No., Name of part and type.
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Page 48 C O N T E N T S 目次 Page A. Parts related with the unit(outside)………………………………………………………………………48 庫外関連部品 B. Parts related with refrigerant piping(outside) …………………………………………………………50 庫外冷媒配管関連部品 C. Parts related with the unit(inside) ………………………………………………………………………52 庫内関連部品 D. Parts related with refrigerant piping(inside) …………………………………………………………54 庫内冷媒配管関連部品...
Page 49: Parts Related With The Unit(Outside)
Parts related with the unit(outside) 庫外関連部品...
Page 50 Parts related with the unit(outside) 庫外関連部品 QTY/UNIT PARTS NO. DWG. NO. TYPE SPECIFICATION REMARKS INDEX PARTS NAME 1台当たりの部品名称符号部品番号図面番号形式仕様備考所要数 1448270 Power plug(400V class) 電源プラグ（400V） 3P109727-1 1316669 Front plate (cable) 2P053127-1 前板（鈑金）（ケーブル） 1270338 Front plate (CA)
Page 51: Parts Related With Refrigerant Piping(Outside)
Parts related with refrigerant piping(outside) 庫外冷媒配管関連部品 B7-4 B7-4 B7-5 B7-5 B7-5 B7-4 B7-4 B7-3 B7-5 B7-7 B7-1 B7-2 B7-6 B7-7 B7-6 B7-8 B6-1 B3-2 B3-2-2 B3-2-1 B3-2-3 B3-1 B3-6 B3-3 B3-2 B3-4 B3-5 B3-2-2 B3-2-3 B9-1 B9-1-2 B3-2-1 B9-1-1...
Page 52 Parts related with refrigerant piping(outside) 庫外冷媒配管関連部品 QTY/UNIT PARTS NO. DWG. NO. TYPE SPECIFICATION REMARKS INDEX PARTS NAME 1台当たりの部品名称符号部品番号図面番号形式仕様備考所要数 1387173 Air cooled condenser 空冷凝縮器 2P089486-1 CA-LXE10E1 With reheat coil Discharge pipe ass'y 2P090618-1 吐出配管ASSY...
Page 53 Parts related with the unit(inside) 庫内関連部品 C1-1 C3 C6 A部詳細(Detail of A) <With recorder> DRS(Blue・Blue) RS(Red・Blue) RRS(Blue) C23詳細(Detail of C23) <With recorder> DSS(Green・Red) RSS(Green・Green) SS(Green)
Page 54 Parts related with the unit(inside) 庫内関連部品 QTY/UNIT PARTS NO. DWG. NO. TYPE SPECIFICATION REMARKS INDEX PARTS NAME 1台当たりの部品名称符号部品番号図面番号形式仕様備考所要数 0955340 Three phase AC fan motor 三相交流ファン電動機(ケーブル付) 3PA07524-5 SPRK91A-42 Cable length 3270 C1-1 0807333 Three phase AC fan motor 三相交流ファン電動機(ケーブル無) 3P07524-3...
Page 55: Parts Related With Refrigerant Piping(Inside)
Parts related with refrigerant piping(inside) 庫内冷媒配管関連部品 D3-3 D3-7 D3-4 D3-5 D3-2 D3-2 D3-8 D3-6 D3-9 D3-1 D3-10...
Page 56 Parts related with refrigerant piping(inside) 庫内冷媒配管関連部品 QTY/UNIT PARTS NO. DWG. NO. TYPE SPECIFICATION REMARKS INDEX PARTS NAME 1台当たりの部品名称符号部品番号図面番号形式仕様備考所要数 1380691 Evaporator ass'y 蒸発器組立品 2P071832-1 CRB-LXE10E1 With reheat coil 1448333 Drain pan pipe ass'y 2P103794-1 ドレンパン配管Assy...
Page 57: Other Parts(Pipe Clamp, Sealing And Insulation Material Etc.)
Other parts(Pipe clamp, sealing and insulation material etc.) その他部品（配管固定具、シール材、防熱材等） A詳細(Detail of A) B詳細(Detail of B) Connector From Control box EV coil 圧力センサー配管部詳細(Pressure tranducer piping detail) (L=40mm)
Page 58 Other parts(Pipe clamp, sealing and insulation material etc.) その他部品（配管固定具、シール材、防熱材等） ※(L = XX mm) indicates the length of cushion rubber E35.(Cut to suit pipe size.) ※(L = XX mm)と表記のものは、緩衝ゴム(E35)の長さです。(配管のサイズに合わせて切って使用ください。) 矢視C/D(View C/D) (L=30mm) 矢視H(View H) E詳細(Detail E) 冷媒配管詳細 ( Refrigerant piping detail )
Page 59 Other parts(Pipe clamp, sealing and insulation material etc.) その他部品（配管固定具、シール材、防熱材等） EFM2 EFM1 EFM1 EFM2...
Page 60 Other parts(Pipe clamp, sealing and insulation material etc.) その他部品（配管固定具、シール材、防熱材等） FAN GUIDE ファンガイド...
Page 61 Other parts(Pipe clamp, sealing and insulation material etc.) その他部品（配管固定具、シール材、防熱材等）...
Page 62 Other parts(Pipe clamp, sealing and insulation material etc.) その他部品（配管固定具、シール材、防熱材等） QTY/UNIT PARTS NO. DWG. NO. TYPE SPECIFICATION REFER PAGE INDEX PARTS NAME 1台当たりの部品名称参照ページ符号部品番号図面番号形式仕様所要数 1326774 Set plate, hot gas pipe HSV、DSV、BSV取付板 4P090101-1 Page57 0702382 Fixing plate, injection pipe 配管取付板...
Page 63: Control Box
Control box コントローラボックス MODEM モデム Supply by customer 客先支給 F7-5 F7-4 F7-7 F7-6 F7-3 F7-2 F7-1 F7-9 F7-8...
Page 64 Control box コントローラボックス F34-3 F34-2 F34-8 F34-4 F34-6 F34-8-1 F34-5 F34-10 F34-1 F34-1 F34-14 F34-7 F34-13 F34-12 F34-9 F34-11...
Page 65: Control Panel
Control box コントローラボックス QTY/UNIT PARTS NO. DWG. NO. TYPE SPECIFICATION REMARKS INDEX PARTS NAME 1台当たりの部品名称符号部品番号図面番号形式仕様備考所要数 1326781 Control box welding ass'y C．BOX溶接組立品 2P085110-2 1448395 Control box cover ass'y コントロールボックス蓋組立品 2P085317-6 Refer to Page74...
Page 66 Control box コントローラボックス QTY/UNIT PARTS NO. DWG. NO. TYPE SPECIFICATION REMARKS INDEX PARTS NAME 1台当たりの部品名称符号部品番号図面番号形式仕様備考所要数 1267736 Connector, PCB(female) プリント基板用コネクタ（メス） 3P012038-3 BLA3 1267743 Connector terminal strip 3P010371-7 コネクタ端子台 1267750 Connector, PCB(female) プリント基板用コネクタ（メス） 3P012038-7...
Page 67: Parts Related With Name Plate
Parts related with name plate 銘板関連...
Page 68 Parts related with name plate 銘板関連詳細 (Instruction card) Back Side (Instruction card detail) Instruction card Front Side Chart Control box - Blind plate(2) opened (USDA inspection cover) 詳細 (USDA name plate detail) (Recorder box opened)
Page 69: Fusible Plug
Parts related with name plate 銘板関連 QTY/UNIT PARTS NO. DWG. NO. TYPE SPECIFICATION REMARKS INDEX PARTS NAME 1台当たりの部品名称符号部品番号図面番号形式仕様備考所要数 1448434 Name plate, ventilator 換気口銘板 4P113967-1 English 1267952 Name plate, ventilator arrow 4P018502-1 ベンチレータ矢印銘板...
Page 70 Parts related with name plate 銘板関連 QTY/UNIT PARTS NO. DWG. NO. TYPE SPECIFICATION REMARKS INDEX PARTS NAME 1台当たりの部品名称符号部品番号図面番号形式仕様備考所要数...
Page 71: Parts Related With Recorder
Parts related with Recorder box レコーダボックス関連 H2-10 H2-9 H2-12 H2-1 H2-11 Pen ass'y ペン組立品 H2-13 H2-2 H2-5 H2-3 See NOTE on Page71 71ページの注を参照の事 ...
Page 72 Parts related with Recorder box レコーダボックス関連 QTY/UNIT PARTS NO. DWG. NO. TYPE SPECIFICATION REMARKS INDEX PARTS NAME 1台当たりの部品名称符号部品番号図面番号形式仕様備考所要数 1448472 Name plate, recorder box レコーダーボックス銘板 3P016113-1 English/Chinese Refer to Page75 1448580 Recorder box ass'y 2P044870-2 レコーダ BOX溶接組立図...
Page 73: Storage For Power Cable
Storage for power cable ケーブル収納シングル電源（Single voltage type）...
Page 74 Storage for power cable ケーブル収納 PARTS DWG. NO. TYPE SPECIFICATION Q'TY/UNIT REMARKS INDEX PARTS NAME 部品名称符号図面番号形式仕様所要数備考部品番号 351237 Hinge 蝶番 R4717906-1 1295731 Cable clamping metal fitings ケーブルクランプ金具（リベット止メ） 4P071189-1 t1.5 1295748 Quick fastner R4717907-1 パッチン金具...
Page 75: Note For Ordering Spare Parts
Notes for ordering spare parts 部品発注の際の注意事項１．Parts recommended to be ordered together with packing, gasket, sealing material and name plate １．発注の際にパッキングやシール材、銘板等の同時発注を推奨する部品 For ordering following spare parts, we recommend that you order the following packing, gasket, sealing material and name plate together at the same time. 上記のサービス扉やボックスカバーを発注の際には、下記のパッキングを同時に発注することをおすすめします。（１）Service door （１）サービス扉 PARTS NO. DWG NO. REMARKS PARTS NAME 部品名称符号部品番号図面番号備考 (Without cushion and sealing material) 0980423 Access panel ass'y サービス扉組立品 1P006678-1 （クッション材、...
Page 76 Notes for ordering spare parts 部品発注の際の注意事項（３）Recorder box cover (Option) （３）レコーダボックスカバー（オプション） PARTS NO. DWG NO. PARTS NAME 部品名称符号部品番号図面番号 1267851 Cover (recorder) レコーダボックスフタ 1P054302-1 1448597 Packing (recorder cover) パッキン（フタ） 4P063866-2 Name plate, レコーダーボッ G13 1448472 3P016113-1 recorder box クス銘板...
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Page 78 Head Office. Umeda Center Bldg., 4-12, Nakazaki-Nishi 2-chome, Kita-ku, Osaka, 530-8323 Japan. Tel: 06-6373-4338 Fax: 03-6373-7297 Tokyo Office. Tokyo Opera City Tower 12F. 3-20-2 Nishi-Shinjuku, Shinjuku-ku, Tokyo 163-1412, Japan. Tel: 03-5353-7860 Fax: 03-5353-7913 TR03-04 (2003.8.00020)NK...