Setup Operation - RIDGID STRUTSLAYR Instructions Manual

STRUTSLAYR™ Strut Shear Head Instructions
Figure 2A – Example of Die Cracking
A
Figure 2B – Areas to inspect for damage to Arms (A) or Mounting
Tab (B)
Removing/Changing Dies
1. Remove the strut shear head from the press tool.
2. Using a / " hex wrench, loosen the strut support screws ("S")
5
32
two turns. (Figure 3A). Slide the strut support to disengage
from two of the screws (Figure 3B). Rotate the Strut Support
to allow access to the dies (Figure 3C). If strut is stuck in dies,
strut support may need to be removed.
A
S
S
C
Figure 3 – Changing Dies (A, B, C, D)
3. Push dies from the opposite side of the head to remove
(Figure 3D). If needed, use a soft face hammer or a block of
wood to tap the dies out. Do not pound on the dies, this can
damage the tool.
2
B
B
S
D
4. Lubricate the dies and head as described in the Lubrication
section.
5. Reassemble by reversing the steps. Make sure the arms are
centered to allow the moving die to be inserted. Confirm that
die shearing profiles align to allow strut insertion.
6. Securely tighten the three Strut Support screws.
Lubrication
Always lubricate strut shear before die installation. If the strut
shear dies do not fully retract, closely inspect the head for cracked
or broken parts. If no issues are found, the dies most likely need
to be cleaned and lubricated.
1. Remove dies.
2. Clean dies and die recess with soft, clean cloth. Remove all
grease and debris.
3. Apply a thin coat of general-purpose grease to all sides of the
moving die. Liberally apply grease to the arm cams. (Figure 4)
Figure 4 – Lubricating the Strut Shear Head
4. Reinstall the dies and wipe any excess grease from head.
Set-Up/Operation
1. The strut shear head can be used as a bench top unit or on
the ground. Additionally, the strut shear head can be mount-
ed in many RIDGID chain vises*. See Figure 5 for a chain
vise mounting configuration. Regardless of use, make sure
the strut shear head is secure and stable.
* RIDGID BC610 and BC810 Chain Vises interfere with strut being fed
into the head and cannot be used.
Figure 5 – Strut Shear Head Mounted in Chain Vise
2. Install the press tool on the strut shear head per the press
tool operator's manual.
Cutting Strut with the Strut Shear Head
Attachment
1. Confirm that the strut can be cut per the specification. Inspect
the ends of the strut – if deformed they may not fit into the dies.
2. Feed strut through the dies. Properly support strut to prevent
tipping and falling of the material and equipment, both before
and after shearing.
3. Measure strut length to be cut. There are two methods:
Arm Cam
Chain Vise