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Roto-Mix Roto-Spread 702-17 Operator's Manual, Maintenance And Repair Parts

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702-17
& 802-19
MANURE
SPREADER
TRUCK UNIT
OPERATOR'S MANUAL , MAINTENANCE
AND REPAIR PARTS
ROTO-MIX LLC
2205 E. Wyatt Earp
PO Box 1724
Dodge City, Kansas 67801
(620) 225-1142
©Roto-Mix LLC 2006
11/2018
441936
Printed in U.S.A.
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Summary of Contents for Roto-Mix Roto-Spread 702-17

  • Page 1 702-17 & 802-19 MANURE SPREADER TRUCK UNIT OPERATOR’S MANUAL , MAINTENANCE AND REPAIR PARTS ROTO-MIX LLC 2205 E. Wyatt Earp PO Box 1724 Dodge City, Kansas 67801 (620) 225-1142 ©Roto-Mix LLC 2006 11/2018 441936 Printed in U.S.A. Page...

  • Page 2: Introduction

    Some covers and guards have been removed for If you do not understand the instructions in this illustrative/photographic purposes only in this manual contact either your dealer or Roto-Mix at manual. However, equipment should never be Dodge City, Kansas 67801.

  • Page 3: Warranty

    Product Registration - It is a condition of this warranty that the original purchaser must fill out the warranty card furnished by ROTO-MIX and that it be returned to ROTO-MIX within 10 days of purchase and be recorded in ROTO-MIX’s owner file for this warranty to be valid. In the event an owner’s card is not on file at the ROTO-MIX office, the warranty period will extend only from date equipment was picked up or shipped from the ROTO-MIX plant.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS DESCRIPTION PAGE NO. Introduction ........................ 2 Warranty ........................3 Table Of Contents ...................... 4 Safety-Spreader ......................5 Safety Decals ......................5 Spreader Safety ......................6 Safety Decal Care ....................8 Principle of Operation ....................9 Pre Operation Check List ................... 9 Highway and Transport Operation ................

  • Page 5: Safety-Spreader

    SAFETY - SPREADER A brief definition of signal words that may be used in this manual: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided may result in minor or moderate injury.

  • Page 6: Spreader Safety

    SPREADER SAFETY Do not operate your spreader until you have read this Owner’s Manual, and understand the danger associated with its operation. This spreader is comprised of rotating drive shafts and rotating beaters. Any exposure to these spreader components can result in serious personal injury or death. Study the safety decal page and understand where the danger points are.
  • Page 7  Stay Clear Of Rotating Drive lines.  Entanglement In Rotating Drive line Can Cause Serious Injury Or Death.  Do Not Exceed Load Capacity Of The Spreader (See Specifications).  Do Not Operate On Steep Slopes As Overturn May Result. Operate Up And Down (Not Across) Intermediate Slopes.

  • Page 8: Safety Decal Care

    2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety decals or signs are available from your dealer or the ROTO-MIX manufacturing plant. 5. How to Install Safety Decals: A.

  • Page 9: Principle Of Operation

    PRINCIPLE OF OPERATION Two vertical spinning beaters at the rear of the spreader expel manure in a uniform spread pattern. Each beater is driven by a hydraulic motor. A PTO driven hydraulic power supply on the spreader provides power to the beaters. The hydraulic pump is two stage thereby supplying independent power to each beater motor. A wide heavy duty belt covers the box floor.

  • Page 10: Operation

    4. Avoid sudden uphill turns on steep slopes. 5. Do not drink and drive. 6. Comply with state and local laws governing highway safety. 7. Plan your route to avoid heavy traffic. 8. Be a safe courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, intersections, etc.
  • Page 11 PRESS GATE UP TO OPEN GATE Press the GATE UP/DN button. A beeper will sound as the rear gate rises. When the gate is up, the beeper will stop and the GATE UP light will turn on. OK TO SPREAD PRESS FLR BCK PB Press the FLOOR BACK button.

  • Page 12: Spread Pattern

    NOTE: At the end of the day, clean the belt by running it forward and back several times. This will help smooth out any larger clumps of material left on the belt top or on the inside of the belt, which if left on the belt could damage the belt and roller the next time the spreader is in operation, especially during freezing weather.

  • Page 13: Maintenance

    MAINTENANCE APPLY THE PARKING BRAKE, TURN OFF ENGINE AND REMOVE IGNITION KEY FILL PLUG CHECK LEVEL PLUG BEFORE CLEANING, ADJUSTING, LUBRICATING ON TOP OR SERVICING THIS MACHINE. READ THE FOLLOWING BEFORE WELDING ON THIS MACHINE 1. When welding on your spreader, do not allow the current to flow through the ball bearings or the roller chains.

  • Page 14: Hydraulic System

    HYDRAULIC SYSTEM FILLER CAP RESERVOIR (See figure 3) WITH SCREEN 1. Oil Specification: CITGO TRANSGARD TRACTOR HYDRAULIC FLUID - Material Code 633310001 . 2. Capacity: 60 gallon. 3. Maximum allowable operating temperature 240°F. 4. Check the oil level in the reservoir daily. It should be maintained 1”...
  • Page 15 Sliding Gate Drive Chain Slack (With THREADED Bellville Spring Washer Take-up) INNER & OUTER 1” NUTS ADJUSTER ROD & SPRING STOP WASHER (See figure 5) 1. To adjust the floor drive chain, run the sliding gate all the way to the rear of the spreader until it stops.

  • Page 16: Adjustments

    ADJUSTMENTS Sliding Gate Scrapers SCRAPER (See figure 7) CLAMP 1. A high density polyethylene scraper bar is clamped to the vertical edges of the sliding gate. These scrapers must contact the vertical box walls to clean material. SCRAPER 2. To adjust, loosen the seven 3/8 carriage bolts clamping the scraper.

  • Page 17: Adjust Spread Pattern

    Adjust Spread Pattern ( THIS IS ONLY AVAILABLE AS AN OPTION) (See figure 9) The deflectors at the rear of the spreader can be set for wide spreading or they can be hinged inward to spread straight behind the spreader. ADJUST HERE (BOTH SIDES) FIGURE 9.

  • Page 18: Specifications

    SPECIFICATIONS Roto-Spread 702-17 Truck 802-19 Truck Capacity (Heaped) 702 Cubic Foot 802 Cubic Foot Struck Level 510 Cubic Foot 570 Cubic Foot 3,815 Gallon 4,264 Gallon Spreader Weight (Empty) 16,421 Lbs 16,780 Lbs Without Truck Load Capacity (Net) 37,500 Lbs 43,000 Lbs Inside Dimensions 48”...
  • Page 19 702-17 & 802-19 TRUCK DIMENSIONALS 101 1/4" 133 3/4" 802-19 (180" CT) 702-17 (162" CT) 40" TRUCK FRAME 802-19 (320 3/4") 702-17 (302 3/4") Page 19...
  • Page 20 How to read a Roto-Mix Serial Number 4 1 01 5 0157 Manufactured Location Year Manufactured Month Manufactured Consecutive Numbering Page 20...

  • Page 21: Repair Parts

    REPAIR PARTS 702-17 & 802-19 TABLE OF CONTENTS 702-17 & 802-19 Spreader Assembly ..............22-25 Truck Box Assembly ..................... 26-29 Box sides & Floor ....................31-33 Beater Assembly ....................34-37 Front Gate Assembly ....................38 Rear Gate Assembly1 ....................39 Spreader Hydraulic Parts ..................
  • Page 22 702-17 & 802-19 SPREADER ASSY WITH STEEL SIDES Page 22...
  • Page 23 702-17 & 802-19 SPREADER ASSY WITH STEEL SIDES ITEM # PART # DESCRIPTION QTY. 130643 802 FRONT SILAGE EXTENSION 130763 802 FRONT GATE BELT CLAMP 130764 802 PLATE BELT CLAMP 130770 802 FRONT GATE COVER 131618 LEFT SILAGE EXTENSION BRACKET 131619 RIGHT SILAGE EXTENSION BRACKET 322561...
  • Page 24 702-17 & 802-19 SPREADER ASSEMBLY Page 24...
  • Page 25 702-17 & 802-19 SPREADER ASSEMBLY 130643 802 FRONT SILAGE EXTENSION, 32-1/4" x 88-1/2" 130646 SILAGE EXTENSION MOUNT BRACKET, L/H, 16-1/4" x 48" 130647 SILAGE EXTENSION MOUNT BRACKET, R/H, 16-1/4" x 28" 130759 802 FRONT GATE GUIDE, UHMW, 15-7/8" 130763 802 FRONT GATE BELT CLAMP, 41" 130764 802 PLATE BELT CLAMP, 2"...
  • Page 26 702-17 & 802-19 SPREADER BOX ASSEMBLY WITH STEEL SIDES 39 33 Page 26...
  • Page 27 702-17 & 802-19 SPREADER BOX ASSEMBLY WITH STEEL SIDES ITEM # PART # DESCRIPTION QTY. 130664 802 BEARING SHAFT 130749 802 BELT ADJUSTER BRACKET 130785 802 BROOM CLAMP 130788 802 PIVOT PLATE 130790 802 UPPER PIVOT PLATE 130820 HAZARD LIGHT MOUNTING BRACKET 130836 BROOM 8"...
  • Page 28 702-17 & 802-19 SPREADER BOX ASSEMBLY 19 30 Page 28...
  • Page 29 702-17 & 802-19 SPREADER BOX ASEMBLY ITEM # PART # DESCRIPTION QTY. 130664 802 BEARING SHAFT 130743 802 GEARBOX BRACKET 130749 802 BELT ADJUSTER BRACKET 130785 802 BROOM CLAMP 130788 802 PIVOT PLATE 130790 802 UPPER PIVOT PLATE 130836 BROOM 8" BRISTLES x 30" LONG 130938 702/802 FILLER, HDPE-UVI, 1/2"...
  • Page 30 This page intentionally left blank. Page 30...
  • Page 31 702-17 & 802-19 SPREADER BOX FLOOR PANELS WITH STEEL SIDES ITEM # PART # DESCRIPTION 131661 FLOOR, CENTER HDPE-UVI 1102/702 131662 FLOOR, SIDE, HDPE-UVI, 1102/702 401106 HEX NUT, 3/8"-16 NYLOC #5 PLTD 402606 FENDER WASHER 3/8" x 1 1/2" PLTD 407323 ELEVATOR BOLT PLTD 3/8"-16 x 1-1/2"...
  • Page 32 702-17 SPREADER BOX SIDES & FLOOR USED ONLY ON SPREADERS WITH PLASTIC SIDES 802-19 SPREADER BOX SIDES & FLOOR USED ONLY ON SPREADERS WITH PLASTIC SIDES Page 32...
  • Page 33 702-17 SPREADER BOX SIDES & FLOOR ITEM # PART # DESCRIPTION QTY. 130320 HDPE SIDE, FRONT - SPREADER,1/2" x 48" x 120" 130671 802 HDPE-UVI FLOOR, CENTER 1/2" x 48" x 127" 130672 802 HDPE-UVI FLOOR STRIP 1/2" x 20" x 127" 130941 FLOOR, SIDE STRIP, HDPE-UVI, 103"...
  • Page 34 702-17 & 802-19 SPREADER BEATER ASSEMBLY 17 21 Page 34...
  • Page 35 702-17 & 802-19 SPREADER BEATER ASSEMBLY ITEM # PART # DESCRIPTION QTY. 130378 DOOR LINK 130708 802 BEATER SKIRT FILLER PLATE, 20" x 42-1/2" 130748 802 BEATER MOTOR SPACER, 5/8" 130750 802 ANGLE DEFLECTOR ( 4 1/2" x 10" ) 130829 802 PADDLE WEAR PLATE 130830...
  • Page 36 702-17 802-19 SPREADER BEATER ASSEMBLY 25 28 3 24 34 3 24 34 Page 36...
  • Page 37 702-17 & 802-19 SPREADER BEATER ASSEMBLY 130708 802 BEATER SKIRT FILLER PLATE, 20" x 42-1/2" 130750 802 ANGLE DEFLECTOR ( 4 1/2" x 10" ) (OPTIONAL PARTS) 130829 802 PADDLE WEAR PLATE 130830 GREASE LINE, 3/16" COPPER 131205 SPLINED ADAPTER, (BEATER DRIVE) 131208 SPLINED HUB (BEATER DRIVE) 131262...
  • Page 38 702-17 & 802-19 SPREADER FRONT GATE ASSEMBLY ITEM # PART # DESCRIPTION QTY. 130428 SCRAPER, 6-1/2" x 48" 130429 CLAMP SCRAPER, 44-1/2" 130759 802 UHMW FRONT GATE GUIDE, 15-7/8 130760 802 FRONT GATE CHAIN ADAPTER, 16" 130762 802 CHAIN LUG, 3-1/2" 130770 802 FRONT GATE COVER, 20-1/2"...
  • Page 39 702-17 & 802-19 SPREADER REAR GATE ASSEMBLY ITEM # PART # DESCRIPTION QTY. 130439 FLASHING SEAL CLAMP 130440 FLASHING, SWINGING GATE 130739 802 REAR GATE PIVOT BLOCK, 4-1/2" 130746 802 REAR GATE GUIDE PLATE (3 1/2 x 6 ) 130747 802 GUIDE WEAR BLOCK, UHMW 130757 802 GUIDE SPACER, 6"...
  • Page 40 702-17 & 802-19 HYDRAULICS WITH DUAL HYDRAULIC MANIFOLD 360048 HYD MOTOR, 30.7 CI 1-1/2" TAPERED SHAFT 360050 HYD MOTOR, 18.7 CI,14 T "A" MNT w/SPD SENS 362037 PUMP, 1.87 CIR GEAR (L/H ROTATION) 362118 PUMP, 6.0 CIR LOAD SENSE - L/H ROT 362120 PUMP, LOAD SENSE 2.32 CIR - L/H ROT.
  • Page 41 702-17 & 802-19 HYDRAULIC SCHEMATIC WITH DUAL HYDRAULIC MANIFOLDS Page 41...
  • Page 42 702-17 & 802-19 SPREADER HYDRAULIC TANK, MOTORS & CYLINDERS Page 42...
  • Page 43 702-17 & 802-19 SPREADER HYDRAULIC TANK, MOTORS & CYLINDERS 130889 802 TRUCK RESERVOIR BRACKET (R/H) 130890 802 TRUCK RESERVOIR BRACKET (L/H) 360048 HYD MOTOR, 30.7 CI 1-1/2" TAPERED SHAFT 360050 HYD MOTOR, 18.7 CI,14 T "A" MNT w/SPD SENS 362552 SIDE FILLER HI-NECK ASSY 362555 SIGHT GAUGE 5"...
  • Page 44 702-17 & 802-19 HYDRAULIC PUMPS & FILTERS 19 45 19 20 46 17 25 31 Page 44...
  • Page 45 702-17 & 802-19 HYDRAULIC PUMPS & FILTERS 130787 FLANGE ADAPTER, 2 1/2" CODE 61 x 1" FP 185480 3/8" SQ. X 2" KEY 338406 COMPANION FLANGE, 1350, 1-1/2" 362037 PUMP, 1.87 CIR GEAR (L/H ROTATION) STD-TRANS 362037-R PUMP, 1.87 CIR GEAR (R/H ROTATION) AUTO-TRANS 362118 PUMP, 6.0 CIR LOAD SENSE - (L/H ROTATION) STD-TRANS 362118-R...
  • Page 46 702-17 & 802-19 HYDRAULIC MANIFOLD VALVE ASSY USE THIS DIAGRAM FOR SPREADERS WITH DUAL HYD MANIFOLDS 13 26 28 9 21 28 12 30 18 22 24 12 23 22 24 20 28 Page 46...
  • Page 47 702-17 & 802-19 HYDRAULIC MANIFOLD VALVE ASSY USE THIS DIAGRAM FOR SPREADERS WITH DUAL HYD MANIFOLDS ITEM # PART # DESCRIPTION QTY. 362255 VALVE, SOLENOID - 3 WAY #SV08-30M-0-N-12-ER 362371 SOLENOID, PROP-N/C VALVE, # SP12-20-M-0-12-ER 362382 MANIFOLD, 702/802 BEATER DRIVE 362383 MANIFOLD, FLOOR/GATE (702/802) LOAD SENSE 362399...
  • Page 48 702-17 & 802-19 TRUCK SPREADER WIRING HARNESS (#358429) DIAGRAM FLAG LABEL - 7210903 RIGHT BEATER PRESSURE TRANSDUCER YEL/WHT RIGHT BEATER PRESSURE TRANSDUCER .250 HSG 3146384 RET 3146021 FLAG REAR GATE LABEL - 7210903 GRA/WHT LIMIT BLK/BLU LEFT BEATER SWITCH PRESSURE TRANSDUCER CAVITY PLUG BLK/RED...
  • Page 49 702-17 & 802-19 TRUCK SPREADER WIRING HARNESS (#358429) DIAGRAM FLOOR MOTOR PULSE-PICKUP RED/BLK C B A PUR/WHT 121110 9 8 7 RED/BLK CAVITY PLUG 3146079 2 3 4 5 6 NONE FLAG LABEL - 7210903 FLOOR MOTOR PULSE-PICKUP GRA/WHT CAVITY PLUG 3146079 1211 10 9...
  • Page 50 702-17 & 802-19 TRUCK SPREADER MOUNT KIT Page 50...
  • Page 51 702-17 & 802-19 TRUCK SPREADER MOUNT KIT 130618 PLATE, SPREADER TRUCK MOUNT, 12" x 11" 130779 802 MOUNTING TUBE SUPPORT, 4" x 10" 130782 802 HOSE CLAMP, 3" x 9" 130784 802 HOSE SUPPORT, 31" 130795 MUD FLAP BRACKET, 3" x 23 3/4" 130796 802 UHMW MOUNT PAD, 3/4"...
  • Page 52 702-17 & 802-19 TRUCK SPREADER CONTROLLER & STAND 400606 HEX JAM NUT 3/8-16" 409543 SQ HD SET SCREW CUP, 3/8" x 1" 452077 CONTROLLER, 802 SPREADER 871087 TURCK SCALE INDICATOR BASE W.A. 871095 TRUCK SCALE INDICATOR MOUNT W.A. 871103 INDICATOR EXTENSION TUBE W.A. Page 52...
  • Page 53 702-17 & 802-19 TRUCK SPREADER DECALS 440801 DECAL, REDUCE ENGINE SPEED 4-1/4" x 7" 440826 DECAL, DANGER: ROTATING DRIVE SHAFT 440827 DECAL, DANGER: ROTATING AUGERS 440833 DECAL, DANGER PINCH POINT 4" x 4" 440841 DECAL, PATENT PENDING 5/8" x 5" 440844 DECAL, MADE IN USA 440931...

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Roto-spread 802-19

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