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Summary of Contents for Roto-Mix 625
- Page 1 625 TRUCK VERTICAL FEED MIXER TRUCK OPERATION AND PARTS MANUAL ROTO-MIX LLC P.O. BOX 1724 2205 E. Wyatt Earp Blvd. Dodge City, Kansas 67801 (620) 225-1142 © ROTO-MIX LLC 2006 _________________ 441943 11/2018 SERIAL NUMBER Page 1...
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Page 3: Table Of Contents
SCALES WARRANTY & SERVICE POLICY ............6 OPERATOR QUALIFICATIONS ................7 SAFETY ......................8-18 LOADING INSTRUCTIONS .................. 19 TROUBLE SHOOTING ..................20 LUBRICATION ....................21-22 SPECIFICATIONS & DIMENSIONS ..............23-25 HOW TO READ A ROTO-MIX SERIAL NUMBER ..........26 REPAIR PARTS CONTENTS PAGE ..............27 Page 3... -
Page 4: Introduction
Failure to read this manual and understand the safe operation of the mixer could lead to serious injury. If you do not understand the instructions in this manual contact either your dealer or ROTO-MIX at Dodge City, Kansas 67801. This supersedes all previous published instructions. -
Page 5: Warranty
ROTO-MIX and that it be returned to ROTO-MIX within 10 days of purchase and be re- corded in ROTO-MIX’s owner file for this warranty to be valid. In the event an owner’s card is not on file at the ROTO-MIX office, the warranty period will extend only from date equipment was picked up or shipped from the ROTO-MIX plant. -
Page 6: Scales Warranty & Service Policy
- ROTO-MIX is not responsible and will not be liable for damage caused to persons or property, commercial loss, loss of time or production, loss of use by reason of the installation or use of ROTO-MIX products or their mechanical failure. -
Page 7: Operator Qualifications
OPERATOR QUALIFICATIONS Operation of this mixer shall be limited to competent and experienced persons. In addition, anyone who will operate or work around a mixer must use good common sense. In order to be qualified, he or she must also know and meet all other qualifications, such as: 1. -
Page 8: Safety
It may also be used to alert against unsafe practices. If you have questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or ROTO-MIX, 2205 E. Wyatt Earp, Dodge City, Kansas, 67801. (Telephone) 620-225-1142 (Fax) 620-225-6370... - Page 9 A. Check to see that no obstructions are present in the mixer prior to start up. B. Before loading, run the mixer empty and check all operations. C. Do not overload the mixer. Maximum load for the 625 is 21,500 LB. Maximum load is determined by weight, not volume.
- Page 10 SAFETY READ BEFORE YOU FEED EQUIPMENT SAFETY GUIDELINES Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufactures build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment.
- Page 11 SAFETY READ BEFORE YOU FEED KEEP ALL SHIELDS IN PLACE Do not operate mixer without safety shields in place. Rotating parts can crush or dismember causing personal injury or death. Disconnect PTO driveline before removing shields for adjustment or service. OPERATE MIXER SAFELY Rotating parts can entangle or strike people, resulting in personal injury or death.
- Page 12 SAFETY READ BEFORE YOU FEED STAY CLEAR OF ROTATING DRIVELINES Entanglement in rotating driveline can cause serious injury or death. Keep driveline shields in place at all times. Make sure rotating shields turn freely. Do not wear loose-fitting clothing which may catch in moving parts.
- Page 13 Replace safety decals and signs that are missing or have become illegible. Replaced parts that displayed a safety sign should also display the current sign. Safety decals or signs are available from your dealer or the ROTO-MIX manufacturing plant. How to Install Safety Decals: Be sure that the installation area is clean and dry.
- Page 14 Y our best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your dealer or the ROTO-MIX plant. BEFORE OPERATION: Carefully study and understand this manual.
- Page 15 SAFETY READ BEFORE YOU FEED DURING OPERATION: Beware of bystanders, particularly children! Always look around to make sure that it is safe to start the engine or move the unit. This is very important with higher noise levels and quiet cabs; you may not hear people shouting. NO PASSENGERS ALLOWED - Do not carry passengers anywhere on, or in equipment, except as required for operation.
- Page 16 SAFETY READ BEFORE YOU FEED DURING OPERATION (CONT) Never leave running mixer unattended. As a precaution, always recheck the hardware on mixer following every 100 hours of operation. Correct all problems. Follow the maintenance safety procedures. FOLLOWING OPERATION: Following operation, set the brakes, disengage all power drives, shut off the engine and remove the ignition keys.
- Page 17 SAFETY READ BEFORE YOU FEED HIGHWAY AND TRANSPORT OPERATIONS (CONT): Comply with state and local laws governing highway safety and movement of farm machinery on public roads. Use approved accessory lighting, flags and necessary warning devices to protect operators of other vehicles on the highway during daylight and nighttime transport. The use of flashing amber lights is acceptable in most localities.
- Page 18 ROTO-MIX will not claim responsibility for use of unapproved parts and/ or accessories and other damages as a result of their use. If equipment has been altered in any way from original design, ROTO-MIX does not accept any liability for injury or warranty.
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Page 19: Loading Instructions
Do not overload the mixer. Mixer capacity is determined by weight. An overloaded mixer will not mix correctly, and will pull harder, which could damage your unit. Maximum mix weight is 15,500 LB for the 625 model. C. Load hay first with machine running: TRUCK ENGINE RUNNING FROM 1,500 - 1,700 RPM. -
Page 20: Trouble Shooting
TROUBLE SHOOTING ALWAYS DISCONNECT OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRACTOR BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO FOLLOW THIS RECOMMENDATION MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. NOTE: THIS CHART DOES NOT COVER ALL PROBLEMS. CONTACT YOUR DEALERSHIP FOR FURTHER ASSISTANCE. -
Page 21: Lubrication
LUBRICATION DISENGAGE PTO & SHUT OFF POWER BEFORE LUBRICATING THE MACHINE. DO NOT WEAR LOOSE FITTING CLOTHING THAT MAY CATCH IN MOVING PARTS. PTO SHAFTS & U-JOINTS: Grease every 8 hours of operation. IT IS RECOMMENDED THAT ALL TRUCK HYDRAULILC RESERVOIRS (except the gearbox reservoir) use (CITGO Transgard Tractor Hydraulic Fluid - Material Code 633310001). - Page 22 LUBRICATION CHART ALWAYS DISCONNECT OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRUCK BEFORE ADJUSTING, LUBRICATION OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. ITEM LUBRICATION INTERVAL Conveyor Chain Light Weight Oil Brush or spray on lightly every 40 hours of operation.
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Page 23: Specifications & Dimensions
625 VERTICAL MIXER SPECIFICATIONS MODEL 625 Truck DESCRIPTION Maximum load with a hay ration by weight, lb. (kg) 11,200 lbs. (5080kg) Maximum load with a heavy ration by weight, lb. (kg) 15,500 lbs. (7030kg) Length, Mixing Chamber 202” Transport Width 111-1/2”... - Page 24 625 VERTICAL SINGLE AXLE TRUCK DIMENSIONS 120" 38" TRUCK 104" FRAME HEIGHT 162" 254-1/2" REF HEIGHT DIMENSIONS ARE BASED ON A 38" TRUCK FRAME HEIGHT 98" 124" 118" WITH WITHOUT EXTENSION EXTENSION 40-1/2" BOTTOM OF FLAT CONVEYOR 29-1/2" FLAT 96" (APPROX)
- Page 25 625 VERTICAL TANDEM AXLE TRUCK DIMENSIONS 120" 38" TRUCK 104" FRAME HEIGHT 156" 254-1/2" REF HEIGHT DIMENSIONS ARE BASED ON A 38" TRUCK FRAME HEIGHT 98" 124" 118" WITH WITHOUT EXTENSION EXTENSION 40-1/2" BOTTOM OF FLAT CONVEYOR 29-1/2" FLAT 96" (APPROX)
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Page 26: How To Read A Roto-Mix Serial Number
How to read a Roto-Mix Serial Number 4 1 01 5 0157 Manufactured Location Year Manufactured Month Manufactured Consecutive Numbering Page 26... - Page 27 TRUCK HYDRAULIC VALVE ASSEMBLY ............52 625 TRUCK REAR PTO HYDRAULIC DRIVE KIT ..........52-53 TRUCK HYDROSTAT DRIVE LINE ..............53 625 TRUCK CONVEYOR & DISCHARGE DOOR HYDRAULIC CONTROLS ... 54-55 TRUCK HYDROSTAT HYDRAULIC SCHEMATIC ..........54 TRUCK HYDROSTAT ELECTRIC & MANUAL CONTROL ........56 TRUCK HYDROSTAT ELECTRIC &...
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Page 28: Vertical Auger Assembly Truck Vertical Mixer Assembly
625 TRUCK VERTICAL ASSEMBLY 6 11 10 5 Page 28... - Page 29 HHCS M16 x 70MM GRADE 10.9 660059 SINGLE CYL DISCH DOOR HYD KIT, (breakdown on Pg 33) 660274 625 RUBBER EXTENSION KIT, (breakdown on Pg 33) 660414 625 GEARBOX RESERVOIR KIT, (breakdown on Pg 33) 760600 625 TRL AUGER ASSEMBLY...
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Page 30: Vertical Auger Assembly Auger Assembly
FLAT WASHER 3/8" PLTD 405654 HHCS 3/8"-16 x 1-1/4" #5 PLTD 407122 CHCS 5/8"-11 x 2-1/2" #5 Pltd 407130 CHCS 5/8"-11 x 2" #8 PLTD 860686 VX AUGER WING KICKER W.A. 860721 625 AUGER WELDMENT (GEARBOX) AN = As Needed Page 30... -
Page 31: Vertical Auger Assembly Gearbox Reservoir Kit
625 GEARBOX RESERVOIR KIT 5 12 ITEM # PART # DESCRIPTION QTY. 362549 TANK BREATHER 8" DIP STICK 362555 SIGHT GAUGE 5" 368020 HYD ADAPTER 3/8"MP x 3/8"FPX 90º 368108 HYD ADAPTER STR 3/8"MBPP x 3/8"FP 368111 STRAIGHT ADAPTER 1/2" x 1/2"FP SWIVEL... -
Page 32: (Single Flight)
625 GEARBOX TO GEARBOX DRIVELINE #338059 ITEM # PART # DESCRIPTION QTY. 338452 INBOARD YOKE S5 W2400 356906 338619 OUTER PROFILE S5L W2500 381892 338618 INNER PROFILE S4 W2500 333874 338450 INBOARD YOKE W2400 S4 356905 338473 ROLL DRIVE PIN W LTSH 10MM x 90MM... -
Page 33: Door Cylinder & Rubber Extension
625 DOOR CYLINDER & RUBBER EXTENSION ITEM # PART # DESCRIPTION QTY. 160619 CYLINDER PIN 5 7/8" 160620 CYLINDER PIN 1" x 4 1/4" 364079 CYL. 2-1/2" BORE x 1-1/2" ROD x 30-1/4" STROKE 368007 HYDRAULIC ADAPTER 3/8"MP x 3/8"FPX 90º .109 orifice 402516 FLAT WASHER, 1"... -
Page 34: (Single Flight)
625 TRUCK PLATFORM ASSEMBLY 8 10 Page 34... - Page 35 860549 PLATFORM MOUNT WA - VERT 860566 PLATFORM WA 745 860568 LADDER WA 625/745 860571 PLATFORM SUPPORT TUBE WA 860580 FRONT HANDRAIL WA TRUCK 860785 FRONT RH PLATFORM SUPPORT - 625 860786 FRONT LH PLATFORM SUPPORT - 625 Page 35...
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Page 36: (Double Flight)
625 TRUCK FLAT CONVEYOR (#660388) 1 24 6 19 26 19 Page 36... - Page 37 625 TRUCK FLAT CONVEYOR (#660388) ITEM # PART # DESCRIPTION QTY. 161383 MOUNT ANGLE 161784 CLEANOUT DOOR 42"W CONVEYOR 161786 CONVEYOR MOUNT ANGLE 161787 RUBBER HINGE 42"W CONVEYOR 161788 HINGE STRAP 42"W CONVEYOR 161810 RAIL BOLT PLATE 161811 CONVEYOR SLIDE ROLLER...
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Page 38: (Double Flight)
625 TRUCK FLAT CONVEYOR (#760171) 26 24 20 20 Page 38... - Page 39 625 TRUCK FLAT CONVEYOR (#760171) ITEM # PART # DESCRIPTION QTY. 161774 DRIVE CHAIN COVER 161777 CONVEYOR BOLT PLATE 161780 PLASTIC LINER FLAT CONV 161783 MOTOR MOUNT TUBE 161830 CONVEYOR CHAIN HOLD DOWN 161940 SLIDE CYLINDER BOLT-ON LUG 162026 PLASTIC STRAP...
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Page 40: Trailer Assembly
625 TRUCK DOGLEG CONVEYOR ASSEMBLY (#660255) 15 21 18 19 26 17 25 LOOKING UP FROM THE BOTTOM OF THE CONVEYOR Page 40... -
Page 41: Trailer Spindle & Hub Assembly
625 TRUCK DOGLEG CONVEYOR ASSEMBLY (#660255) ITEM # PART # DESCRIPTION QTY. 161383 MOUNT ANGLE 161810 RAIL BOLT PLATE 161811 CONVEYOR SLIDE ROLLER 161818 DOGLEG EXTENSION SHIELD 161867 RUBBER SUPPORT PLATE 161874 CONVEYOR FLAT FILL PLATE 161875 RUBBER CONVEYOR SIDE FILLER 161934 CONVEYOR SLIDE RAIL FLAT &... -
Page 42: Trailer Scale Frame Assembly
625 TRUCK DOGLEG CONVEYOR, SLIDE ASSEMBLY #760172 31 28 Page 42... -
Page 43: Truck Scale Frame Assembly
625 TRUCK DOGLEG CONVEYOR, SLIDE ASSEMBLY #760172 ITEM # PART # DESCRIPTION QTY. 161762 DOGLEG EXTENSION BOLT-ON 161774 DRIVE CHAIN COVER 161777 CONVEYOR BOLT PLATE 161783 MOTOR MOUNT TUBE 161784 CLEANOUT DOOR 42"W CONVEYOR 161786 CONVEYOR MOUNT ANGLE 161787 RUBBER HINGE 42"W CONVEYOR 161788 HINGE STRAP 42"W CONVEYOR... -
Page 44: Gearbox Hydraulic System
625 CONVEYOR SPOUT ASSEMBLY (#760177) 15 8 8 16 16 11 9 17 10 14 8 15 11 16 11 16 8 15 Page 44... -
Page 45: Knife Gate Assembly
625 CONVEYOR SPOUT ASSEMBLY (#760177) ITEM # PART # DESCRIPTION QTY. 161975 SPOUT MAGNET GUARD 161976 PIVOT PIN 42"W CONVEYOR SPOUT 162047 SPOUT RUBBER 42"W CONV 162048 SPOUT RUBBER SIDE BAR 162049 SPOUT BACK UP ANGLE 192019P SPOUT CYLINDER ROD END (DANUSER) 364036 HYDRAULIC CYLINDER 1-1/2"... -
Page 46: 625 Conveyor Rubber Flap Kit
625 CONVEYOR RUBBER FLAP KIT (#660369) ITEM # PART # DESCRIPTION QTY. 161509 STRAP 161867 RUBBER SUPPORT PLATE 162620 DEFLECTOR BOTTOM PLATE 162717 CONV RUBBER BOLT PLATE - 625-865 162719 CONVEYOR RUBBER FLAP - 625-865 401105 HEX NUT, 5/16"-18 NYLOC #5 PLTD 405628 HHCS 5/16"-18 x 1"... -
Page 47: 625 Truck Scale Frame Assembly
625 TRUCK SCALE FRAME ASSEMBLY ITEM # PART # DESCRIPTION QTY. 182998 TRUCK FRAME BRACKET 8" 400212 HEX NUT 3/4"-10 #5 PLTD 401112 HEX NUT, 3/4"-10 NYLOC #5 PLTD 402012 SPRING LOCK WASHER 3/4" PLTD 405779 HHCS 3/4"-10 x 2" #5 PLTD 405784 3/4"-10 x 3-1/4"... -
Page 48: Truck Hydraulic Pump Assembly
625 TRUCK FRONT PTO HYDRAULIC DRIVE KIT 14 16 26 30 32 37 27 38 SECTION A-A SECTION C-C 24 28 34 SECTION B-B SECTION D-D Page 48... -
Page 49: Truck Hydraulic Motor Assembly
SQ HD SET SCREW CUP, 3/8" x 1" 660014 HYDROSTAT TRK 1350 DRIVE LINE KIT (Breakdown on Pg 59) 760656 625 TRK HYD RES ASM (breakdown on Pg 50) 860797 1350 COMP FLANGE 15T 8/16 SPLINE 860798 1350 COMP FLANGE 1-3/4-20T SPLINE 872388 LONG PUMP BOX 22-1/4"... -
Page 50: Truck Hydraulic Platform Assembly
625 TRUCK HYDRAULIC RESERVOIR ASSEMBLY (#760656) 31 34 37 SECTION A-A 14 20 14 SECTION B-B Page 50... - Page 51 625 TRUCK HYDRAULIC RESERVOIR ASSEMBLY (#760656) ITEM # PART # DESCRIPTION QTY. 162835 BRACKET, COOLER MOUNT, D36 362402 1" FILTER ASSY 362404 FILTER HEAD, 1-1/4" FP 362441 FILTER ELEMENT VE-10 - 1" 362442 FILTER ELEMENT 1-1/4" 362507 SUCTION SCREEN 2" x 1 1/4"...
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Page 52: Truck Hydraulic Valve Assembly
625 TRUCK REAR PTO HYDRAULIC DRIVE KIT 37 47 35 39 44 36 40 42 45 27 28 29 30 SECTION A-A SECTION C-C 21 22 34 38 43 2 SECTION D-D SECTION B-B Page 52... -
Page 53: Truck Hydrostat Drive Line
SPRING LOCK WASHER 3/4" PLTD 402412 FLAT WASHER 3/4" PLTD 405783 HHCS 3/4-10 x 3" #5 PLTD 760656 625 TRK HYD RES ASM (breakdown on Pg 50) 860797 1350 COMP FLANGE 15T 8/16 SPLINE 860798 1350 COMP FLANGE 1-3/4-20T SPLINE 400206 HEX NUT 3/8"-16 #5 PLTD... -
Page 54: 625 Truck Conveyor & Discharge Door Hydraulic Controls
625 TRUCK CONVEYOR & DISCHARGE DOOR HYDRAULIC CONTROLS SECTION B-B SECTION C-C 26 28 SECTION D-D Page 54... -
Page 55: Truck Hydrostat Electric & Manual Pump Control
625 TRUCK CONVEYOR & DISCHARGE DOOR HYDRAULIC CONTROLS ITEM# PART # DESCRIPTION QTY. 362031 GEAR PUMP 1.92 IN³ 11T SPLINE 362283 VALVE PRINCE HYD. FLOW DIVIDER 362286 VALVE PRINCE HYD. FLOW DIVIDER 70/30 362337 VALVE, HYDRAFORCE DUMP WITH 2000 PSI RELIEF 366006 HOSE ASM, 3/8"... -
Page 56: Truck Hydrostat Electric & Manual Control
TRUCK HYDROSTAT ELECTRIC DISPLACEMENT CONTROL & MANUAL CONTROL ENGINE DRIVEN PUMP BLACK, GREEN, RED & WHITE WIRES CONNECTS TO HYDROSTAT PUMP CONNECTS TO POWER SOURCE BLACK TO GRD RED TO POWER BLACK WIRE TO RED WIRE TO 'GND' TERMINAL 'PWR' TERMINAL GREEN WIRE TO WHITE WIRE TO 'A' TERMINAL +... -
Page 57: Joystick
JOYSTICK ASSEMBLY TOP SIDE BOTTOM SIDE TO 12 VOLT GREEN WIRE RED WIRE RED WIRE YELLOW WIRE YELLOW WIRE BROWN WIRE BROWN WIRE REF # PART # DESCRIPTION QTY. 185575 JOYSTICK BRACKET 357705 JOYSTICK SWITCH 781056 SWITCH WIRE ASSEMBLY Page 57... -
Page 58: Joystick Switch Panel Assembly
VERTICAL TRUCK JOYSTICK SWITCH PANEL ASSEMBLY ITEM # PART # DESCRIPTION QTY. 162624 JOYSTICK BRACKET W/REAR DOOR SWITCH 357705 JOYSTICK, (4-WAY) SCHNEIDER 9001K35 440864 DECAL, 4-WAY JOYSTICK (VERTICALS) 452743 SWITCH, ROCKER ON-OFF-ON, (DPDT) 44323 452744 SWITCH, ROCKER ON-OFF, (SPST), 44301 454111 LIGHT, RED LED Page 58... -
Page 59: Truck Fenders & Bumpers
625 TRUCK FENDERS & BUMPERS ITEM # PART # DESCRIPTION QTY. 183087 MUD FLAP STRAP 185600 TAIL LIGHT BRKT 192219 PLATE, FLR 10" RR BMPR ROTO-MIX 192227 SPACER, BUMPER ROLLER 310975 CAPLUG-RIBBED-RD 2-3/8" x 2-1/16" 340222 BEARING, 1 3/8" VCJT... -
Page 60: Truck Drivelind Assemblies
625 TRUCK DRIVELINE ASSEMBLIES DRIVELINE #660014 ITEM # PART # DESCRIPTION QTY. 338413 U STRAP & BOLT KIT 3-70-28X (1350) 338415 SPICER YOKE 1350 1-1/2" TAPER 338429 FLANGE YOKE, SPICER 1350 338436 CROSS KIT, SPICER 1350 5-178X 781401 1350 SPLINE SHAFT & SLIP YOKE ASY... -
Page 61: Truck & Trailer Front Center Door
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