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Table of Contents
Related Manuals for Globaljig Quick Pull
Summary of Contents for Globaljig Quick Pull
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Page 3: Table Of Contents
INDICE GENERAL CHARACTERISTICS..............4 1.1. Identification data .................4 INTENDED USE ....................5 2.1. Technical characteristics table............5 2.2. Quick Pull Hydraulic Power Lift encumbrance dimensions ..6 2.3. Quick Pull Hydraulic Power orientation.........7 PACKAGING .....................8 HANDLING......................8 POSITIONING AND INSTALLATION............9 5.1. Identifying the working position............10 5.2. -
Page 4: General Characteristics
GENERAL CHARACTERISTICS The Quick Pull is a hydraulic power lift with a scissor-like structure which has been designed and built to guarantee load bearing stability during both raising and lowering operations. The raising and lowering movements are carried out by a pair of single- action hydraulic jacks which are controlled by an electro-hydraulic control system. -
Page 5: Intended Use
10 ° C nor above 40 ° C. The weight of the structure and the maximum capacity limit are provided in this manual. The Quick Pull has not been designed in such a way so that people may perform operations of any kind beneath the lift’s structure or beneath its support devices. -
Page 6: Quick Pull Hydraulic Power Lift Encumbrance Dimensions
2.2. Quick Pull Hydraulic Power Lift encumbrance dimensions... -
Page 7: Quick Pull Hydraulic Power Orientation
2.3. “QUICK PULL” Hydraulic Power orientation The frontal portion of the hydraulic power lift (as indicated in the diagram) is the “side with the “hydraulic lifting jacks” and the control unit connections outputs. FRONT SIDE HYDRAULIC JACKS In order to obtain maximum stability upon the platform, always orient the... -
Page 8: Packaging
PACKAGING The specific components which make up the Quick Pull hydraulic power lift are packaged as follows: Component Packaging type Hydraulic power lift wooden pallet Kg 650 Control unit wooden crate Various accessories cardboard box Kg 350 When opening of the packages is recommended to check that the declared parts correspond to the actual contents of the packages and that the merchandise has not suffered damage during transport. -
Page 9: Positioning And Installation
POSITIONING AND INSTALLATION The Quick Pull is a fixed hydraulic power lift that must be permanently installed in a pre-established well-lit location, which is sheltered from the atmospheric elements and free of flammable gases or vapours. The hydraulic power lift must be installed at floor level and fixed with the supplied anchoring screws. -
Page 10: Identifying The Working Position
5.1. Identifying the working position In order to work in complete safety, it is necessary that the operator be positioned at a distance of 3.00 m from the edge of the machine, without interfering with any other equipment, so as to be able to directly monitor the lifting and/or lowering operations without being impeded from quickly distancing himself/herself. -
Page 11: Fastening The Hydraulic Lift's Base To The Floor
5.2. Fastening the hydraulic lift’s base to the floor Once the position of the hydraulic power lift within the garage has been determined, perform the following operations before fastening it to the floor: 1. Centre the lift with respect to its established location; 2. -
Page 12: System Connections
SYSTEM CONNECTIONS LIFT BASE COMPRESSED- AIR SUPPLY SAFETY RELEASE OIL PRESSURE SUPPLY CONTROL UNIT The connection between the control unit and the base of the hydraulic power lift is made up of a sheathing which contains: 1 flexible oil-pressure tube (lift movements). ... -
Page 13: Airdraulic Connection
6.1. Airdraulic connection After having removed the relative cap, connect the flexible oil pressure tube by coupling the double key connectors. Tighten the connectors appropriately (do not tighten excessively) and check that there is no leakage or drawing after a brief period of function. Connect the compressed air tubes using the quick connectors. -
Page 14: Electrical Connection
6.2. Electrical connection Check the operating voltage and frequency of the hydraulic power lift’s electro-hydraulic control unit. This information is provided on the label located on the control unit’s protective guard. The electrical distribution panel which powers the hydraulic power lift’s control unit must contain a three fuse valves and a circuit breaker. -
Page 15: Quick Pull Electro-Hydraulic Control Unit (400V)
QUICK PULL ELECTRO-HYDRAULIC CONTROL UNIT (400v) RIF. CODE DESCRIPTION AIR SOLENOID VALVE OIL SOLENOID VALVE 1.85KW MOTOR CONTROL UNIT RIF. CODE DESCRIPTION LIGHT BULB SOCKET 16° SWITCH... - Page 16 RIF. CODE DESCRIPTION CONTACTOR TRANSFORMER CIRCUIT...
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Page 17: Safety Zone
SAFETY ZONE Before using the equipment, make sure that the perimeter of the work area has been delineated according to that which is described in section 5.1, in such a way so that a safe distance from other equipment and/or surrounding walls has been maintained. -
Page 18: Raising And Lowering The Hydraulic Power Lift
RAISING AND LOWERING THE HYDRAULIC POWER LIFT After connecting the unit to electrical power compressed air supplies, turn switch mobile control unit and engage the emergency button Emergency button button panel. After opening load support by means of their relative command, the lifting LOWER button pads are to be positioned and their... -
Page 19: Troubleshooting
ATTENTION At the end of the working day, or during breaks, always place the lift’s platform in its resting position (completely on the floor). Loads must never be left in a raised position in the absence of the operator. TROUBLESHOOTING MALFUNCTION POSSIBLE CAUSE PROBABLE RESOLUTION... -
Page 20: Warnings And Precautions To Be Taken
WARNINGS AND PRECAUTIONS TO BE TAKEN The Quick Pull must be used by personnel over the age of 18 years who has been duly trained and authorized with respect to that which is provided this manual. The instruction, use and maintenance manual must be read carefully before the installation and use of the lift and must be properly applied in all of its parts. -
Page 21: Safety Devices
SAFETY DEVICES The Quick Pull is equipped with the following safety devices for the protection of the operator: Safety burst valve. Safety catch device. Emergency arrest button... -
Page 22: Inspection And Maintenance
Oil type: Hydraulic – viscosity 32 WARRANTY The Quick Pull is covered by warranty, in its entirety, for 24 months on the express condition that no tampering or improper interventions have taken place and that the machine’s identification data, shown both on the machine’s labels as well as in this manual, have not been damaged or... -
Page 23: Machine Log
MACHINE LOG Use the table below to record equipment maintenance operations and any eventual interventions which are performed. This will render adequate information regarding the machine’s life cycle available at all times. Serial number Date of first activation Page 1/2 ........ - Page 24 Serial number Date of first activation Page 2/2 ....................... Operator Repair operation or scheduled DATE Spare parts signature Maintenance intervention and/or stamp...
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Page 25: Annexes
ANNEXES... - Page 31 ELECTRICAL SYSTEM SCHEME...
- Page 32 ELECTRONIC BOARD...
- Page 33 HYDRAULICS SYSTEM SCHEME...
- Page 34 PNEUMATIC SAFETY RELEASE SYSTEM SCHEME 3-WAY PNEUMATIC SOLENOID VALVE – NORMALLY CLOSED SHORT STROKE PISTON...
- Page 35 HYDRAULIC CONTROL UNIT - EXPLODED VIEW MANIFOLD CHOKE O-RING SPECIAL NUT VALVE FILTER VALVE TANK VALVE COIL COUPLING COLLAR PUMP SUCTION TUBE FILTER DISCHARGE TUBE CONNECTOR...
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