Related Manuals for ALKOTA 2142
Summary of Contents for ALKOTA 2142
- Page 1 OLD VALUES. NEW IDEAS. 2142 P.O. Box 288 105 Broad Street Alcester, SD 57001 800.255.6823 www.alkota.com...
- Page 2 MACHINE RECORD D A T E O F S E R I A L N U M B E R P L A C E O F P U R C H A S E P U R C H A S E O P E R A T I N G M O N T H / D A Y / YE A R M A I N T E N A N C E P E R F O R M E D...
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Page 9: Specifications
VALVE, UNLOADER - BLUE SPRING 3650 PSI BREAKDOWN - P/N C07-03700 SPECIFICATIONS UNLOADING ADJUSTMENT MAXIMUM FLOW............7.8 GPM / 30 LPM 1. Install an appropriate pressure gauge in pump head outlet. MAX UNLOADING PRESSURE......3650 PSI / 251 BAR The gauge should have a range twice the operating pressure. MAXIMUM TEMPERATURE ........ - Page 11 1. Install an appropriate pressure gauge in pump head outlet. The gauge should have a pressure range of twice the operating pressure. 2. Turn knob (item 2) counterclockwise until spring is loose. 3. Open trigger gun, start pump, and observe pressure gauge reading while slowly turning adjusting knob (Item 2) clockwise.
- Page 12 GENERAL PUMP MAINTENANCE OIL LEVEL 6. Malfunctioning valve assemblies must be replaced. 7. Lubricate a new o-ring with the pump crankcase oil and install into valve cavity in the head. Install a good valve assembly into the cavity as illus- trated.
- Page 13 GENERAL PUMP MAINTENANCE PLUNGER SERVICE 4. Remove the plunger from the cross head and 1. Remove pump head per “HEAD REMOVAL”. examine it for cracks, scoring, or pitting. 2. Remove any packings and retainers left on the 5. Remove and discard copper flinger washer, clean plungers by pulling them straight off.
- Page 14 GENERAL PUMP MAINTENANCE HEAD INSTALLATION checking for binding or damage. Discard and 1. Prepare pump head per instructions in replace damaged items. “PACKING SERVICE”. 6. Lubricate packing cavities in the head and all 2. Rotate the plungers so the outer plungers are packings and adapters with pump crankcase oil.
- Page 16 PUMP TROUBLESHOOTING TROUBLE POSSIBLE CAUSE REMEDY 1. Oil leaking in the A. Worn crankshaft seal. A. Remove and replace. area of water pump B. Bad bearing. B. Remove and replace. crankshaft. C. Grooved shaft. C. Remove and replace. D. Failure of retainer o-ring D.
- Page 17 PUMP TROUBLESHOOTING TROUBLE POSSIBLE CAUSE REMEDY 9. Dirty or worn check A. Normal wear. A. Remove and replace. valves. B. Debris B. Check for lack of water inlet screens. 10. Presence of metal A. Failure of internal component. A. Remove and disassemble to find particles during oil probable cause.
- Page 18 95.54 28.3 95.54 NOTE: When plunger nut is removed, install a new copper washer and flinger washer to ensure proper fit and seal of ceramic plunger. If same copper washers are reused cracking or a poor seal may result. ORDER THREE FOR COMPLETE PUMP.
- Page 21 Oil Burner Maintenance Oil Fired Cleaners Air Band Adjustment Note: The air band adjustment on this burner has been preset at the factor (elevation approximately 1400 feet). On equipment installed where elevation is substantially different, the air band(s) must be readjusted. Loosen the cap screw retaining the air bands.
- Page 22 Blower Fan Replacement Shut off power to the burner and disconnect wires. Loosen the two screws securing blower motor and fan to the housing. Remove the blower. Install the blower onto the shaft and place .030 feller gauge on the motor as shown, sliding blower until it contacts feeler the gauge.
- Page 23 Burner Gun Removal & Installation Disconnect the fuel line from the burner gun assembly oil line fitting. Loosen the other end of the line and swing line out of the way. Remove the retaining nut. Loosen screw and swing transformer away from burner gun assembly. Carefully remove the burner gun assembly.
- Page 24 OIL BURNER TROUBLE SHOOTING OIL BURNER TROUBLE SHOOTING OIL BURNER TROUBLE SHOOTING OIL BURNER TROUBLE SHOOTING OIL BURNER TROUBLE SHOOTING l l i " " Y . s l , r i , r i . s l " r "...
- Page 25 OIL BURNER TROUBLE SHOOTING OIL BURNER TROUBLE SHOOTING OIL BURNER TROUBLE SHOOTING OIL BURNER TROUBLE SHOOTING OIL BURNER TROUBLE SHOOTING y l l e t l t i n . l e f i c c i f . t n .
- Page 27 Burner Breakdown Parts List p/n V00-173133, V00-173173 Item Part No. Description V00-14283 Pump, Fuel V00-12701 Screw, Thread Cutting Band, Outer V-20602-002 20627 Motor, Electric – 115V V00- Band, Inner V-20601-002 13121 Strain Relief, Cord V00- V00-14157 Cone, Air - #1A H04-19000 Screw, Thread Cutting V00-12484 Gasket, Flange...
- Page 28 FILTER, TER, TER, TER, FUEL TER, FUEL FUEL FUEL FUEL P/N V04-00308 Vent Plug 3 1/4" Outlet Inlet 5 1/2" (6 1/2" Required For Element Removal) Drain Port ALL DIMENTIONS ARE IN INCHES UNLESS OTHERWISE SPECIFICA SPECIFICA TIONS TIONS SPECIFICA SPECIFICATIONS SPECIFICA TIONS...
- Page 29 FILTER, TER, TER, TER, FUEL FUEL FUEL FUEL TER, FUEL BREAKDOWN - P/N V04-00308 MAINTEN MAINTEN MAINTENA A A A A CE PR CE PR CE PR CE PROCEDURES OCEDURES OCEDURES OCEDURES MAINTEN MAINTEN CE PR OCEDURES EXPL EXPL EXPL EXPL EXPLODED ODED...
- Page 38 Turning Chemical flow handle clockwise will shut off chemical flow. Turning the flow adjusting screw clockwise lowers the chemical CHEMICAL CONTROL flow. Turning the screw counterclockwise lowers the flow. Maximum Pressure....4000 PSI / 276 BAR Maximum Flow ......12 GPM / 45 LPM Minimum Flow ......1.0 GPM / 3.8 LPM MAXIMUM TEMPERATURE ....200F°...
- Page 39 VACUUM SWITCH SWITCH SWITCH BURNER BURNER MOTOR MOTOR 115 VAC 115 VAC IGNITION IGNITION TRANSFORMER TRANSFORMER 115 VAC 115 VAC PUMP PUMP MOTOR MOTOR 115 VAC 115 VAC VACUUM SWITCH SWITCH FUEL SOLENOID 115 VAC BURNER MOTOR 115 VAC IGNITION TRANSFORMER 115 VAC PUMP...