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Cold Water Series GED Model 435EK p/n 435EK-000000 20140708 s/n 274473 & Up...
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______________________________________________________ INSTALLATION DATE PART NUMBER ______________________________________________________ MAKE/MODEL SERIAL NUMBER ______________________________________________________ SELLER ______________________________________________________ ADDRESS CITY/STATE/ZIP NOTES: English to Metric Conversions 1 gal/m 3.7843 L/m 1 hp .7457 kw 100 psi 6.8964 bar 1 ft .3048 m 1 in 2.54 cm 1 lb .4536 kg (˚F –...
Specifications PERFORMANCE Discharge Volume 3.7 GPM / 14.2 LPM Pump Head Pressure 3000 PSI / 207 BAR GENERAL over 65 psi may require water inlet Minimum Inlet Water Pressure regulator 10 psi / 0.68 bar Weight (Dry) 400 lbs. / 181 kg Spray Tip (#4.0-15 DEG) p/n J00-15040-2 Hose, Discharge...
Operation Machine Unpacking, General Safety SAFETY AND OPERATION GAS ENGINE DRIVEN COLD WATER CLEANER GENERAL SAEFTY MACHINE UNPACKING 1. Before operating this machine, read and observe all ALL CLEANERS ARE CAREFULLY INSPECTED AND safety, unpacking, and operating instructions. Failure CARTONED TO PROTECT AGAINST SHIPPING to comply with these instructions could create a DAMAGE.
Safety Continued, Pre Start-Up, Start-Up WARNING: Never put hands or fingers in wash OPERATION spray. DO NOT point the gun assembly toward your body or at anyone else. Failure to do this could result in serious injury. PRE START-UP WARNING: Avoid the exhaust areas as they are The first time the machine is operated, after repairs dangerously hot during and a short time after have been made, or if the machine has set for a period...
Operation - Apply Chemical, Rinse Shut-Down CAUTION: On a machine equipped with a trigger gun valve, if the trigger gun valve remains in the closed position for more than 3 minutes, water pump damage may occur. 4. TO APPLY CHEMICAL: A.
Machine Maintenance Belt Tension, Spray Tip, Flushing , Storage MACHINE CAUTION: DO NOT RUN PUMP WITHOUT WATER, AS THIS WILL CAUSE DAMAGE TO MAINTENANCE THE PUMP AND VOID WARRANTY. Gas Engine Driven Cold Water Cleaners 5. When clean water flows from the gun, turn switch to the “OFF”...
Machine Maintenance Schedule MACHINE MAINTENANCE SCHEDULE ENGINE DRIVEN OIL FIRED COLD WATER EACH HR AFTER FIRST EVERY EVERY EVERY CLEANERS DAILY 8 HRS 50 HRS 50HRS 100 HRS 500 HRS YEARLY OIL BATH WATER PUMP: Oil Level - check and add as needed per PUMP SERVICE insert.
Machine Maintenance Trouble Shooting CLEANER TROUBLESHOOTING ENGINE DRIVEN COLD WATER CLEANERS TROUBLE POSSIBLE CAUSE REMEDY A. Connect the machine to a water softner. A. Hard water. 1. Poor cleaning B. See “Low operating pressure.” B. Low pressure. action. C. See “machine will not draw chemical.” C.
Machine Maintenance Trouble Shooting Continued CLEANER TROUBLESHOOTING (CONT.) ENGINE DRIVEN COLD WATER CLEANERS TROUBLE POSSIBLE CAUSE REMEDY 6. Excessive back A. Spray tip built up with lime. A. Remove and clean, or replace spray tip with tip specified in GENERAL section of MODEL pressure.
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Final Assembly SERIAL NUMBER 37 13/16" WATER OUTLET WATER 33 7/8" INLET 24 13/16" FINAL ASSEMBLY p/n 435EK-000000 07/08/2014 ITEM PART NUMBER PART DESCRIPTION QTY. 435EK-00603 ASSEMBLY, GENERAL 2102-00710 ASS'Y, HOSE - 3/8 X 50' 100R1 D02-00001E DECAL, SERIAL NO ASSEMBLY, TRIGGER GUN &...
Gun & Wand Assembly ASSEMBLY, TRIGGER GUN & WAND p/n: EM325GC-00701 3/4/2013 ITEM PART NUMBER PART DESCRIPTION QTY. J06-00331 LANCE, SPRAY - 36" GUN,TRIGGER,8GPM,4000PSI, JA6-00138 3/8"IN X 1/4"OUT,320DF W04-24225-A COUPLER, 1/4F X 1/4FNPT 2102-00710 PART LIST ITEM PART NUMBER PART DESCRIPTION W04-31231-B Coupler, 3/8M X 3/8FNPT K02-03150E5...
Chemical Injector - P/N J06-00244 Chemical Injector J0-00244 Downstream Injector Operation A downstream injector works by maintaining a certain psi on the pump side of the injector by means of an orifice installed into the injector body. When the psi drops by at least a 30% differential on the outlet side of the injector it creates a vacuum draw that pulls your pre mixed chemical solution into the injector body and mixes it with the flow of water traveling through the injector and out the hose and gun assembly of the pressure washer.
General Assembly ASSEMBLY, GENERAL p/n: 435EK-00603 9/30/2013 ITEM PART NUMBER PART DESCRIPTION QTY. 445EH-00130 WELDMENT, FRAME 435EK-00501 ASSEMBLY, PUMP AR58-02400 ROD, CRS - 5/8" X 24 1/2" F05-00559 9.5HP KOHLER G02-00018A ASS'Y, TIRE & RIM - 10" SCREW, CAP - 5/16-18 X 1 1/2...
Valve, Unloader Trouble Shooting p/n C07-04504M-A Fuel Filter V04-00308 Troubleshooting Trouble Possible Cause Remedy Frequent valve recycles Damaged check valve O-ring Remove and replace Leaking connections Check or renew Restricted bypass or too small Clean or adapt diameter of passage diameter the bypass hose Valve does not reach Piston O-rings worn out...
Water Pump Specifications EP Series AL PUMP A member of the Interpump Group p/n N07-00238 ( EP1508G8 ) Triplex Plunger Pump, 1” Hollow Shaft plunger pump rged brass manifold , increases pressure to 4,000 PSI nger guide bushing pending) ramic plungers with dual guide al diameter plunger guide timized outlet valves al lip oil seal...
Exploded View EP Series GENERAL PUMP p/n N07-00238 ( EP1508G8 ) A member of the Interpump Group 1” Hollow Shaft - Gas PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 58120041 Manifold, Ø 13 90507650 Anti-ext.
Pump Maintenance Record Oil Change Month/Day/Year Operating Hours Oil Brand & Type Pump Service Month/Day/Year Operating Hours Type of Service Pump Maintenance Record...
Pump Maintenance Pump Maintenance General PACKING EXTRACTION KIT P/N Z09-00028 COMPLETE TOOL KIT P/N Z09-00021 Valve Service Remove the plugs holding the valve assemblies. Remove and discard o-rings from the plugs. Clean plugs with solvent or soap and water. Allow to dry. Using needle nose pliers, fingers, or hook shaped tool, remove the valve assemblies from the head.
Plunger Service, Removal, Installation Plunger Service Remove pump head per HEAD REMOVAL. Remove any packings and retainers left on the plungers by pulling them straight off. Examine each plunger, looking for a smooth surface free of any scoring, cracks, or pitting. Any defective plungers should be removed per PLUNGER REMOVAL.
Packing Service Packing Service Remove the head per PUMP HEAD REMOVAL. Remove any packings and female adapters left on the plungers by pulling them straight off. Insert proper packing extractor onto the extractor hammer. Insert packing extractor and tool through the packings and adapters remaining in the head.
Head Installation - Torgue Sequence Head Installation Prepare pump head per instructions in PACKING SERVICE. Rotate the plungers so the outer plungers are projecting the same distance from the crankcase. Lubricate the exposed plungers with crankcase oil. Start the head onto the plungers and, using a soft mallet, tap the head evenly until it comes in contact with the crankcase.
Troubleshooting Pump Trouble Possible Cause Remedy Oil leaking in the area of Worn crankshaft seal, bad bearing, Remove and replace. water pump crankshaft grooved shaft, or failure of retainer o-ring. Excessive play on Defective bearings. See “Worn bearing.” crankshaft Excess shims. Set up crankshaft.
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Presence of metal Failure of internal component. Remove and disassemble to find probable cause. particles during oil change New pump. New pumps have machine fillings and debris and should be drained and refilled per PUMP SPECIFICATIONS. Water leakage from Worn packing. Install new packing.
Warranty Warranty Policy Machines are guaranteed to be free from defects in material or workmanship under normal use and service for period of one year after delivery from the factory. Any part (other than vendor items) that is determined to be warranty will be repaired or replaced at NO CHARGE provided the warranty registration form is filled out in its entirety and the part is sent back freight prepaid.
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For full warranty information, contact your delivering distribu- tor or contact the manufacturer at info@warrantysvc.com...
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