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Troubleshooting
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Summary of Contents for ALKOTA 5305A
- Page 1 115 Volt GED Series Model 5305A p/n 5305A-90052 S/N 279409 & UP 20150828...
- Page 2 _________________ INSTALLATION DATE ______________________________________________________ MAKE/MODEL SERIAL NUMBER ______________________________________________________ SELLER ______________________________________________________ ADDRESS CITY/STATE/ZIP ______________________________________________________ NOTES: English to Metric Conversions 1 gal/m 3.7843 L/m 1 hp .7457 kw 100 psi 6.8964 bar 1 ft .3048 m 1 in 2.54 cm 1 lb .4536 kg (˚F –...
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Page 3: Table Of Contents
Table of Contents Specifications ���������������������������������������������������������������������������������������������������������������������1 Final Assembly �������������������������������������������������������������������������������������������������������������������3 Hose Assembly �������������������������������������������������������������������������������������������������������������������4 Gun & Wand Assembly ������������������������������������������������������������������������������������������������������5 Trigger Gun �������������������������������������������������������������������������������������������������������������������������6 General Assembly ��������������������������������������������������������������������������������������������������������������7 Assembly, Control Panel ���������������������������������������������������������������������������������������������������9 Coil Outlet, Metering Valve Assembly ����������������������������������������������������������������������������10 Flow Diagram - Combination ������������������������������������������������������������������������������������������11 Flow Diagram - Trigger Gun �������������������������������������������������������������������������������������������12 Valve, Metering�������������������������������������������������������������������������������������������������������������13 Electrical Schematic���������������������������������������������������������������������������������������������������������14 Float Tank Assembly ��������������������������������������������������������������������������������������������������������15... - Page 4 Machine Record Month/Day/Year Operating Hours Maintenance Performed...
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Page 5: Specifications
Specifications PERFORMANCE Discharge Volume 5.0 gal /m / 18.9 L/m Pump Head Pressure 3000 psi / 207 bar Temperature Rise Standard 105˚F @ 5.0 gal/m / 41˚C @ 18.9 Combustion Smoke/Bacharach Scale #1 OR #2 SMOKE Carbon Monoxide Allowed 0.01% Draft/Stack Installation 0.2”... - Page 6 PUMP ENGINE Engine F05-00529 Engine Horsepower 18 hp / 13 kw Engine Fuel Gasoline Engine Make Kohler Muffler p/n F05-00491-04 Oil Alert BURNER Burner Part Number V00-17379-2 Burner Type Pressure Atomizing Fuel Type Kerosene, #1 or #2 Diesel Fuel Pressure 125 PSI / 9 BAR Fuel Pump (Suntec) P/N V00-14283...
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Page 7: Final Assembly
Final Assembly MODEL 5305A INFORMATIVE HOUR DISCHARGE METER HOSE BURNER SWITCH FUEL TANK WATER INLET COMBI METERING VALVE PRESSURE GAUGE CHEMICAL METERING 10-26-052 Z08-03402I Final Assembly... -
Page 8: Hose Assembly
ITEM PART NUMBER PART DESCRIPTION QTY. Hose Assembly J06-00104E ASSEMBLY, WAND - 42" J06-00158 GUN, TRIGGER W04-24225-A COUPLER, 1/4F X 1/4FNPT 3401-00709A PART LIST ITEM PART NUMBER PART DESCRIPTION W04-31231-B Coupler, 3/8F X 1/2MNPT K02-031100E5 Assembly, Hose – 3/8X 100’ 4120-00902P PART LIST ASSEMBLY, CHEMICAL HOSE p/n 4120-00902P... -
Page 9: Gun & Wand Assembly
Gun & Wand Assembly Trigger Gun & Wand... -
Page 10: Trigger Gun
Trigger Gun BREAKDOWN, GUN - TRIGGER EXPLODED VIEW - P/N J06-00158 SPECIFICATIONS MAXIMUM VOLUME....10.0 GPM / 37.9 LPM MAXIMUM PERSSURE..5000 PSI / 344.7 BAR RATED TEMPERATURE....300 F / 150 C WEIGHT........1.8 LBS. / 0.8 KG INLET .........3/8" NPT FEMALE OUTLET........1/4" NPT FEMALE BEVEL SIDE DISHED SIDE YG3500... -
Page 11: General Assembly
General Assembly 40 7/16" 48" 38" General Assembly... - Page 12 ASSEMBLY, GENERAL 8/28/2015 ITEM NO. PART NUMBER PART DESCRIPTION QTY. 4205A-00126 ASSEMBLY, FUEL TANK 4205A-00322 WELDMENT, COVER-CONTROL 5305A-00124 ASSEMBLY, FLOAT TANK 5305A-00302 ASSEMBLY, CONTROL PANEL 5305A-00501D ASSEMBLY, PUMP 5305A-00515 ASSEMBLY, UNLOADER - TRIGGER, COMBI 5305A-00525 ASSEMBLY, COIL OUTLET 5305A-00657 ASSEMBLY, PRE-CLEANER...
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Page 13: Assembly, Control Panel
Assembly, Control Panel ASSEMBLY, CONTROL PANEL 2/28/2008 ITEM PART NUMBER PART DESCRIPTION QTY. 4205A-00301 WELDMENT,PANEL CONTROL 4205A-00351 ASSEMBLY, METERING ASSEMLBY, METERING 5305A-00350 PRESSURE E06-00003 COUPLING,FULL F04-00411 BUSHING, STRAIN RELIEF F04-00420 BUSHING, INSULATION F04-00450 GROMMET F04-00610 TERM, FORK TERMINAL, QUICK F04-00611... -
Page 14: Coil Outlet, Metering Valve Assembly
Coil Outlet, Metering Valve Assembly Control Panel... -
Page 15: Flow Diagram - Combination
Flow Diagram - Combination Control panel... -
Page 16: Flow Diagram - Trigger Gun
Flow Diagram - Trigger Gun Control Panel... -
Page 17: Valve, Metering
Valve, Metering Meteing valve... -
Page 18: Electrical Schematic
Electrical Schematic Electrical Schematic... -
Page 19: Float Tank Assembly
Float Tank Assembly ASSEMBLY, FLOAT TANK 2/28/2008 ITEM PART NUMBER PART DESCRIPTION QTY. 5305A-04120 WELDMENT, TANK - FLOAT 6181-00549 RESTRICTOR - 27/64 AR14-00300 ROD,THREAD 1/4-20UNC X 3 C03-00620-Q VALVE, FLOAT C03-00622-B BALL,FLOAT-PLASTIC C04-00120 FILTER, SOAP SCREEN E08-00016-4 ELBOW, 1/2FNPT E08-00016-4T ELBOW, 1/2"... -
Page 20: Float Valve
Float Valve Only Replaceable Part Is The plunger With Seals Float Ball and Stem Found In The Assembly Where Float Valve Used. VALVE, FLOAT p/n C03-00620-Q ITEM PART NUMBER PART DESCRIPTION QTY. -------------- HOUING-VALVE -------------- ARM,PLUNGER -------------- NUT,WING -------------- ARM,BALL C03-99620-Q PLUNGER --------------... -
Page 21: Water Pump
Water Pump ASSEMBLY, PUMP p/n: 5305A-00501D 8/28/2015 ITEM PART NUMBER PART DESCRIPTION QTY. E04-00016-58 BUSHING, 3/8 - 1/4 CROSS, PIPE - HIGH E07-00006-5 PRESSURE E08-00006-48 ELBOW, PIPE E08-00011-58 ELBOW, PIPE E08-00016-4 ELBOW, 1/2FNPT E08-00016-4T ELBOW, 1/2" FNPT E14-00010-68 NIPPLE, HEX - 3/8MNPT E15-00018-48 NIPPLE, BRASS 1/2"... -
Page 22: Pump Maintenance
Pump Maintenance Pump Maintenance General PACKING EXTRACTION KIT P/N Z09-00028 COMPLETE TOOL KIT P/N Z09-00021 Valve Service Remove the plugs holding the valve assemblies. Remove and discard o-rings from the plugs. Clean plugs with solvent or soap and water. Allow to dry. Using needle nose pliers, fingers, or hook shaped tool, remove the valve assemblies from the head. -
Page 23: Plunger Service, Removal, Installation
Plunger Service, Removal, Installation Plunger Service Remove pump head per HEAD REMOVAL. Remove any packings and retainers left on the plungers by pulling them straight off. Examine each plunger, looking for a smooth surface free of any scoring, cracks, or pitting. Any defective plungers should be removed per PLUNGER REMOVAL. -
Page 24: Packing Service
Packing Service Packing Service Remove the head per PUMP HEAD REMOVAL. Remove any packings and female adapters left on the plungers by pulling them straight off. Insert proper packing extractor onto the extractor hammer. Insert packing extractor and tool through the packings and adapters remaining in the head. -
Page 25: Head Installation - Torgue Sequence
Head Installation - Torgue Sequence Head Installation Prepare pump head per instructions in PACKING SERVICE. Rotate the plungers so the outer plungers are projecting the same distance from the crankcase. Lubricate the exposed plungers with crankcase oil. Start the head onto the plungers and, using a soft mallet, tap the head evenly until it comes in contact with the crankcase. -
Page 26: Pump
Maximum Volume (GPM) Max. Discharge Pressure Pump 3500 3500 (PSI) Specifications Maximum Pump Speed 1125 1450 Pump Specifications (RPM) p/n N07-00224, N07-00225 Maximum Inlet Pressure 125 PSI 20140530 N07-00225 (TSS1511) Maximum Inlet Vacuum 9 ft. water (7.9 in. Hg) N07-00224 Bore .787 in. -
Page 27: Exploded View
Exploded View p/n N07-00224, N07-00225 N07-00224 TSS1021 N07-00225 TSS1511 20140530 20140225 Item Part No. Description Item Part No. Description N07-40018 Screw, Cap N07-40016 O-Ring N07-40020 Retainer, Bearing – Closed N07-40015 Adapter, Female – Rear 20mm N07-40021 O-Ring N07-40012A Packing, V – Low Pressure N07-60022 Bearing, Roller N07-34013... -
Page 28: Pump Kits
3500 PUMP KITS Pump Kits 1450 PARTS PACKAGES PARTS PACKAGES Part No. Description Item PARTS PACKAGES PARTS PACKAGES Kit N07-99001 N07-99001 Part No. Valve Assemblies Description Item n. Hg) PARTS PACKAGES Part No. Description Item Part No. Description Item N07-99001 Ass’y, check valve Valve Assemblies N07-99001... - Page 29 Pump Maintenance Record Oil Change Month/Day/Year Operating Hours Oil Brand & Type Pump Service Month/Day/Year Operating Hours Type of Service Pump Maintenance Records Pump Maintenance...
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Page 30: Unloader Assembly
ITEM aliviar sistema PART NUMBER PART DESCRIPTION QTY. p e l i g r o s o 5305A-00514 BRACKET, UNLOADER sobrecargas presión que pueden C03-00509-45 VALVE, RELIEF - SS dañar equipos C03-00810 VALVE, AIR también puede ser... -
Page 31: Specifications
Specifications Valve, Unloader p/n C07-04504M-A Specifications Maximum Flow 10.5 gal/m / 40L/m Unloading Press Rated 4050 psi / 280 bar 4500 psi / 310 bar Maximum 195˚F / 88˚C Temperature Weight 1.54 lbs / 700 G Bypass 3/8 FNPT Inlet 3/8 FNPT Discharge 3/8 MNPT... -
Page 32: Parts List
Valve, Unloader Parts List p/n C07-04504M-A Item Part Number Description C07-04504-11 Guide, Piston C07-04504-01 O-Ring C07-04504-09 Piston – SS C07-04504-02 Ring, Back-Up N07-20028 O-Ring ------------------- Housing C07-04500A-05 Kit Seat & O-Ring C07-02300-08 O-Ring 1/16CS x 11/16OD C07-04500-03 Ball, SS-13/32 C07-04504-03 Spring, 1.6x11x20MM C07-04504-04 Coupling, Inlet 3/8 NPT... -
Page 33: Maintenance - Exploded View
Weight 1.5 Lbs. Maintenance - Exploded View Valve, Unloader PARTS LIST p/n C07-04504M-A ITEM PART Y600 Y103 Y600 Y104 70111 Y600 Y600 Y147 Y600 Y600 Y600 Y104 Y103 Y103 Y600 Y600 Y103 Y601 Y114 Y600 Y114 Y600 Y104 YKIT UNLOADER PRESET AT FACTORY – DO NOT READJUST General Pump Unloading Adjustment –... -
Page 34: Troubleshooting
Trouble Shooting Valve, Unloader p/n C07-04504M-A Fuel Filter V04-00308 Troubleshooting Trouble Possible Cause Remedy Frequent valve recycles Damaged check valve O-ring Remove and replace Leaking connections Check or renew Restricted bypass or too small Clean or adapt diameter of passage diameter the bypass hose Valve does not reach Piston O-rings worn out... -
Page 35: Pre-Cleaner Assembly
Pre-Cleaner Assembly ASSEMBLY, PRE-CLEANER 8/28/2015 ITEM PART NUMBER PART DESCRIPTION QTY. 5355-00130 WELDMENT, FRAME 53052V-10134 WELDMENT, MOUNT 5305A-00105 WELDMENT, CHASSIS - COIL 5305A-00401 ASSEMBLY, BURNER-OIL ENGINE, GAS - 18HP, F05-00529 Kohler H04-31326 CAP, SCREW H05-31300 WASHER, FLAT - 5/16 H06-31300 NUT, LOCK - 5/16"... -
Page 36: Oil Burner
Oil Burner ASSEMBLY, BURNER-OIL 2/27/2008 ITEM PART NUMBER PART DESCRIPTION QTY. E08-00006-2 ELBOW, PIPE E13-00040-2 NIPPLE, PIPE V00-17379-2 BURNER, OIL V04-00308 FILTER, FUEL V3.50 80DB NOZZLE, BURNER W02-10019-8 BARB, HOSE W02-10031 BARB, HOSE Oil Burner... -
Page 37: Blower Fan Replacement, Transformer Test
Blower Fan Replacement, Transformer Test, Bus Bar Alignment Blower Fan Replacement Shut off power to the burner and disconnect wires. Loosen the two screws securing blower motor and fan to the housing. Remove the blower. Install the blower onto the shaft and place .030 feller gauge on the motor as shown, sliding blower until it contacts feeler the gauge. -
Page 38: Burner Gun Removal & Replacement, Accessories
Burner Gun Removal & Replacement, Accessories, Elctrode Adjustment Burner Gun Removal & Installation Disconnect the fuel line from the burner gun assembly oil line fitting. Loosen the other end of the line and swing line out of the way. Remove the retaining nut. Loosen screw and swing transformer away from burner gun assembly. -
Page 39: Burner Maintenance
Burner Maintenance Oil Burner Maintenance Fuel Filter, Adjustment Air Band , Fuel Pressure Oil Fired Cleaners Air Band Adjustment Note: The air band adjustment on this burner has been preset at the factor (elevation approximately 1400 feet). On equipment installed where elevation is substantially different, the air band(s) must be readjusted. Loosen the cap screw retaining the air bands. -
Page 40: Fuel Filter
Fuel Filter TER, TER, FUEL FUEL FILTER, TER, TER, FUEL FUEL FUEL Specifications, Trouble Shooting Filter, Fuel P/N V04-00308 p/n V04-00308 Vent Plug 3 1/4" Outlet Inlet 5 1/2" (6 1/2" Required For Element Removal) Drain Port Specifications ALL DIMENTIONS ARE IN INCHES UNLESS OTHERWISE SPECIFICA SPECIFICA... -
Page 41: Maitennace Schedule
Maitennace Schedule Filter, Fuel p/n V04-00308 Maintenance Schedule TER, TER, FUEL FUEL FILTER, TER, TER, FUEL FUEL FUEL BREAKDOWN - P/N V04-00308 MAINTEN MAINTENA A A A A CE PR MAINTEN CE PR CE PR OCEDURES OCEDURES MAINTEN MAINTEN CE PR CE PROCEDURES OCEDURES OCEDURES... -
Page 42: Burner Exploded View
Burner Exploded View Burner... - Page 43 Burner...
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Page 44: Coil Assembly
Coil Assembly EXHAUST END VIEW SIDE VIEW BURNER END VIEW EXPLODED ISO VIEW COIL,RELACEMENT p/n 5305A-00105 PART LIST ITEM PART NUMBER PART DESCRIPTION QTY. WELDMENT, HEAD - ITEM PART NUMBER PART DESCRIPTION 4120-00116 BURNER 4205A-00111 WELDMENT, COIL - 18" 4120-00116... -
Page 45: Troubleshooting
Troubleshooting Pump Trouble Possible Cause Remedy Oil leaking in the area of Worn crankshaft seal, bad bearing, Remove and replace. water pump crankshaft grooved shaft, or failure of retainer o-ring. Excessive play on Defective bearings. See “Worn bearing.” crankshaft Excess shims. Set up crankshaft. - Page 46 Pump Troubleshooting Continued Dirty or worn check Normal wear. Remove and replace. valves Debris. Check for lack of water inlet screens. Presence of metal Failure of internal component. Remove and disassemble to find probable cause. particles during oil change New pump. New pumps have machine fillings and debris and should be drained and refilled per PUMP SPECIFICATIONS.
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Page 47: Burner
Pump Troubleshooting Continued Excessive vibration Dirty or worn check valves See “Dirty or worn check valves.” Scored plungers Abrasive material in fluid being Install proper filtration on pump inlet plumbing. pumped. Fitted plungers Cavitation. Decrease inlet water temperature and/or increase inlet water pressure. - Page 48 Burner Troubleshooting Continued No fuel Clogged fuel filter. Remove and replace filter per FUEL FILTER SECTION. Fuel leak. Repair as necessary. Kinked or collapsed fuel line. Remove and replace fuel line. Low fuel pressure. See “Low fuel pressure.” Faulty burner oil pump. Adjust pressure or replace.
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Page 49: Water Heater
Burner Troubleshooting Continued Delayed ignition (rumbling, Dirty or damaged electrodes. Clean or replace. noise starts) Air adjustment open too far. Readjust per AIR BAND ADJUSTMENT in OIL BURNER MAINTENANCE section. Poor fuel spray pattern. Remove and replace with fuel nozzle specified in BURNER ASSEMBLY. - Page 50 Water Heater Troubleshooting Continued Machine smokes (sweet Improper fuel supply. Use fuel specified in BURNER section of smelling exhaust) MODEL SPECIFICATIONS. Insufficient combustion air. See AIR BAND ADJUSTMENT on OIL BURNER MAINTENANCE insert. Leaking fuel system. Correct leakage problem. Clogged or improper burner nozzle. Remove (DO NOT CLEAN) and replace nozzle per BURNER ASSEMBLY INSERT.
- Page 51 Tank Assembly...
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Page 52: Warranty
Warranty Warranty Policy Machines are guaranteed to be free from defects in material or workmanship under normal use and service for period of one year after delivery from the factory. Any part (other than vendor items) that is determined to be warranty will be repaired or replaced at NO CHARGE provided the warranty registration form is filled out in its entirety and the part is sent back freight prepaid. - Page 56 For full warranty information, contact your delivering distribu- tor or contact the manufacturer at info@warrantysvc.com...
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