IFM efector100 G1503S Operating Instructions Manual
IFM efector100 G1503S Operating Instructions Manual

IFM efector100 G1503S Operating Instructions Manual

Safety relay with semiconductor outputs

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Original operating instructions
Safety relay with
semiconductor outputs
UK
G1503S

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Summary of Contents for IFM efector100 G1503S

  • Page 1 Original operating instructions Safety relay with semiconductor outputs G1503S...
  • Page 2: Table Of Contents

    Contents 1 Preliminary note ���������������������������������������������������������������������������������������������������4 1�1 Symbols used ������������������������������������������������������������������������������������������������4 2 Safety instructions �����������������������������������������������������������������������������������������������5 3 Items supplied������������������������������������������������������������������������������������������������������6 4 Functions and features ����������������������������������������������������������������������������������������6 4�1 Requirements for the hardware configuration �����������������������������������������������7 4�1�1 Product-independent requirements ������������������������������������������������������7 4�1�2 Product-dependent requirements ���������������������������������������������������������7 5 Structure and operating principle �������������������������������������������������������������������������8 5�1 Indicators and connections ����������������������������������������������������������������������������8 5�2 Block diagram ������������������������������������������������������������������������������������������������9 6 Installation����������������������������������������������������������������������������������������������������������10...
  • Page 3 8�4�3 Fault diagnosis �����������������������������������������������������������������������������������36 8�5 Safety relay for e-stop, for 2-channel fail-safe sensors/switches with contact output without simultaneity monitoring or for mechanical switches ��������������������38 8�5�1 Connection �����������������������������������������������������������������������������������������38 8�5�2 Function ����������������������������������������������������������������������������������������������39 8�5�3 Fault diagnosis �����������������������������������������������������������������������������������41 9 Scale drawing ����������������������������������������������������������������������������������������������������43 10 Technical data ��������������������������������������������������������������������������������������������������43 11 Tests/approvals ������������������������������������������������������������������������������������������������45 12 Terms and abbreviations ����������������������������������������������������������������������������������46...
  • Page 4: Preliminary Note

    1 Preliminary note The instructions are part of the unit� They are intended for authorised persons according to the EMC, Low Voltage and Machinery Directives and safety regulations� The instructions contain information about the correct handling of the product� Read the instructions before use to familiarise yourself with operating conditions, installation and operation�...
  • Page 5: Safety Instructions

    2 Safety instructions • Follow the operating instructions� • Improper use may result in malfunctions of the unit� This can lead to personal injury and/or damage to property during operation of the machine� For this reason note all remarks on installation and handling given in these instructions� Also adhere to the safety instructions for the operation of the whole installation�...
  • Page 6: Items Supplied

    EN 61496-1) with contact output without simultaneity monitoring (indefinite simultaneity) or for mechanical switches (→ chapter 8.5). ifm electronic gmbh assumes no liability for the use of units made by external manufacturers� The safe state is when the output is switched off (zero-current state: logic...
  • Page 7: 4�1 Requirements For The Hardware Configuration

    4.1 Requirements for the hardware configuration The following requirements must be complied with when using the safety relay G1503S: 4.1.1 Product-independent requirements It must be ensured that the safety requirements of the respective application correspond to the requirements stated in these instructions� The specified technical data indicated in these instructions must be complied with�...
  • Page 8: Structure And Operating Principle

    5 Structure and operating principle 5.1 Indicators and connections IN 1 OUT 1 POWER FAULT OUT 2 IN 2 Supply voltage (L-, L+), function terminals (Y1, Y2) Y4, Y5, Y6, Y7: Operating mode selection, auxiliary output S33, S34, S43, S44: Connection for safety inputs / outputs OUT 1 LED yellow: Triggering of the semiconductor output channel 1 OUT 2...
  • Page 9: 5�2 Block Diagram

    5.2 Block diagram...
  • Page 10: Installation

    6 Installation ► Mount the unit on a DIN rail in a housing protected against dust and humidity (min� IP54 - degree of soiling 2)� 7 Electrical connection ► Use 60/75°C copper conductors only� 7.1 Supply voltage The external supply unit must have a safe separation� In case of a fault the voltage can exceed the value of 60 V DC for a maximum of 200 ms, but must not exceed the value of 120 V DC�...
  • Page 11: 7�2 Feedback Contacts / Monitored Or Automatic Start

    7.2 Feedback contacts / monitored or automatic start Automatic start Automatic activation without monitoring� L- Y1 Y2 L+ Monitoring of the feedback contacts (normally closed) for automatic start Release is made when the feedback contacts are closed� Consider the current flowing through the feedback contacts (→...
  • Page 12: 7�3 Output Circuit

    7.3 Output circuit Connect the load ► Connect the load to be controlled to the semiconductor outputs C1 (13-14)� Adhere to the maximum and minimum load conditions (→ 10 Technical data). Output Y7 provides a non-safety related signal for communication to a PLC� The signal corresponds to the logical levels of the safe semiconductor outputs 13, 14�...
  • Page 13: Connection - Function - Fault Diagnosis

    8 Connection - Function - Fault diagnosis The safety relay can be connected or used in different ways: 1� Safety relay for fail-safe sensors/switches with 2 PNP outputs (e�g� GM701S)� 2� Safety relay for clocked fail-safe sensors (e�g� GM504S)� 3� Relay for two-hand control to EN 574 with electronic sensors� 4�...
  • Page 14: 8�1 Safety Relay For Fail-Safe Sensors/Switches With 2 Pnp Outputs

    8.1 Safety relay for fail-safe sensors/switches with 2 PNP outputs Example of fail-safe sensors/switches: • Fail-safe inductive sensor GM701S • Light barrier • Light curtain (ESPE to EN 61496-1) • Laser scanner 8.1.1 Connection Fail-safe sensor/switch with a current consumption of ≤ 50 mA: G1503S 1: Fail-safe sensor/switch Fail-safe sensor/switch with a current consumption of >...
  • Page 15: 8�1�2 Function

    8.1.2 Function Input circuit Output status LED display Stop flashing: ► Activate inputs in correct time sequence (→ fig. above)
  • Page 16 Input circuit Output status LED display...
  • Page 17 Input circuit Output status LED display...
  • Page 18: 8�1�3 Fault Diagnosis

    8.1.3 Fault diagnosis In case of a fault switch the safety relay off and on again� LED display Cause of the fault Troubleshooting • No voltage supply ► Check wiring • Overvoltage ► Check power supply • Connection A1/A3 or A1/A2 reversed •...
  • Page 19 LED display Cause of the fault Troubleshooting • Overvoltage ► Check wiring • Undervoltage ► Check power supply • Overvoltage ► Check wiring • Undervoltage ► Check power supply • Undervoltage ► Check wiring ► Check power supply • Short circuits ►...
  • Page 20: 8�2 Safety Relay For Clocked Fail-Safe Sensors

    8.2 Safety relay for clocked fail-safe sensors Example of fail-safe sensors/switches: • Fail-safe inductive sensor GM504S Up to 10 clocked fail-safe sensors can be connected to one safety relay� 8.2.1 Connection Connection of one fail-safe sensor/switch: G1503S 1: Fail-safe sensor/switch Connection of 2 fail-safe sensors/switches: G1503S 1: Fail-safe sensor/switch 1...
  • Page 21 The use of the safety splitter box E11569 is recommended: G1503S 1: Fail-safe sensor/switch 1 3: E11569 wh = white 2: Fail-safe sensor/switch 2 4: e�g� EVC014 bk = black 5: e�g� EVC001 bn = brown bu = blue Connection of 3 to 10 fail-safe sensors/switches: G1503S 1: Fail-safe sensor/switch 1 3: Fail-safe sensor/switch 3...
  • Page 22 The use of the safety splitter box E11569 is recommended: G1503S 1: Fail-safe sensor/switch 1 4: E11569 wh = white 2: Fail-safe sensor/switch 2 5: e�g� EVC014 bk = black 3: Fail-safe sensor/switch 3 6: e�g� EVC001 bn = brown bu = blue...
  • Page 23: 8�2�2 Function

    8.2.2 Function Input circuit Output status LED display 1: First or last fail-safe sensor/switch of a row of sensors/switches 2: td = max� 16 ms...
  • Page 24: 8�2�3 Fault Diagnosis

    8.2.3 Fault diagnosis In case of a fault switch the safety relay off and on again� LED display Cause of the fault Troubleshooting • No voltage supply ► Check wiring • Overvoltage ► Check power supply • Connection A1/A2 reversed •...
  • Page 25 LED display Cause of the fault Troubleshooting • Short circuit S43/L+ or S34/S44 ► Check wiring • Missing clock ► Check wiring • Wiring fault • Connection A2/A3 exchanged • Short circuit S43/L- • Overvoltage ► Check wiring • Undervoltage ►...
  • Page 26: 8�3 Relay For Two-Hand Control Using Electronic Sensors/Switches

    Example of electronic sensors/switches: • Capacitive sensors For product selection see www�ifm-electronic�com This wiring meets the requirements type IIIB to EN 574� Use up to type IIIC is possible using corresponding sensors/switches with two independent switching elements, internal plausibility check and protected or screened wires�...
  • Page 27: 8�3�2 Function

    8.3.2 Function Input circuit Output status LED display 1: Electronic fail-safe sensor 1 2: Electronic fail-safe sensor 2...
  • Page 28 Input circuit Output status LED display 1: Electronic fail-safe sensor 1 2: Electronic fail-safe sensor 2...
  • Page 29: 8�3�3 Fault Diagnosis

    8.3.3 Fault diagnosis In case of a fault switch the safety relay off and on again� LED display Cause of the fault Troubleshooting • No voltage supply ► Check wiring • Overvoltage ► Check power supply • Connection A1/A3 or A1/A2 reversed •...
  • Page 30 LED display Cause of the fault Troubleshooting • Overvoltage ► Check wiring • Undervoltage ► Check power supply • Undervoltage ► Check wiring ► Check power supply • Short circuits ► Check wiring • Inputs S34 and S43 not ► Check wiring activated within 0.5 s (→...
  • Page 31: 8�4 Relay For Two-Hand Control Using Mechanical Switches With Simultaneity

    8.4 Relay for two-hand control using mechanical switches with simultaneity monitoring Two-hand control with mechanical switches / safety relay for mechanical switches or 2-channel fail-safe sensors/switches with contact output with simultaneity monitoring� The contacts of the mechanical switches must allow a minimum current of 6 mA�...
  • Page 32 Connection of mechanical switches according to type IIIC to EN 574 G1503S 1: Mechanical switch 1 (no positively 2: Mechanical switch 2 (no positively driven driven contacts) contacts) Connection of a 2-channel fail-safe sensor/switch e�g� "electro-sensitive protective equipment" (ESPE) to EN 61496-1 G1503S 1: Contact 1 of the ESPE 2: Contact 2 of the ESPE...
  • Page 33: 8�4�2 Function

    8.4.2 Function Input circuit Output status LED display : N�O� contact activated...
  • Page 34 Input circuit Output status LED display : N�O� contact activated...
  • Page 35 Input circuit Output status LED display : N�O� contact activated...
  • Page 36: 8�4�3 Fault Diagnosis

    8.4.3 Fault diagnosis In case of a fault switch the safety relay off and on again! LED display Cause of the fault Troubleshooting • No voltage supply ► Check wiring • Overvoltage ► Check power supply • Connection A1/A3 or A1/A2 reversed •...
  • Page 37 LED display Cause of the fault Troubleshooting • Undervoltage ► Check wiring ► Check power supply • Short circuits ► Check wiring • Inputs S34 and S43 not ► Check wiring activated within 0.5 s (→ 8.4.2) ► Deactivate inputs and •...
  • Page 38: 8�5 Safety Relay For E-Stop, For 2-Channel Fail-Safe Sensors/Switches With Contact Output Without Simultaneity Monitoring Or For Mechanical Switches

    8.5 Safety relay for e-stop, for 2-channel fail-safe sensors/ switches with contact output without simultaneity monitoring or for mechanical switches The 2-channel fail-safe sensors/switches are for example "electro-sensitive protective equipment" (ESPE) to EN 61496-1� The contacts of the sensors/switches must allow a minimum current of 6 mA�...
  • Page 39: 8�5�2 Function

    8.5.2 Function Input circuit Output status LED display 1: Fail-safe sensor/switch 1 2: Fail-safe sensor/switch 2 3: Order and time difference insignificant (indefinite simultaneity) : N�O� contact activated...
  • Page 40 Input circuit Output status LED display : N�O� contact activated...
  • Page 41: 8�5�3 Fault Diagnosis

    8.5.3 Fault diagnosis In case of a fault switch the safety relay off and on again! LED display Cause of the fault Troubleshooting • No voltage supply ► Check wiring • Overvoltage ► Check power supply • Short circuit ► Check wiring •...
  • Page 42 LED display Cause of the fault Troubleshooting • Connection A2/A3 exchanged ► Check wiring • Missing link Y4/Y5 ► Check wiring • Overvoltage ► Check wiring • Undervoltage ► Check power supply • Overvoltage ► Check wiring • Undervoltage ► Check power supply •...
  • Page 43: Scale Drawing

    9 Scale drawing 1: screw terminal (supplied) 10 Technical data G1503S Safety relay with semiconductor outputs Terminal block Phoenix Contact MSTBO Conforms to the requirements of: EN ISO 13849-1:2008+AC2009, category 4 PL e, SIL 3 (IEC 62061) Electrical design semiconductor (2 OSSD) Output function 2 safe short-circuit proof semiconductor outputs (positive switching), 1 signal output (positive switching)
  • Page 44 Current consumption < 500 mA Function display voltage (green), error (1 x red), output status (2 x yellow), input (2 x yellow) Power-on delay time < 6 s Duration of switch-off test pulses ≤ 500 µs Voltage drop (per OSSD) ≤...
  • Page 45: Tests/Approvals

    11 Tests/approvals The safety relay G1503S was tested and certified by TÜV-Nord� The safety relay was developed and tested in accordance with, for example, the following directives and standards: • 2006/42/EC Machinery Directive • 2004/108/EC EMC Directive • 2014/30/EU EMC Directive (effective from 20 April 2016) •...
  • Page 46: Terms And Abbreviations

    Probability of (dangerous) (PFH Failure per Hour Performance Level PL to EN ISO 13849-1 Safety Integrity Level SIL 1-4 to IEC 61508� Programmable Logic Controller Technical data and further information at www.ifm.com → Select your country → Data sheet direct:...

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Efector110 g1503s

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