Related Manuals for Unimotion MTV Series
Summary of Contents for Unimotion MTV Series
- Page 1 MAINTENANCE- AND ASSEMBLY INSTRUCTIONS MTV SERIES Hypex d.o.o. Alpska cesta 43, 4248 Lesce Slovenija www.unimotion.eu Tel: +386 (0)4 531 8700 Fax: +386 (0)4 531 8740 www.unimotion.eu e-mail: sales@unimotion.eu...
- Page 2 MTV Series MANUAL NOTES The specifications in order to improve the products in this catalogue are subject to change without notice.
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Page 3: Table Of Contents
MTV Series MANUAL TABLE OF CONTENTS CONTENTS PAGE GENERAL INFORMATION 1.005.0 Used symbols 1.005.0 Tightening torques 1.005.0 General safety instructions 1.005.0 Safe operation 1.005.0 Modification of the linear unit 1.010.0 Labels and notices 1.010.0 Warranty 1.010.0 Handling the linear unit 1.015.0... -
Page 4: General Information
MTV Series MANUAL GENERAL INFORMATION USED SYMBOLS Linear Units Remark, note For more information see the catalogue Linear Units Linear Units Linear Units Linear Units Warning! Do not use glue in current step Danger! Risk of coming into contact with power... -
Page 5: Modification Of The Linear Unit
MTV Series MANUAL MODIFICATION OF THE LINEAR UNIT The linear unit must not be modified without our written consent. Any such unauthorised modification will void our liability in respect of the unit. The operating company may only carry out the maintenance and repair work detailed in this Instruction manual. -
Page 6: Handling The Linear Unit
MTV Series MANUAL HANDLING THE LINEAR UNIT The Linear units are carefully packed in a HARD WOODEN BOX for a safe transportation. To take the Linear Unit out of the box, please consider the following handling instructions: - Never lift the Linear Unit by the END BLOCKS - see PICTURE A... - Page 7 Calculate the weight of the linear unit in order to choose the suitable lifting tool for the transportation of the Linear Unit. Please refer to the catalogue UNIMOTION - LINEAR UNITS for weight calculations. Linear Unit needs to be stored in dry place and protected against corrosion. Make sure that there is no danger for the Linear Unit to get damaged.
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Page 8: Product Description
MTV Series MANUAL PRODUCT DESCRIPTION 1 - Drive block with floating bearing 2 - Corrosion-resistant protection strip 3 - Ball screw tolerance ISO7 (ISO5 available on request) 4 - Carriage; with built in Magnets 5 - Aluminium profile-Hard anodized 6 - Integrated Linear Ball Guideway 7 - Central lubrication port;... -
Page 9: Overview
Number of clamping fixtures [ mm ] [ mm ] in the slot on the side of the Please refer to our catalogue UNIMOTION profile. Linear Units on page 7.000.0 Fixing system - TAP/PIN Holes Fixing the Linear Unit can also be done by the botom of profile using TAP / PIN holes, which can be made on request. -
Page 10: Magnetic Field Sensor
MTV Series MANUAL MOUNTING Magnetic field sensor - REED SWITCH Magnetic field sensor STEP 1: The magnetic field sensor must be placed in the slot of the profile, that is made for this purpose. Linear Units Linear Units Linear Units... -
Page 11: Mechanical And Inductive Switch
MTV Series MANUAL MOUNTING Mechanical and inductive switch Activation block STEP 1: Mount the activation block on the side of the carriage by the thread holes. The activation block can be mounted on the carriage on the left or right side. After the activation block is placed, tighten the screws. -
Page 12: Motor With Coupling
MTV Series MANUAL MOUNTING Motor with coupling If motor adapter has inner through hole of the same size its entire length. STEP 1: Attach one half of the coupling to the shaft of the linear unit and other to the shaft of the motor. - Page 13 Motor Side Drive - MSD The maximum speed and the maximum torque of the motor must not exceed the limits of the Linear Unit CTV. For the values of speed and torque, please see our catalogue UNIMOTION Linear Units. STEP 1...
- Page 14 MTV Series MANUAL MOUNTING Motor side drive - MSD RATIO i:=1 STEP 3a STEP 3a: Mount the motor onto the housing and lightly tension the tightening screws of the motor. When the motor is mounted, mount the belt sprocket with the tension unit onto the motor journal.
- Page 15 MTV Series MANUAL MOUNTING Motor Side Drive - MSD STEP 4: Mount the protection cover STEP 4 on the housing of the motor side drive - MSD. Tighten the screws. Before the initial start-up, check if everything is OK: -electrical wiring...
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Page 16: Maintenance
MTV Series MANUAL MAINTENANCE For each Linear Unit the basic lubrication is done in the factory before shipment. All bearings have been lubricated for life and do not require any additional lubrication under normal operating conditions. Lubrication of the ball nut and the carriage... - Page 17 MTV Series MANUAL ASSEMBLY MTV 65 PART NAME LENGTH / QTY ITEM FRONT BLOCK MTV 65 47034 BACK BLOCK MTV 65 47033 CARRIAGE MTV 65 47035 PROFILE MTV 65 STROKE + 230 46032 RAIL GUIDE AR - HR 15 N...
- Page 18 MTV Series MANUAL ASSEMBLY MTV 80 PART NAME LENGTH / QTY ITEM FRONT BLOCK MTV 80 53170 BACK BLOCK MTV 80 53166 CARRIAGE MTV 80 53210 PROFILE MTV 80 STROKE + 340 53234 RAIL GUIDE AR / HR 20 N...
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Page 19: Mtv 65
MTV Series MANUAL REPLACEMENT OF ASSEMBLIES - MTV SERIES Removing spindle and nut from module - any furthermentioned modifications, without our written consent, will void our liability in respect of the linear unit, - before any operation make sure that the module is disconnected from the power grid to prevent possible injuries... -
Page 20: Replacing The Floating Bearing
MTV Series MANUAL Replacing the floating bearing STEP 1: remove the cover plate and shaft key if STEP 2 necessary. STEP 2: remove four screws attaching the frontal end block to the profile and the set screw securing the bearing. -
Page 21: Replacing The Fixed Bearing
MTV Series MANUAL Replacing fixed bearing STEP 1: slide the carriage as close as possible to STEP 1 the frontal end block and remove two set screws in the bottom of the frontal end block, save the rubber cylinders and reuse them in step 6. -
Page 22: Replacing Teh Rail
MTV Series MANUAL Replacing the rail Note: when replacing the rail consider that if the rail is damaged it is possible that the carriage is also damaged. We recommend that you change rail and carriage together as this is the only way to ensure STEP 1 smooth operation.
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