Page 1 Technical Manual Edition: V1.00/2015...
Page 2: Table Of Contents
Technical Manual Index Forward Target Technical Training Technical Manual Summary Elementary Health & Safety General General information 3.1.1 Part reference 3.1.2 Consumable supplies 3.1.3 Direction description 3.1.4 Power source Required material 3.2.1 Tools 3.2.2 Material Technical data Machine range Technical information 4.2.1 Machine profile 4.2.2...
Page 3 Technical Manual 5.2.4 Mounting of fresh water tank Driver seat 5.3.1 Removing of driver seat 5.3.2 Mounting of driver seat 5.3.3 Removing of driver seat cover 5.3.4 Mounting of driver seat cover Steering unit 5.4.1 Removing of steering roller chain 5.4.2 Mounting of steering roller chain 5.4.3...
Page 4 Technical Manual 5.10.4 Mounting of brush belt 5.10.5 Removing of flat belt pulley 5.10.6 Mounting of flat belt pulley 5.10.7 Removing of brush motor 5.10.8 Mounting of brush motor Electrical System architecture 6.1.1 General 6.1.2 Start up/Self holding 6.1.3 Emergency loop Dashboard 6.2.1 Removing of dashboard...
Page 6: Target
Technical Manual Foreword Target To serve our customers faster and more efficient it is important to achieve a general standard of technical know how with our partners in the market. Therefore we developed a Technical Training concept which is based on e-spares. The concept consists of a Technical Manual and a Technical Training.
Page 7: Summary
Technical Manual essential for the daily business. The Technical Manual can be downloaded from TASKI spares/documents. Summary We are convinced that the Technical Manual concept together with the Technical Training are powerful tools, which will help our service organisations to achieve a higher level of quality in repairs and customer satisfaction.
Page 9: Health & Safety
Technical Manual Elementary Health & Safety Scrubber dryers may be powered by mains electricity or batteries. There are risks asso- ciated with both, which call for proper precautions, such as the provision of good venti- lation and the elimination of risk of ignition. All work, carried out on such machines, should only be performed by trained personnel in accordance with local regulations.
Page 10 Technical Manual grees, that can be most damaging to electronical devices. Static electricity, is a natural phenomenon and consequently electrostatic discharge is the primary cause of countless problems affecting industry, business and personal life. These problems can be as simple as the shock resulting from walking across a carpet; as costly as the destruction of sensitive electronic components.
Page 12: General Information
Technical Manual General General information 3.1.1 Part reference Explicitly mentioned parts are defined by references/parts number corresponding to the spare parts list. 3.1.2 Consumable supplies If you have to remove cable ties then position the new ones at the original place. If you have to remove self locking nuts, you should replace them by new ones.
Page 13: Required Material
Technical Manual Required material 3.2.1 Tools • A standard range of tools is required e.g. • Fork spanners. • Allen keys. • Torx keys. 3.2.2 Material • No special tools are required. The above listings are only a recommendation for the technical training.
Page 15: Machine Range
Technical Manual Technical data Machine range Description Version Series 7523409 TASKI swingo 2100µicro 7523418 TASKI swingo 2100µicro seafreigth 7523419 TASKI swingo 2100µicro BMS SEV 7523420 TASKI swingo 2100µicro BMS EURO 7523421 TASKI swingo 2100µicro BMS EURO seafreight 7523422 TASKI swingo 2100µicro BMS UK 7523423 TASKI swingo 2100µicro...
Page 16: Technical Information
Technical Manual Technical information 4.2.1 Machine profile Pos. Unit Value Theoretical performance (at 5.5 km/h) (m²/h) 3025 Working width (mm) Squeegee width (mm) Solution tank Recovery tank Table 2: Machine profile 4.2.2 Technical data Pos. Unit Value Noise level (dB(A)) <70 Vibration (m/s2)
Page 17: Machine Speed
Technical Manual 4.2.3 Machine speed Pos. Unit Value Transportation speed (km/h) Cleaning speed (km/h) Reverse speed (km/h) Ramp max. cleaning Ramp max. transport Table 4: Machine speed 4.2.4 Dimensions and weights Pos. Unit Value Dimensions L/W/H (mm) 1350/630/1280 Door pass through with (without) squeegee (mm) 630 (630) Battery compartment...
Page 18: Battery
Technical Manual Picture 1: Dimensions 4.2.5 Battery 4.2.5.1 Battery compartment Pos. Unit Value Battery compartment L/W/H (mm) 390 x 500 x 280 (270) Table 6: Battery compartment 11. December 2015 Edition: V1.00/2015 Copyright © 2015, Diversey Care...
Page 19: Battery Specifications
Technical Manual Picture 2: Battery compartment 4.2.5.2 Battery specifications Please use batteries from Exide/Sonnenschein, as this is our preferred partner. BMS machines can be set to the necessary charging curve. Please adjust to the type of batteries you use. For the correct connection of the batteries, pay attention to the voltage of each battery and the correct connection.
Page 20: Charger
Technical Manual 4.2.6 Charger Pos. Unit Value Value Primary 220-240 100-240 Primary (Hz) 50-60 50-60 Secondary Secondary Protection class (BMS model) Approval CB/UL/TICK/ Cable length/BMS cable Table 8: Charger 4.2.7 Brush system Pos. Unit Value Brush system (mm) 2 x 280 Brush motor Brush speed (rpm)
Page 21: Suction Power
Technical Manual 4.2.8 Suction power Pos. Unit Value Vacuum motor Max. air flow (l/s) Max. vacuum (mbar) Max. vacuum (kPa) 12.0 Table 10: Suction power 4.2.9 Additional Pos. Unit Value Cleaning solution dosing IntelliFlow Brush lifting electrical Squeegee lifting Table 11: Additional 11.
Page 22: Accessories & Additional Parts
Technical Manual Accessories & Additional parts 4.3.1 Accessories Article Machine 7510634 Pad drive harpoon grip 28 cm 2100µicro 7519395 Scrubbing brush standard 28 cm 2100µicro 7510633 Scrubbing brush abrasive 28 cm 2100µicro Table 12: Accessories 4.3.2 Additional parts Article Machine 4131466 Squeegee blade front 54/3x760 2100µicro...
Page 24: Upper Part, Tank
Technical Manual Upper part, tank 5.1.1 Removing of vacuum motor Picture 1: Vacuum motor Picture 2: Vacuum motor detail • Open the tank cover (4131364). • Loosen the two screws (4122829) at the suction plate (4131439). • Close the tank cover. •...
Page 25 Technical Manual Picture 3: Removing vacuum motor • Remove the two vacuum motor sealing rings (4122682). • Remove the vacuum motor (4123132). • Remove the protecting ring (4122676) of the vacuum motor. 11. December 2015 Edition: V1.00/2015 Copyright © 2015, Diversey Care...
Page 26: Mounting Of Vacuum Motor
Technical Manual Upper part, tank 5.1.2 Mounting of vacuum motor Picture 4: Vacuum motor mounting • Position the protecting ring of the vacuum motor. • Build in the vacuum motor. • Position the two vacuum motor sealing rings. • Assemble vacuum motor holder. Remarks Ensure that the vacuum motor sealings are properly positioned before assembling vacuum motor holder.
Page 27: Removing Of Tank Cover
Technical Manual Upper part, tank 5.1.3 Removing of tank cover Picture 5: Tank cover • Open the tank cover. • Loosen the two screws (4122829) at the suction plate (4131439). • Close the tank cover. • Open the tank cover without suction plate. •...
Page 28: Mounting Of Tank Cover
Technical Manual Upper part, tank 5.1.4 Mounting of tank cover Picture 6: Mounting tank cover • Position the tank cover. • Position and tighten the two fixation plates. • Close the tank cover and position it on the suction plate. •...
Page 29: Tank
Technical Manual Tank 5.2.1 Removing of recovery water tank Picture 7: Recovery water tank • Remove the seat cover according to chapter REMOVING OF DRIVER SEAT COVER. • Remove the 6 fixation screws (4109990) of the tank (4131361) at the 2 supports (4131414). Remarks To reach the 6 fixation screws (4109990) of the tank (4131361) you possibly need to remove the batteries.
Page 30 Technical Manual OF TANK COVER (do not remove suction plate). • Place the whole tank cover on a stable position. • Remove suction hose (4131485) from the holders (4131478) on the tank. • Lift out the whole tank from the lower part. •...
Page 31: Mounting Of Recovery Water Tank
Technical Manual Tank 5.2.2 Mounting of recovery water tank Picture 9: Mounting recovery tank • Position the tank on the lower part. • Mount the 6 fixation screws of the tank at the 2 supports. • Place the whole tank cover onto the tank. •...
Page 32: Removing Of Fresh Water Tank
Technical Manual Tank 5.2.3 Removing of fresh water tank Picture 11: Fresh water tank • Remove the dashboard according to chapter REMOVING OF DASHBOARD (refer to “Electrical” section). Remarks When using the option “IntelliDose”, then you need to remove it first. For this instruction, please refer to the separate TASKI IntelliDose mounting instructions in TASKI spares.
Page 33 Technical Manual Picture 12: Removing fresh water tank • Loosen the self-locking nut (4007340) and the screw (4069420) of the Cardan joint (4122117). Picture 13: Removing fresh water tank details Remarks It is only necessary to loosen the upper connection of the Cardan joint. •...
Page 34: Mounting Of Fresh Water Tank
Technical Manual Tank 5.2.4 Mounting of fresh water tank Picture 14: Fresh water tank unit • Position the fresh water tank on the machine. Tank care of the cables, connectors and hose inside the steering support (4131371) positioning the fresh water tank on the machine. Picture 15: Mounting fresh water tank •...
Page 35 Technical Manual Remarks When using the option “IntelliDose”, then you need to mount it again. For this instruction, please refer to the separate TASKI IntelliDose mounting instructions in TASKI spares. • Complete assembling according to chapter MOUNTING OF DASHBOARD. Make sure that the indication and warning signs are on the fresh water tank.
Page 36: Driver Seat
Technical Manual Driver seat 5.3.1 Removing of driver seat Picture 16: Driver seat Picture 17: Removing driver seat Remarks The driver seat (4131355) is constructed that you can move it around. We advise to place it on a stable position as on the seat cover, tank cover or the floor beside the machine.
Page 37: Mounting Of Driver Seat
Technical Manual Driver seat 5.3.2 Mounting of driver seat Picture 18: Mounting driver seat • Place the seat on a stable position. • Thread in the cable. • Connect the driver seat cable wires to the connection block. • Mount the suction plate according to chapter MOUNTING OF TANK COVER.
Page 38: Removing Of Driver Seat Cover
Technical Manual Driver seat 5.3.3 Removing of driver seat cover Picture 19: Driver seat cover Remarks The driver seat (4131355) is constructed that you can move it around. We advise to place it on a stable position as on the seat cover, tank cover or the floor beside the machine.
Page 39: Mounting Of Driver Seat Cover
Technical Manual Driver seat 5.3.4 Mounting of driver seat cover Picture 20: Mounting driver seat cover • Position the driver seat cover. Make sure you do not squeeze anything (e.g. cables) when positioning the driver seat cover. • Position the driver seat. •...
Page 40: Steering Unit
Technical Manual Steering unit 5.4.1 Removing of steering roller chain Picture 21: Steering roller chain • Remove the front cover according to chapter REMOVING OF FRONT COVER. • Loosen the 4 self-locking nuts (4031060) of the steering unit (4131239). • Untighten the 2 tension screws (4006520) counter clock wise to release tension of the steering roller chain (4131862).
Page 41: Mounting Of Steering Roller Chain
Technical Manual Steering unit 5.4.2 Mounting of steering roller chain Picture 22: Mounting steering roller chain • Position the steering roller chain onto the chain wheels. • Mount the chain joint. Remarks Mount the chain joint from the upper side, so that the clip is on the bottom side.
Page 42: Removing Of Front Wheel
Technical Manual Steering unit 5.4.3 Removing of front wheel Picture 23: Front wheel Position a piece of wood in front and behind of the traction wheel to ensure that the machine does not move. • Lift the front of the machine with a jack. Make sure you position the jack on the chassis or the steering unit and not on the bottom part (plastic).
Page 43: Mounting Of Front Wheel
Technical Manual Steering unit 5.4.4 Mounting of front wheel Picture 24: Mounting front wheel • Position the front wheel on the axle. • Mount and tighten the screw and the washer. 11. December 2015 Edition: V1.00/2015 5-20 Copyright © 2015, Diversey Care...
Page 44: Pedals
Technical Manual Pedals 5.5.1 Removing of pedal spring Picture 25: Pedal unit • Remove the 2 screws (4129073) of the foot cover (4131666). • Remove the foot cover. • Remove the 3 screws (4006430) of the pedal support (4131521). Picture 26: Removing pedal unit •...
Page 45: Mounting Of Pedal Spring
Technical Manual Pedals 5.5.2 Mounting of pedal spring Picture 27: Mounting pedal spring • Position the axle and mount the pedal torsion springs. • Position the pedal and fixate it with the axle. Remarks When pressing both axles (4131527 & 4131528) together, make sure that the pedal is nicely in the slot.
Page 46: Tool Lowering Unit
Technical Manual Tool lowering unit 5.6.1 Removing of tool lowering unit Picture 28: Tool lowering unit Picture 29: Tool lowering unit details • Remove the seat cover according to chapter REMOVING OF SEAT COVER. • Remove the front cover according to chapter REMOVING OF FRONT COVER.
Page 47 Technical Manual Remarks Further numbering refers to picture: Tool lowering unit fixation. Remove fixation screw (4006530) of the tool lowering unit. Loosen the 3 screws (4006530) of the tool lowering unit. Picture 30: Tool lowering unit fixation • Remove the tool lowering unit by pushing it to the back side. Be aware of the weight of the tool lowering unit.
Page 48: Mounting Of Tool Lowering Unit
Technical Manual Tool lowering unit 5.6.2 Mounting of tool lowering unit Picture 31: Tool lowering unit details • Thread in the cables of linear drive for the offset and brush motor through the whole in the chassis. • Position the tool lowering unit on to the support screws (No. 2 in picture Tool lowering unit fixation).
Page 49 Technical Manual Picture 33: Tool lowering unit metal rope • Position the brush drive into the offset position. • Line up the back side of the brush motor and the machine housing by adjusting the metal rope compl on both sides. Picture 34: Tool lowering unit motor position Do not tighten the metal rope compl too tight.
Page 50 Technical Manual In case it touches, the adjustment of the metal rope compl has to been verified. • Mount the seat cover according to chapter MOUNTING OF SEAT COVER. • Mount the front cover according to chapter MOUNTING OF FRONT COVER. 11.
Page 51: Removing Of Linear Drive For Offset
Technical Manual Tool lowering unit 5.6.3 Removing of linear drive for offset Picture 36: Linear drive for offset • Lower the brush drive for easier access. • Remove the seat cover according to chapter REMOVING OF SEAT COVER. • Disconnect the linear drive (4127185) for the offset at the electronics (4131532).
Page 52 Technical Manual • Remove the linear driver of the offset. • According to what you need to exchange, remove the existing parts from the linear drive of the offset and place it on the new one. 11. December 2015 Edition: V1.00/2015 5-29 Copyright ©...
Page 53: Mounting Of Linear Drive For Offset
Technical Manual Tool lowering unit 5.6.4 Mounting of linear drive for offset Picture 38: Mounting linear drive for offset • Mount the flange bolt and retaining washer to the linear drive for the offset. Remarks You need to mount the flange bolt in advance, as you cannot lift the linear drive for the offset over it.
Page 54: Removing Of Metal Rope Compl
Technical Manual Tool lowering unit 5.6.5 Removing of metal rope compl Picture 39: Metal rope compl • Remove the tool lowering unit according to chapter REMOVING OF TOOL LOWERING UNIT. • Remove the two endings of the metal rope compl (4131425) from the pulley (4131701).
Page 55: Mounting Of Metal Rope Compl
Technical Manual Tool lowering unit 5.6.6 Mounting of metal rope compl Picture 41: Mounting metal rope compl • Thread in the metal rope compl. • Insert the endings of the metal rope compl into the slots of both holders. • Position on the endings of the metal rope compl nuts for the adjustment.
Page 56: Removing Of Metal Rope
Technical Manual Tool lowering unit 5.6.7 Removing of metal rope Picture 42: Metal rope • Remove the tool lowering unit according to chapter REMOVING OF TOOL LOWERING UNIT. • Loosen the self-locking nut (4007340) of the clamping part (4131411) to release the tension of the metal rope (4131413). Remarks To fixate the pulley (4131700) you can put a tool through the prepared holes in the holder (4131403), the pulley (4131700) and the...
Page 57: Mounting Of Metal Rope
Technical Manual Tool lowering unit 5.6.8 Mounting of metal rope Picture 44: Mounting metal rope • Thread in the endings of the metal ropes into the pulley (4131701). • Thread in the endings of the metal ropes into the pulley (4131700) and clamping part.
Page 58: Removing Of Pressure Spring
Technical Manual Tool lowering unit 5.6.9 Removing of pressure spring Picture 45: Pressure spring • Lower the brush drive for easier access. • Loosen the screw (4028230) to release the tension of the pressure spring (4131649). Picture 46: Removing pressure spring •...
Page 59: 5.6.10 Mounting Of Pressure Spring
Technical Manual Tool lowering unit 5.6.10 Mounting of pressure spring Picture 47: Mounting pressure spring • Position pressure spring and flange bolt. • Mount screw and tighten until end of threading of the screw. Remarks No adjustment is necessary for the pressure spring. Make sure the screw is all the way in.
Page 60: 5.6.11 Removing Of Linear Drive
Technical Manual Tool lowering unit 5.6.11 Removing of linear drive Picture 48: Linear drive • Remove the seat cover according to chapter REMOVING OF SEAT COVER. • Disconnect the linear drive (4131605) for the tool lowering unit at the electronics (4131532). •...
Page 61 Technical Manual Be aware of the tension on the linear drive as the brush drive is hanging on it. • Remove one retaining washer (4058370) of the upper bolt (4131430). • Remove the bolt to one side. Be aware of the parts mounted on the bolt as they can fall down when removing the bolt.
Page 62: 5.6.12 Mounting Of Linear Drive
Technical Manual Tool lowering unit 5.6.12 Mounting of linear drive Picture 50: Mounting linear drive • Position the linear drive to mount the upper bolt. • Mount the upper bolt. Take care not to position the linear drive wrongly. Remarks Make sure that you position the 2 slide bearings (4126535) and the 2 distance bushes (4131407) at the correct position.
Page 63: Drive Unit
Technical Manual Drive unit 5.7.1 Removing of drive wheel Picture 52: Drive wheel Position a piece of wood in front and behind the traction wheel to ensure that the machine does not move. • Lift the side of the machine with a jack. Make sure you position the jack on the chassis (4131386) and not on the bottom part of the plastic platform (4131362).
Page 64: Mounting Of Drive Wheel
Technical Manual Drive unit 5.7.2 Mounting of drive wheel Picture 54: Mounting drive wheel • Position the drive wheel on the traction unit. If applicable, make sure you position the main wheel on the traction unit with the fitting side. •...
Page 65: Removing Of Encoder
Technical Manual Drive unit 5.7.3 Removing of encoder Picture 55: Encoder • Remove the drive wheel according to chapter REMOVING OF DRIVE WHEEL. • Remove the 3 screws (4070960) for the cover (4131525). • Remove the cover. Picture 56: Removing encoder •...
Page 66 Technical Manual Picture 57: Encoder magnet • Remove the 3 screws (4006410) for the housing (4131524). • Remove the housing. Remarks Only remove the housing (4131524) if necessary. 11. December 2015 Edition: V1.00/2015 5-43 Copyright © 2015, Diversey Care...
Page 67: Mounting Of Encoder
Technical Manual Drive unit 5.7.4 Mounting of encoder Picture 58: Encoder unit • Position the housing and mount the 3 screws (if you removed it). • Position the magnet compl and tighten the screw. The magnet is only glued onto the bushing. Take care when handling •...
Page 68 Technical Manual Picture 60: Encoder adjustment • Position the cover and mount the 3 screws. • Mount the drive wheel according to chapter MOUNTING OF DRIVE WHEEL. 11. December 2015 Edition: V1.00/2015 5-45 Copyright © 2015, Diversey Care...
Page 69: Removing Of Brake
template Drive unit 5.7.5 Removing of brake Picture 61: Brake • Remove the drive wheel according to chapter REMOVING OF DRIVE WHEEL. • Remove the encoder according to chapter REMOVING OF ENCODER. • Disconnect the connector of the brake. • Remove the 3 screws which fixate the brake to the traction unit (4131237).
Page 70: Mounting Of Brake
template Drive unit 5.7.6 Mounting of brake Picture 62: Brake • Position the brake and mount the 3 screws. Make sure that the brake is nicely in center with the axle. This needs to be considered for mounting the encoder. •...
Page 71: Removing Of Drive Unit
Technical Manual Drive unit 5.7.7 Removing of drive unit Picture 63: Drive unit • Position a piece of wood in front and behind the front steering wheel to ensure that the machine does not move. Remarks For easier access remove the squeegee. •...
Page 72 Technical Manual Picture 64: Removing drive unit • Push the drive unit to the front to slide it out of the chassis. Picture 65: Removing drive unit compl • Remove the drive unit. • According to what you need to exchange, remove the existing parts from the drive unit and place it on the new one.
Page 73: Mounting Of Drive Unit
Technical Manual Drive unit 5.7.8 Mounting of drive unit Picture 66: Drive unit compl • Position the drive unit and slide it into the chassis. • Position and mount the 4 hexagon screws for the drive unit to the chassis on the LH side. •...
Page 74: Squeegee
Technical Manual Squeegee 5.8.1 Removing of wire spring Picture 68: Squeegee Picture 69: Wire spring • Remove the 3 screws (4083310) of the holder (4131462). Picture 70: Removing wire spring • Remove the holder. • Remove the wire spring (4128166). 11.
Page 75: Mounting Of Wire Spring
Technical Manual Squeegee 5.8.2 Mounting of wire spring Picture 71: Wire spring unit • Mount the wire spring. • Mount the holder and position the 3 screws. Remarks Make sure that the lever (4131681), the lever (4131682) and the pressure spring (4131708) are correctly positioned before you mount the holder.
Page 76: Removing Of Pressure Spring
Technical Manual Squeegee 5.8.3 Removing of pressure spring Picture 73: Pressure spring • Remove the holder according to chapter REMOVING OF WIRE SPRING. • Remove the pressure spring (4131708). Picture 74: Removing pressure spring 11. December 2015 Edition: V1.00/2015 5-53 Copyright ©...
Page 77: Mounting Of Pressure Spring
Technical Manual Squeegee 5.8.4 Mounting of pressure spring Picture 75: Pressure spring unit • Place the pressure spring between the lever (4131681) and the lever (4131682). Remarks Make sure that the levers are correctly mounted as there is a LH and a RH one.
Page 78: Removing Of Front Blade
Technical Manual Squeegee 5.8.5 Removing of front blade Picture 77: Front blade • Remove the 2 star knobs (4129465). • Push/pull out the clamping part (4131465) of the squeegee body (4131464). Picture 78: Removing front blade • Remove the front blade (4131466) by tearing it off from the clamping part.
Page 79: Mounting Of Front Blade
Technical Manual Squeegee 5.8.6 Mounting of front blade Picture 79: Front blade unit • Place front blade nicely on the pins of the clamping part. Remarks Take notice of the middle sign on the blade. Picture 80: Mounting front blade •...
Page 80: Removing Of Back Blade
template Squeegee 5.8.7 Removing of back blade Picture 81: Back blade • Remove the 2 star knobs (4129465). • Push/pull out the clamping part (4131465) of the squeegee body (4131464). Picture 82: Removing back blade • Remove the back blade (4131467) by tearing it off from the clamping part.
Page 81: Mounting Of Back Blade
template Squeegee 5.8.8 Mounting of back blade Picture 83: Back blade unit • Place front blade nicely on the pins of the clamping part. Remarks Take notice of the middle sign on the blade. Picture 84: Mounting back blade • Insert all clamping part into the squeegee body.
Page 82: Lower Part
Technical Manual Lower part 5.9.1 Removing of pump Picture 85: Pump • Remove the 2 screws (4129073) of the foot cover (4131666). • Remove the foot cover. • Disconnect the pump wires at the connections. • Remove the hose (4122625) for the IntelliDose from the hosing compl.
Page 83: Mounting Of Pump
Technical Manual Lower part 5.9.2 Mounting of pump Picture 87: Pump unit • Position the pump into the pump holder. Ensure that the pump is built in according to the water flow. The arrow on the pump indicates the water flow direction. Picture 88: Mounting pump •...
Page 84: Removing Of Housing Compl
Technical Manual Lower part 5.9.3 Removing of housing compl Picture 89: Housing compl • Remove the whole pump holder (4131480) with the housing compl (4131757) according to chapter REMOVING OF PUMP. • Remove the hoses (4103370) for the pumps (4123169) from the housing compl.
Page 85: Mounting Of Housing Compl
Technical Manual Lower part 5.9.4 Mounting of housing compl Picture 91: Housing compl unit • Position the housing compl. • Mount the hose for the magnetic valve to the housing compl. Picture 92: Mounting housing compl • Mount the hoses for the pumps to the housing compl. •...
Page 86: Removing Of Magnetic Valve
Technical Manual Lower part 5.9.5 Removing of magnetic valve Picture 93: Magnetic valve • Remove the filter compl (4130411) of the magnetic valve (4126924). Ensure that no water is in the fresh water system before you disconnect the hoses or remove the filter set. •...
Page 87: Mounting Of Magnetic Valve
Technical Manual Lower part 5.9.6 Mounting of magnetic valve Picture 95: Magnetic valve unit • Position the magnetic valve. • Connect the wires for the coil. • Mount the hoses to the magnetic valve and mount the hose clamps. Picture 96: Mounting magnetic valve •...
Page 88: Removing Of Front Cover
Technical Manual Lower part 5.9.7 Removing of front cover Picture 97: Front cover • Remove the 2 screws (4129073) of the foot cover (4131666). • Remove the foot cover. • Remove the magnetic valve according to chapter REMOVING OF MAGNETIC VALVE. •...
Page 89 Technical Manual Picture 99: Removing front cover front screws • Pull the front cover (4131665) to the front side until it is not guided by the chassis (4131386) on the bottom. • Enlarged the opening of the front cover (pull on both flanks) and pull it to the front side out.
Page 90: Mounting Of Front Cover
Technical Manual Lower part 5.9.8 Mounting of front cover Picture 100: Front cover unit • Position the front cover onto the chassis. Remarks It takes some force to get it on to the front. You can push it side by side in.
Page 91 Technical Manual MAGNETIC VALVE. • Place the foot cover and mount the 2 screws. Adjustment The 2 screws (4109990) on the left and the right flank of the front cover are for adjustment to align the front cover and the platform (4131362).
Page 92: Brush Drive
Technical Manual 5.10 Brush drive 5.10.1 Removing of brush drive Picture 103: Brush drive • Remove the tools and the squeegee. • Lower the brush drive by pressing the brush button on the dashboard. • As soon as the brush unit is touching the floor press the stop actuator (4127060).
Page 93 Technical Manual • Disconnect the wires for the brush motor (4131254) which are coming from the brush motor itself at the connection block (4130408). • Remove the screw (4006420) for the connection block holder (4131787). • Remove the connection block holder. Picture 105: Removing brush drive connection block Remarks The wires from the electronics (4131532) to the connection block...
Page 94: 5.10.2 Mounting Of Brush Drive
Technical Manual 5.10 Brush drive 5.10.2 Mounting of brush drive Picture 107: Brush drive unit • Position the brush drive. • Mount the 3 fixation screws to fixate the brush drive with the disc of the lever offset. Remarks The mark on the disc points to the back side of the machine for correct fixation of the brush drive.
Page 95 Technical Manual The hose for the LH cleaning tool is the longer one. • Position the connection block holder and mount the screw. Make sure that you place the connection block holder nicely into the slots. Picture 109: Mounting brush drive connection block •...
Page 96: Removing Of Brush Belt
Technical Manual 5.10 Brush drive 5.10.3 Removing of brush belt Picture 110: Brush belt • Remove brush drive according to chapter REMOVING OF BRUSH DRIVE. • Remove the 2 tension springs (4127881) of the decoupling plate (4131390) and the decoupling plate (4131392). •...
Page 97 Technical Manual Picture 112: Brush belt tension lever • Turn the tension screw completely out to release the tension of the brush belt. • Remove the pressure spring (4130258) and the flange bolt (4130242) to move the tension lever to the end stop. •...
Page 98: 5.10.4 Mounting Of Brush Belt
Technical Manual 5.10 Brush drive 5.10.4 Mounting of brush belt Picture 113: Brush belt unit • Position the brush belt carefully. • Position the pressure spring and the flange bolt onto the tension lever. • Turn the tension screw to tension the brush belt. Picture 114: Brush belt adjustment Adjustment Position the tension lever as a pre adjustment to the value x=42mm...
Page 99 Technical Manual • Position the brush cover onto the brush drive. • Position and tighten the 6 screws of the brush cover. Remarks Ensure that the brush belt does not touch the cover. • Position the whole decoupling assembly. • Position and tighten the 2 screws for the decoupling holder.
Page 100: 5.10.5 Removing Of Flat Belt Pulley
Technical Manual 5.10 Brush drive 5.10.5 Removing of flat belt pulley Picture 116: Flat belt pulley • Remove the brush drive according to chapter REMOVING OF BRUSH DRIVE. • Remove brush belt according to chapter REMOVING OF BRUSH BELT. • Remove the brush coupling (4122648) carefully with a screw driver.
Page 101: 5.10.6 Mounting Of Flat Belt Pulley
Technical Manual 5.10 Brush drive 5.10.6 Mounting of flat belt pulley Picture 118: Flat belt pulley unit • Mount the flat belt pulley onto the support. Service Apply gear/bearing lubricant (4039680) on the inside of the bearings of the flat belt pulley (4122763), the support (4109900) and the gasket (4123215).
Page 102 Technical Manual Remarks If you have to remove the complete flat belt pulley and support together, then you can remove the 3 screws (4065050) with an Allen key by positioning the slot of the flat belt pulley (4122763) right over the screws.
Page 103: 5.10.7 Removing Of Brush Motor
Technical Manual 5.10 Brush drive 5.10.7 Removing of brush motor Picture 120: Brush motor • Remove the brush drive according to chapter REMOVING OF BRUSH DRIVE. • Remove brush belt according to chapter REMOVING OF BRUSH BELT. • Turn the brush motor pulley (4131460) and fixate it with a screw driver or similar.
Page 105: 5.10.8 Mounting Of Brush Motor
Technical Manual 5.10 Brush drive 5.10.8 Mounting of brush motor Picture 123: Brush motor unit • Position the brush motor. • Mount the 4 screws for the brush motor with a 10mm fork wrench. • Position the brush motor pulley. Picture 124: Mounting brush motor •...
Page 107: System Architecture
Technical Manual System architecture 6.1.1 General • The firmware is memorised only on the electronics. • The dashboard visualises the states of the machine. It also functions as a connection between the electronics and the devices (e.g. hall sensor, key switch and foil keyboard). •...
Page 108: Start Up/Self Holding
Technical Manual 6.1.2 Start up/Self holding The TASKI swingo 2100µicro has an emergency loop. This includes a separate relay (4127063), which switches the complete power of the machine. In an emergency situa- tion you shut down the machine by pressing the stop actuator (4127060). The machine is switched ON by turning the key (4130800) to the „Start“...
Page 109: Emergency Loop
Technical Manual 6.1.3 Emergency loop The machine has a separate emergency loop, which contains following elements: • Stop actuator. • Charger (internal switch) OR battery connector switch (4131559). • Start up/Self holding. The emergency loop controls the main relay (4127063). Only when the complete emer- gency loop is closed, the main relay is active and the power supply is ensured.
Page 110: Dashboard
Technical Manual Dashboard 6.2.1 Removing of dashboard Picture 4: Dashboard • Remove the 6 screws (4127073) of the dashboard (4132163). Picture 5: Removing dashboard • Remove the dashboard from the fresh water tank (4131360). Be cautious when removing the dashboard as you can damage the wires or the ribbon cables of the dashboard.
Page 111: Mounting Of Dashboard
Technical Manual Dashboard 6.2.2 Mounting of dashboard Picture 6: Dashboard • Position the dashboard. • Connect all electrical connections to the dashboard. • Position the dashboard onto the fresh water tank. Be cautious when mounting the dashboard as you can damage the wires or the ribbon cables of the dashboard.
Page 112: Connections
Technical Manual Dashboard 6.2.3 Connections Picture 7: Dashboard connections Picture 8: Dashboard key switch Please find description of the connections on the following table. The connections are marked in the upper pictures (Picture: Dashboard connections and Dashboard key switch) with numbers and the pin 1 of the connections is marked with a red dot. 11.
Page 113 06.14.42 dashboard - connections - 2100µicro_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Key switch Plus (+) 24VDC from key switch Key switch Not connected Charger communication Information charge - yellow Charger communication Information charged - green Charger communication Information charge failed - red Charger communication Immobilise OUT (Emergency loop)
Page 114 06.14.42 dashboard - connections - 2100µicro_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] TASKI Bus CAN_L TASKI Bus Plus (+) 24VDC TASKI Bus Membrane keypad right LED_Charge Membrane keypad right LED_Charged Membrane keypad right LED_Charge_Fail Membrane keypad right LED_K Membrane keypad right Not connected Membrane keypad right...
Page 115 06.14.42 dashboard - connections - 2100µicro_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Membrane keypad right TASTER IN 3 Membrane keypad right TASTER IN 0 Membrane keypad right TASTER IN 0 Membrane keypad right SCAN OUT 4 Membrane keypad right Not connected Membrane keypad right Not connected...
Page 116 06.14.42 dashboard - connections - 2100µicro_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Membrane keypad left TASTER IN 0 Membrane keypad left TASTER IN 1 Membrane keypad left TASTER IN 2 Membrane keypad left TASTER IN 3 Membrane keypad left TASTER IN 0 Membrane keypad left TASTER IN 1...
Page 117: Electronics
Technical Manual Electronics 6.3.1 Removing of electronics Picture 9: Electronics • Remove the seat cover according to chapter REMOVING OF DRIVER SEAT COVER (refer to “Mechanical” section). • Disconnect the wires and the connectors from the electronics (4131532). • Loosen the 4 screws (4122523) to remove the electronics from the electrical support (4131385).
Page 118: Mounting Of Electronics
Technical Manual Electronics 6.3.2 Mounting of electronics Picture 11: Electronics unit • Position the electronics onto the electrical support. • Position and tighten the 4 screws. • Connect the wires and the connections to the electronics. Tighten the connectors with the correct torque. Refer to adjustment. •...
Page 119: Connections
Technical Manual Electronics 6.3.3 Connections Picture 12: Electronics connections Please find description of the connections on the following table. The connections are marked in the upper picture (Picture: Electronics connections) with numbers and the pin 1 of the connections is marked with a red dot. 11.
Page 120 06.18.29 electronics - connections - 2100µicro_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Battery - GND Battery - 24V Plus (+) 24VDC Drive (Motor) Plus (+) Drive (Motor) Minus (-) Brush 1 (Motor) Plus (+) Brush 1 (Motor) Minus (-) Brush 2 (Motor) Plus (+), (TASKI swingo 4000/5000) Brush 2 (Motor)
Page 121 06.18.29 electronics - connections - 2100µicro_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Squeegee lift (Squeegee lowering motor) S_ABS (+), (Offset TASKI swingo 2100µicro) Squeegee lift (Squeegee lowering motor) S_ABS (-), (Offset TASKI swingo 2100µicro) Reserve Not connected Reserve Not connected Drain pump SWP (+), (TASKI swingo 4000/5000)
Page 122 06.18.29 electronics - connections - 2100µicro_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Actors (Magnetic valve) DV (-) Actors (Brake) FSB (-) Relay (Main relay) MainRel (+) Relay (Seat switch) Seat (+) Relay (Drive relay) DriveRel (+) Relay (Main relay) MainRel (-) Relay (Seat switch) Seat (-)
Page 123 06.18.29 electronics - connections - 2100µicro_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Brush pres. (Signal brush lowering drive) Not connected Brush pres. (Signal brush lowering drive) Not connected Brush pres. (Signal brush lowering drive) Ausgang (Signal) Brush pres. (Signal brush lowering drive) Not connected Steering (Hall sensor steering angle) Plus (+) 5VDC...
Page 124 06.18.29 electronics - connections - 2100µicro_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Control unit Coding 4 Control unit Not connected Charger Charger Plus (+) 12VDC Charger Not connected Charger Battery detection Charger Battery charge detection Charger I2C: SCL Charger I2C: SDA Charger...
Page 125 06.18.29 electronics - connections - 2100µicro_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Fresh water (Sensor) GND, (TASKI swingo 4000/5000) Fresh water (Sensor) SWS_IN (Signal), (TASKI swingo 4000/5000) Encoder Plus (+) 12VDC Encoder Encoder Encoder Encoder Shield TASKI Bus CAN_H TASKI Bus CAN_L...
Page 126: Charger
Technical Manual Charger 6.4.1 Removing of charger Picture 13: Charger • Remove the seat cover according to chapter REMOVING OF DRIVER SEAT COVER (refer to “Mechanical” section). • Disconnect the plug to the battery connector (4043320). • Disconnect the plug to the main cord, fixated on the charger holder (4131448).
Page 127: Mounting Of Charger
Technical Manual Charger 6.4.2 Mounting of charger Picture 15: Charger unit • Position the charger onto the charger holder. • Position the 2 washers and self-locking nuts and tighten them. Picture 16: Mounting charger • Slide the charger holder with the charger onto the electrical support.
Page 128: Connections
Technical Manual Charger 6.4.3 Connections Picture 17: Charger connections Please find description of the connections on the following table. The connections are marked in the upper picture (Picture: Charger connections) with numbers and the pin 1 of the connections is marked with a red dot. 11.
Page 129 06.20.27 charger - connections - 2100µicro_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Battery supply Battery - (Minus, black wiring) Battery supply Battery + (Plus, red wiring) Main power Main power Main power Main power Communication to electronics Communication to electronics Plus (+) 12VDC from electronics Communication to electronics Not connected...
Page 130: Hall Sensor
Technical Manual Hall sensor 6.5.1 Description The Hall effect refers to the potential difference (Hall voltage) on opposite sides of a thin sheet of conducting or semiconductor material in the form of a 'Hall bar' (or a van der Pauw element) through which an electric current is flowing, created by a magnetic field applied perpendicular to the Hall element.
Page 131: Removing Of Hall Sensor Steering Angle
Technical Manual Hall sensor 6.5.2 Removing of hall sensor steering angle Picture 19: Hall sensor steering angle • Remove the seat cover according to chapter REMOVING OF DRIVER SEAT COVER (refer to “Mechanical” section). • Remove the fresh water tank according to chapter REMOVING OF FRESH WATER TANK (refer to „Mechanical”...
Page 132: Mounting Of Hall Sensor Steering Angle
Technical Manual Hall sensor 6.5.3 Mounting of hall sensor steering angle Picture 21: Hall sensor steering angle unit • Position the hall sensor steering angle onto the hall sensor holder. • Mount the 2 screws for the hall sensor steering angle. Ensure that you mount the correct hall sensor for the steering angle.
Page 133 Technical Manual Remarks If in any case the hall sensor steering angle would not work correctly the machine would still run, but only in a defined slower speed. For error codes, please refer to the Service Tool Manual. 11. December 2015 Edition: V1.00/2015 6-27 Copyright ©...
Page 134: Removing Of Hall Sensor Throttle
Technical Manual Hall sensor 6.5.4 Removing of hall sensor throttle Picture 23: Hall sensor throttle • Remove the seat cover according to chapter REMOVING OF DRIVER SEAT COVER (refer to “Mechanical” section). • Remove the throttle according to chapter REMOVING OF PEDAL SPRING (refer to “Mechanical”...
Page 135: Mounting Of Hall Sensor Throttle
Technical Manual Hall sensor 6.5.5 Mounting of hall sensor throttle Picture 25: Hall sensor throttle unit • Position the hall sensor throttle. • Mount the 2 screws with the 2 washers. Ensure that you mount the correct hall sensor for the throttle. •...
Page 136: Main Relay
Technical Manual Main relay 6.6.1 Removing of main relay Picture 26: Main relay • Remove the seat cover according to chapter REMOVING OF DRIVER SEAT COVER (refer to “Mechanical” section). • Disconnect the wires and the plugs. Make sure that you disconnect the batteries before disconnecting. •...
Page 137: Mounting Of Main Relay
Technical Manual Main relay 6.6.2 Mounting of main relay Picture 28: Main relay unit • Position the main relay. Picture 29: Mounting main relay • Position the 2 screws. • Mount the 2 self-locking nuts and tighten them. • Connect the wires and the plugs. •...
Page 138: Drive Relay
Technical Manual Drive relay 6.7.1 Removing of drive relay Picture 30: Drive relay • Remove the seat cover according to chapter REMOVING OF DRIVER SEAT COVER (refer to “Mechanical” section). • Disconnect the wires and the plugs. • Remove the 2 screws (4006430) and the 2 washers (4019790) from the electrical support (4131385).
Page 139: Mounting Of Drive Relay
Technical Manual Drive relay 6.7.2 Mounting of drive relay Picture 32: Drive relay unit • Position the drive relay. Picture 33: Mounting drive relay • Mount the 2 screws with the 2 washers. • Connect the wires and the plugs. •...
Page 140: Schematics
Technical Manual Schematics 6.8.1 Battery connection Picture 34: Battery connection 6V Picture 35: Battery connection 12V 11. December 2015 Edition: V1.00/2015 6-34 Copyright © 2015, Diversey Care...
Page 143: Available Gts Newsletter/Instructions
08.1 swingo 2100µicro - additional information_V1.00.fm Technical Manual Additional information Available GTS Newsletter/Instructions To find the up to date available GTS Newsletters and instructions refer to TASKI spares. Newsletter Date of issue Machine Subassembly Topic/Modification Serial num- 2015/33 03.12.2015 TASKI swingo 2100µicro Charger Charger 24V/25A 220-240/50- 1211...
Page 145 09.1 swingo 2100µicro - revision_V1.00.fm Technical Manual Revision Date Chapter Content Description Revision 06.11.2015 Created new document V1.00 Table 1: Revision 11. December 2015 Edition: V1.00/2015 Copyright © 2015, Diversey Care...
Page 147 Technical Manual Glossar Encoder 5-42, 5-44 ESD 2-1 Accessories 4-8 Accessories & Additional parts 4-8 Additional 4-7 Additional information 7-1 Flat belt pulley 5-77, 5-78 Additional parts 4-8 Foreword 1-1 Fresh water tank 5-9, 5-11 Front blade 5-55, 5-56 Front cover 5-65, 5-67 Back blade 5-57, 5-58 Front wheel 5-19, 5-20 Batteries 3-1...
Page 148 Technical Manual Pedal spring 5-21, 5-22 Pedals 5-21, 5-22 Tank 5-6, 5-8, 5-9, 5-11 Pressure spring 5-35, 5-36, 5-53, 5- Tank cover 5-4, 5-5 Target 1-1 Pump 5-59, 5-60 Technical data 4-1, 4-2 Technical information 4-2 Technical Manual 1-1 Technical Training 1-1 Recovery water tank 5-6, 5-8 Tool lowering unit 5-23, 5-25, 5-28, Required material 3-2...

Sealed Air TASKI swingo 2100 micro Technical Manual

1 Forward

2 Elementary

3 General

4 Technical

5 Mechanical

6 Electrical

7 Additional Information

8 Revision

9 Appendix

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Sealed Air TASKI swingo 2100 micro

Summary of Contents for Sealed Air TASKI swingo 2100 micro

Table of Contents