Sealed Air TASKI swingo XP-M Technical Manual

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Edition: V1.00/2014

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Page 1 Technical Manual Edition: V1.00/2014...
Page 2: Table Of Contents
Technical Manual Index Forward Target Technical Training Technical Manual Summary Elementary Health & Safety General General information 3.1.1 Part reference 3.1.2 Consumable supplies 3.1.3 Direction description 3.1.4 Power source Required material 3.2.1 Tools 3.2.2 Material Technical data Machine range Technical information 4.2.1 Machine profile 4.2.2...
Page 3 Technical Manual 5.2.2 Mounting of vacuum motor 5.2.3 Removing of tank cover 5.2.4 Mounting of tank cover 5.2.5 Removing of hose 5.2.6 Mounting of hose Tank 5.3.1 Removing of waste water sensor 5.3.2 Mounting of waste water sensor 5.3.3 Removing of tank set 5.3.4 Mounting of tank set Base...
Page 4 Technical Manual 5.9.17 Removing of intermediate pulley XP-R 5.9.18 Mounting of intermediate pulley XP-R Electrical System architecture 6.1.1 General Dashboard 6.2.1 Removing of dashboard 6.2.2 Mounting of dashboard 6.2.3 Main functions 6.2.4 Dashboard connections Dashboard service menu 6.3.1 Reset service hour counter Power electronics 6.4.1 Removing of power electronics...
Page 6: Target
Technical Manual Foreword Target To serve our customers faster and more efficient it is important to achieve a general standard of technical know how with our partners in the market. Therefore we developed a Technical Training concept which is based on e-spares. The concept consists of a Technical Manual and a Technical Training.
Page 7: Summary
Technical Manual essential for the daily business. The Technical Manual can be downloaded from e- spares/documents. Summary We are convinced that the Technical Manual concept together with the Technical Training are powerful tools, which will help our service organisations to achieve a higher level of quality in repairs and customer satisfaction.
Page 9: Health & Safety
Technical Manual Elementary Health & Safety Scrubber dryers may be powered by mains electricity or batteries. There are risks asso- ciated with both, which call for proper precautions, such as the provision of good venti- lation and the elimination of risk of ignition. All work, carried out on such machines, should only be performed by trained personnel in accordance with local regulations.
Page 10 Technical Manual grees, that can be most damaging to electronical devices. Static electricity, is a natural phenomenon and consequently electrostatic discharge is the primary cause of countless problems affecting industry, business and personal life. These problems can be as simple as the shock resulting from walking across a carpet; as costly as the destruction of sensitive electronic components.
Page 12: General Information
Technical Manual General General information 3.1.1 Part reference Explicitly mentioned parts are defined by references corresponding to the e-spares spare parts list. E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub assembly 2, position 118. 3.1.2 Consumable supplies If you have to remove cable ties then position the new ones at the original place.
Page 13: Required Material
Technical Manual Required material 3.2.1 Tools • A standard range of tools is required e.g. • Fork spanners. • Allen keys. • Torx keys. 3.2.2 Material • No special tools are required. The above listings are only a recommendation for the technical training.
Page 15: Technical Data
Technical Manual Technical data Machine range Description Version Series 7522819 TASKI swingo XP-M 7523098 TASKI swingo XP-M Seafreight 7523359 TASKI swingo XP-M BMS EURO 7523361 TASKI swingo XP-M BMS SEV 7522818 TASKI swingo XP-R 7523097 TASKI swingo XP-R Seafreight 7523356...
Page 16: Technical Information
Technical Manual Technical information 4.2.1 Machine profile Pos. Unit Value Theoretical performance (m²/h) 4500 Working width (mm) Squeegee width (mm) Tank size (bag system) Table 2: Machine profile 4.2.2 Technical data Pos. Unit Value XP-R Value XP-M Noise level (dB(A)) Vibration (m/s2) <...
Page 17: Machine Speed
Technical Manual 4.2.3 Machine speed Pos. Unit Value XP-R Value XP-M Transportation speed (km/h) Cleaning speed (km/h) Reverse speed (km/h) Ramp max. Table 4: Machine speed 4.2.4 Dimensions and weights Pos. Unit Value XP-R Value XP-M Dimensions L/W/H (mm) 1310/950/1300 Door pass through with (without) squeegee (mm) 950 (800)
Page 18: Battery
Technical Manual Picture 1: Dimensions 4.2.5 Battery 4.2.5.1 Battery compartment Pos. Unit Value XP-R Value XP-M Battery compartment L/W/H (mm) 530 x 190 x 275 Table 6: Battery compartment 28. November 2014 Edition: V1.00/2014 Copyright © 2014, Diversey Care...
Page 19: Battery Specifications
Technical Manual Picture 2: Battery compartment 4.2.5.2 Battery specifications Please use batteries from Exide/Sonnenschein, as this is our preferred partner. BMS machines are set to a defined charging curve. Please use only those type of batteries. For the correct connection of the batteries, pay attention to the voltage of each battery and the correct connection.
Page 20: Charger
Technical Manual 4.2.6 Charger Pos. Unit Value XP-R Value XP-M Primary 230 - 240 Primary (Hz) 50 - 60 Secondary Secondary Protection class (BMS model) Approval CE/CB Cable length/BMS cable Table 8: Charger 4.2.7 Brush system Pos. Unit Value XP-R Value XP-M Brush system (mm)
Page 21: Suction Power
Technical Manual 4.2.8 Suction power Pos. Unit Value XP-R Value XP-M Vacuum motor Max. air flow (l/s) Max. vacuum (mbar) Max. vacuum (kPa) Table 10: Suction power 4.2.9 Additional Pos. Unit Value XP-R Value XP-M Dosing of cleaning solution IntelliFlow Spot cleaning default timer 90 sec.
Page 22: Additional Parts
Technical Manual Article Machine 7514729 TASKI S-Pad 450 mm blue (pack of 10) XP-M 7514730 TASKI S-Pad 450 mm brown (pack of 10) XP-M 7514731 TASKI S-Pad 450 mm black (pack of 10) XP-M 7515372 TASKI contour diamond S-Pad 450 mm XP-M 7522220 Pad drive harpoon grip 38 cm...
Page 24: Control Group
Technical Manual Control group 5.1.1 Removing of cover Picture 1: Cover • Loosen the two screws (01/102) for the cover (01/103). • Position the cover beside the guidance. Make sure that the cables do not get damaged. 28. November 2014 Edition: V1.00/2014 Copyright ©...
Page 25: Mounting Of Cover
Technical Manual Control group 5.1.2 Mounting of cover Picture 2: Cover • Put the cover back onto the two screws and tighten them. Picture 3: Front screw position Make sure that you hook the front screw (01/112) of the cover (01/ 103) into the slot of the handle bar (01/109).
Page 26: Removing Of Electronics Hall Sensor Set
Technical Manual Control group 5.1.3 Removing of electronics hall sensor set Picture 4: Electronics hall sensor set • Remove the cover according to the chapter REMOVING OF COVER. • Remove the dashboard according to the chapter REMOVING OF DASHBOARD (refer to „Electrical“ section). •...
Page 27: Mounting Of Electronics Hall Sensor Set
Technical Manual Control group 5.1.4 Mounting of electronics hall sensor set Picture 6: Electronics hall sensor set • Thread in the ribbon cable through the tank cover (02/102) and connect the plugs. • Mount the handle bar and torsion spring onto the support. •...
Page 28: Removing Of Driving Speed Lever
Technical Manual Control group 5.1.5 Removing of driving speed lever Picture 7: Driving speed levers • Remove the cover according to chapter REMOVING OF COVER. • Remove the screw (01/115) together with the magnetic holder (01/116). • Carefully remove the handle bar (01/109). •...
Page 29: Mounting Of Driving Speed Lever
Technical Manual Control group 5.1.6 Mounting of driving speed lever Picture 8: Driving speed levers • Mount the driving speed levers onto the handle. Ensure that the magnet is positioned into the LH lever before assembling. The magnet is marked with a red dot. The red dot has to be positioned in driving direction.
Page 30: Upper Part
Technical Manual Upper part 5.2.1 Removing of vacuum motor Picture 9: Vacuum motor • Open tank cover (02/102). • Remove the six screws (02/108) for the cover plate (02/107). • Remove the cover plate. • Disconnect the vacuum motor cable from the connection block (02/112).
Page 31: Mounting Of Vacuum Motor
Technical Manual Upper part 5.2.2 Mounting of vacuum motor Picture 11: Vacuum motor • Mount the vacuum motor. Service Apply silicone paste onto the sealing ring (02/111). • Connect wires to the connection block. • Mount the cover plate. Ensure that the cover gasket (02/106) is in good condition. •...
Page 32: Removing Of Tank Cover
Technical Manual Upper part 5.2.3 Removing of tank cover Picture 12: Tank cover If the hose (02/101) has to be removed, it has to be done from the inside of the tank cover (Refer to the following picture). Picture 13: Tank cover hose •...
Page 33 Technical Manual Remarks For the dashboard connections refer to the chapter DASHBOARD CONNECTIONS in the „Electrical“ section. • Open tank cover (02/102). • Remove the vacuum motor according to the chapter REMOVING OF VACUUM MOTOR. • Disconnect wires from the electronics on the connection block (02/112).
Page 34: Mounting Of Tank Cover
Technical Manual Upper part 5.2.4 Mounting of tank cover Picture 14: Tank cover Assemble the tank cover locking bow (02/118) at the end of this sequence. • Position the tank cover correctly on the tank. Make sure that the sealings are nicely positioned. •...
Page 35 Technical Manual Make sure that the tank cover is positioned in the centre of the tank. • Open tank cover. • Mount the hose onto the tank cover. • Thread in the cables to the control group. Protect the communication cable connector with tape to prevent damages.
Page 36: Removing Of Hose
Technical Manual Upper part 5.2.5 Removing of hose Picture 16: Cable hose If the hose (02/101) has to be removed, it has to be done from the inside of the tank cover. • Remove dashboard according to the chapter REMOVING OF DASHBOARD (refer to „Electrical“...
Page 37: Mounting Of Hose
Technical Manual Upper part 5.2.6 Mounting of hose Picture 17: Cable hose • Mount the cable hose into the tank cover. • Thread in the cables. • Mount the cable hose into the tank set. • Connect the vacuum motor cable from the electronics onto the connection block.
Page 38: Tank
Technical Manual Tank 5.3.1 Removing of waste water sensor Picture 18: Waste water sensor • Open tank cover (02/102). • Disconnect the wire (13/107) of the waste water detector sensor at the power electronic (04/108). • Remove the two sensor bolts (03/131). •...
Page 39: Mounting Of Waste Water Sensor
Technical Manual Tank 5.3.2 Mounting of waste water sensor Picture 19: Waste water sensor Start to install the waste water sensor from position of the sensor inside the tank, down to the power electronics. • Thread in the wires (13/107) from the sensor down to the power electronics.
Page 40: Removing Of Tank Set
Technical Manual Tank 5.3.3 Removing of tank set Picture 20: Tank set • Remove the power electronics according to the chapter REMOVING OF POWER ELECTRONICS. • Remove the waste water sensor according to the chapter REMOVING OF WASTE WATER SENSOR. •...
Page 41: Mounting Of Tank Set
Technical Manual Tank 5.3.4 Mounting of tank set Picture 21: Tank set • Position the tank on the chassis. • Mount the two flange bolts. • Mount the 4 fixation screws for the flange bolt. • Mount the fresh water hose onto the tank. •...
Page 42: Base
Technical Manual Base 5.4.1 Removing of castor wheel Picture 22: Castor wheel • Lay the machine on the LH side or use a jack to lift it. • Remove the four screws (04/141) with the washers (04/140). • Remove the complete castor wheel (04/117). Remarks The castor wheel complete is only as a set available.
Page 43: Mounting Of Castor Wheel
Technical Manual Base 5.4.2 Mounting of castor wheel Picture 23: Castor wheel • Assemble castor wheel. • Mount the 4 fixation screws together with the washers. • Lift up the machine or lower the jack. Service Lubricate the castor wheel bearing with ball bearing grease (04/164). Fix the screws (04/141) of the castor wheel with adhesive locking (04/ 165).
Page 44: Removing Of Drive Gear
Technical Manual Base 5.4.3 Removing of drive gear Picture 24: Traction unit • Lay the machine on the LH side or use a jack to lift it. • Disconnect the drive gear and break plug according to the chapter REMOVING OF POWER ELECTRONICS (refer to „Electrical“ section).
Page 45: Mounting Of Drive Gear
Technical Manual Base 5.4.4 Mounting of drive gear Picture 25: Traction unit • Position the drive gear. • Mount the four screws for drive gear. • Thread in the cable. • Mount the cable ties on to the cables of the drive gear and breaks.
Page 46: Removing Of Step Board
Technical Manual Base 5.4.5 Removing of step board Picture 26: Step board Picture 27: Step board fixation • Remove the two step board fixation screws (04/170) and the two nuts (04/169) together with the washers (04/168). • Remove step board (04/145). 28.
Page 47: Mounting Of Step Board
Technical Manual Base 5.4.6 Mounting of step board Picture 28: Step board Loosen the two screws (04/161) for the plate (04/166) and push the limit switch (04/163) down, not to damage the limit switch when mounting the step board. • Mount step board.
Page 48: Fresh Water Circle
Technical Manual Fresh water circle 5.5.1 Removing of pumps Picture 30: Pump • Open tank set (03/104) by releasing the screw (12/119). • Remove the hose clamps (05/111) on both sides of pump (05/ 119). • Remove the hoses (05/113, XP-M:05/121&122, XP-R:11/149). •...
Page 49: Mounting Of Pumps
Technical Manual Fresh water circle 5.5.2 Mounting of pumps Picture 32: Pump • Mount the two rubber bushes onto the pump. • Mount the pump. Picture 33: Pump detail Ensure that the pump is build in according to the water flow. The arrow on the pump indicates the water flow direction.
Page 50: Removing Of Magnetic Valve
Technical Manual Fresh water circle 5.5.3 Removing of magnetic valve Picture 34: Magnetic valve • Open tank set (03/104) by releasing the screw (12/119). • Remove the hose clamp (05/111) and hose (05/107) from the angle nipple (05/114). • Remove the hose clamps (05/111) and hose (05/113) on both sides of the T-pipe connection (05/118).
Page 51: Mounting Of Magnetic Valve
Technical Manual Fresh water circle 5.5.4 Mounting of magnetic valve Picture 36: Magnetic valve fixation • Take the magnetic valve and make sure that the two connectors (05/118) and (05/114) are mounted. • Position the magnetic valve. • Mount the two screws onto the magnetic valve. •...
Page 52: Squeegee Lowering Mechanism
Technical Manual Squeegee lowering mechanism 5.6.1 Removing of squeegee linear drive Picture 37: Squeegee lifting motor Remarks Remove the squeegee from the machine. This will release the tension on the squeegee swinging arm (06/126). • Remove the brush unit linear drive according to the chapter REMOVING OF BRUSH UNIT LINEAR DRIVE.
Page 53: Mounting Of Squeegee Linear Drive
Technical Manual Squeegee lowering mechanism 5.6.2 Mounting of squeegee linear drive Picture 39: Squeegee lifting motor • Position the linear drive onto the holder and mount the bolt and circlip. • Position the squeegee linear drive together with the linear drive holder.
Page 54: Removing Of Swinging Arm
Technical Manual Squeegee lowering mechanism 5.6.3 Removing of swinging arm Picture 41: Swinging arm • Remove the squeegee from the swinging arm. • Remove the brush unit according to the chapter REMOVING OF COMPLETE BRUSH UNIT. • Remove the brush unit linear drive according to the chapter REMOVING OF BRUSH UNIT LINEAR DRIVE.
Page 55 Technical Manual Picture 42: Flat spring screws • Remove the flat spring (06/104). • Remove the swinging arm (06/126) by weaving it out. • According to what you need to exchange, remove the existing parts from the swinging arm and place it on the new one. Service If you replace the handle ball (06/127) or the two plates (06/128), fix the screws (06/101) and (06/139) with adhesive locking (06/162).
Page 56: Mounting Of Swinging Arm
Technical Manual Squeegee lowering mechanism 5.6.4 Mounting of swinging arm Picture 44: Swinging arm detail • Mount the swinging arm. Service Lubricate the handle ball (06/127) and ball socket (06/129) with wear resistance spray (06/163). Picture 45: Handle ball 28. November 2014 Edition: V1.00/2014 5-33 Copyright ©...
Page 57 Technical Manual Picture 46: Flat spring position • Mount the flat spring. Take care that you position the flat spring correctly, so that the small hole is on the bottom side. Refer to the upper picture. • Tighten the 4 screws. Take care that you tighten both screws on one side at the same time.
Page 58: Squeegee 1650/Xp/Xp-M/Xp-R
Technical Manual Squeegee 1650/XP/XP-M/XP-R 5.7.1 Removing of wire spring Picture 47: Squeegee without flat spring • Remove the self threading screw (1650:03/115, XP:06/115, XP- M/R:07/115). • According to which type of squeegee you have you need to remove: • the washer (1650:03/118) •...
Page 59: Mounting Of Wire Spring
Technical Manual Squeegee 1650/XP/XP-M/XP-R 5.7.2 Mounting of wire spring Picture 49: Wire spring mount • Assemble the new wire spring. Remarks Please hook in the back part of the wire spring and place it inside the moving way slots. The squeegees of the TASKI swingo 1650 and XP are different. Please take note of this as the pick up result can be affected.
Page 60 Technical Manual The TASKI swingo 1650 squeegee with new squeegee lowering mechanism is in the following picture: Picture 51: Wire spring 1650 new The TASKI swingo XP/XP-M/XP-R squeegee is in the following picture: Picture 52: Wire spring XP and XP-M/R 28.
Page 61: Removing Of Front And Back Blades
Technical Manual Squeegee 5.7.3 Removing of front and back blades Picture 53: Squeegee blades • Remove the 4 screws (1650:03/116, XP:06/116, XP-M/R:07/ 116) from the blade clamping insert. • Remove the LH (1650:03/113, XP:06/113, XP-M/R:07/113) and the RH (1650:03/114, XP:06/114, XP-M/R:07/114) blade clamping insert.
Page 62: Mounting Of Front And Back Blades
Technical Manual Squeegee 5.7.4 Mounting of front and back blades Picture 54: Squeegee blades • Insert the new blades into the squeegee body (1650:03/105, XP:06/105, XP-M/R:07/105). Ensure that the middle marking of the blades are placed in the middle of the squeegee body. Ensure that the 4 pressure springs (1650:03/112, XP:06/112, XP-M/ R:07/112) are placed nicely in the inlet of the squeegee body.
Page 63: Tool Lowering Unit
Technical Manual Tool lowering unit 5.8.1 Removing of spring bracket set configured Picture 55: Brush tension spring Lower the brush unit before you start to disassemble. As soon as the brush unit touches the floor, press the emergency stop. • Disconnect the ribbon cable plug (08/166) of the sensor from the spring bracket set according to the chapter REMOVING OF POWER ELECTRONICS (refer to „Electrical“...
Page 64 Technical Manual Picture 56: Bolt from brush tension spring • Remove the circlip (08/130) from the upper bolt (08/131) of the linear drive (08/124). • Remove the upper bolt. • Remove the two screws (08/121) for the spring bracket set configured.
Page 65: Mounting Of Spring Bracket Set Configured
Technical Manual Tool lowering unit 5.8.2 Mounting of spring bracket set configured Picture 57: Brush tension spring • Position the spring bracket set configured. Always replace the complete spring bracket set configured. The adjustment of the hall sensor can only be done in the factory. •...
Page 66: Removing Of Brush Unit Linear Drive Xp-M
Technical Manual Tool lowering unit 5.8.3 Removing of brush unit linear drive XP-M Picture 58: Brush unit linear drive XP-M Lower the brush unit before you start to disassemble. As soon as the brush unit touches the floor, press the emergency stop. •...
Page 67: Mounting Of Brush Unit Linear Drive Xp-M
Technical Manual Tool lowering unit 5.8.4 Mounting of brush unit linear drive XP-M Picture 59: Brush unit linear drive XP-M • Position the brush unit linear drive. • Mount the two bolts. Adjustment Insert the bolt from the front side. •...
Page 68: Removing Of Brush Unit Linear Drive Xp-R
Technical Manual Tool lowering unit 5.8.5 Removing of brush unit linear drive XP-R Picture 61: Brush unit linear drive XP-R • Open tank set (03/104) by releasing locking screw (12/119). • Remove the brush unit according to chapter REMOVING OF COMPLETE BRUSH UNIT XP-R.
Page 69: Mounting Of Brush Unit Linear Drive Xp-R
Technical Manual Tool lowering unit 5.8.6 Mounting of brush unit linear drive XP-R Picture 62: Brush unit linear drive XP-R • Position the brush unit linear drive. • Mount the two bolts. Adjustment Insert the bolt from the front side. •...
Page 70: Removing Of Tool Lowering Unit Xp-R
Technical Manual Tool lowering unit 5.8.7 Removing of tool lowering unit XP-R Picture 63: Tool lowering unit • Open tank set (03/104) by releasing locking screw (12/119). • Remove the brush unit according to chapter REMOVING OF COMPLETE BRUSH UNIT XP-R. •...
Page 71 Technical Manual Picture 65: Tool lowering unit upper fixation • Remove the screws (08/103) of the upper tool lowering holder (08/104). Picture 66: Tool lowering unit front fixation • Remove the two screws (08/103) of the front tool lowering holder (08/108). •...
Page 72: Mounting Of Tool Lowering Unit Xp-R
Technical Manual Tool lowering unit 5.8.8 Mounting of tool lowering unit XP-R Picture 68: Tool lowering unit details • Position the complete tool lowering unit into the machine chassis. • Mount the 4 screws of the front and upper tool lowering holder. •...
Page 73: Brush Drive
Technical Manual Brush drive 5.9.1 Removing of complete brush unit XP-M Picture 70: Brush unit complete Lower the brush unit before you start to disassemble. As soon as the brush unit touches the floor, press the emergency stop. If possible, do not remove brushes/pads. If you remove the brushes/ pads the console might get damaged when lowering the brush unit.
Page 74 Technical Manual 155) and washers (09/109). • Remove the two brush housings. • Remove the two screws (09/143) and nuts (09/115) on both sides of the chassis frame (04/110) to release the steel rope (09/ 140). • Remove the two hose clamps (05/111) on the lower side of the pumps (05/119).
Page 75: Mounting Of Complete Brush Unit Xp-M
Technical Manual Brush drive 5.9.2 Mounting of complete brush unit XP-M Picture 73: Brush unit complete • Position the brush unit under the machine. Picture 74: Bolt with circlip • Mount the bolt of the linear drive. Adjustment Insert the bolt from the front side. •...
Page 76 Technical Manual Before fixing the brush unit motor cables, please check that the cables allow the complete movement of the brush unit. • Close the tank set. Adjustment According to which type of machine you work on you need to place the drive unit holder (09/157) on the correct position.
Page 77: Removing Of Complete Brush Unit Xp-R
Technical Manual Brush drive 5.9.3 Removing of complete brush unit XP-R Picture 76: Brush unit complete • Remove the tools. Lower the brush unit before you start to disassemble. As soon as the brush unit touches the floor, press the emergency stop. Picture 77: Brush unit •...
Page 78 Technical Manual Picture 78: Pin with ring • Remove the whole brush unit by pulling it off from the bolt of the brush holding bracket (08/111). Picture 79: Brush holding bracket • Release the stop actuator. • Switch ON the machine so the brush unit goes into the upper position.
Page 79: Mounting Of Complete Brush Unit Xp-R
Technical Manual Brush drive 5.9.4 Mounting of complete brush unit XP-R Picture 80: Brush unit complete • Slide in the brush unit from the RH side of the machine. • Place the brush unit in the correct position so the brush holding bracket is in line.
Page 80 Technical Manual Picture 82: Pin with ring • Mount two hoses and hose clamps on to the pump. • Place all the cable ties onto the chassis. • Connect the wires to the connection block. • Close the tank set and tighten the locking screw. 28.
Page 81: Removing Of Support With Bearing (Synchronisation) Xp-M
Technical Manual Brush drive 5.9.5 Removing of support with bearing (synchronisation) XP-M Picture 83: Support with bearing (synchronisation) • Remove the brush unit according to the chapter REMOVING OF COMPLETE BRUSH UNIT XP-M. Picture 84: Support with bearing detail • Remove the four Allen screws for the support with bearing (09/ 101).
Page 82: Mounting Of Support With Bearing (Synchronisation) Xp-M
Technical Manual Brush drive XP-M 5.9.6 Mounting of support with bearing (synchronisation) XP-M Picture 85: Support with bearing (synchronisation) Take care that you clean the motor base plate (09/127) before you position the synchronisation (09/101). • Position the support with bearing. Take care that you position the synchronisation correctly onto the motor base plate (see upper picture).
Page 83: Removing Of Brush Belt & Brush Motor Xp-M
Technical Manual Brush drive 5.9.7 Removing of brush belt & brush motor XP-M Picture 87: Brush belt & brush motor • Remove the brush unit according to the chapter REMOVING OF COMPLETE BRUSH UNIT XP-M. • Remove the synchronisation according to the chapter REMOVING OF SUPPORT WITH BEARING (SYNCHRONISATION) XP-M.
Page 84: Mounting Of Brush Belt & Brush Motor Xp-M
Technical Manual Brush drive 5.9.8 Mounting of brush belt & brush motor XP-M Picture 88: Brush belt & brush motor • Mount brush belt. • Position brush motor. • Mount the four screws of the brush motor. • Tighten the screws to tension the brush belt. Do not tension the belts (09/120) too much.
Page 85: Removing Of Eccentric Shaft Xp-M
Technical Manual Brush drive 5.9.9 Removing of eccentric shaft XP-M Picture 89: Eccentric shaft • Remove the brush unit according to the chapter REMOVING OF COMPLETE BRUSH UNIT XP-M. • Remove the synchronisation according to the chapter REMOVING OF SUPPORT WITH BEARING (SYNCHRONISATION) XP-M. •...
Page 86: 5.9.10 Mounting Of Eccentric Shaft Xp-M
Technical Manual Brush drive 5.9.10 Mounting of eccentric shaft XP-M Picture 91: Eccentric shaft • Position the eccentric shaft. • Mount the three self-locking nuts M6. • Carefully mount brush console. Take care when positioning the brush console that it does not tilt. •...
Page 87: 5.9.11 Removing Of Brush Belt Xp-R
Technical Manual Brush drive 5.9.11 Removing of brush belt XP-R Picture 92: Brush belt • Remove brush drive according to chapter REMOVING OF COMPLETE BRUSH UNIT XP-R. • Remove the motor gasket (10/104). • Remove the 10 screws (10/102) for the two brush covers (10/ 101 and 103).
Page 88 Technical Manual • Remove the 4 tension springs (10/140) of the decoupling bows (11/143). • Remove one circlip (11/145) from the bolt (11/146). • Pull out the bolt and remove the decoupling bow. Picture 94: Decoupling bow Remarks You need to remove the LH and RH side decoupling bow. •...
Page 89: 5.9.12 Mounting Of Brush Belt Xp-R
Technical Manual Brush drive 5.9.12 Mounting of brush belt XP-R Picture 95: Brush belt mounting • Position the brush belt carefully. • Position the pressure spring and bolt onto the tension lever. Picture 96: Tension lever adjustment • Turn the center screw to tension the brush belt. Adjustment Tension the clamping lever until the distance of the spring has the value x=50mm according to the picture.
Page 90 Technical Manual Adjustment Turn the coupling hubs (11/128) by hand in opposite direction to ensure that the belt is correctly mounted and stays in the middle of the pulley. • Position the protective cover onto the brush unit. • Position and tighten the 8 screws of the protective cover. Ensure that the brush belt does not touch the cover.
Page 91: 5.9.13 Removing Of Brush Pulley Xp-R
Technical Manual Brush drive 5.9.13 Removing of brush pulley XP-R Picture 97: Brush pulley • Remove the brush drive according to chapter REMOVING OF BRUSH DRIVE UNIT XP-R. • Remove brush belt according to chapter REMOVING OF BRUSH BELT XP-R. •...
Page 92: 5.9.14 Mounting Of Brush Pulley Xp-R
Technical Manual Brush drive 5.9.14 Mounting of brush pulley XP-R Picture 99: Brush pulley mounting • Mount the pulley onto the axle. Service Apply gear/bearing lubricant (11/160) on the pulley (11/124 and/or 11/130), the bracket (11/121) and sealing ring (11/123). The brush pulley with the position number (11/124) got grooves on it.
Page 93 Technical Manual Picture 100: Brush pulley • Complete assembling according to chapter MOUNTING OF BRUSH BELT XP-R. • Complete assembling according to chapter MOUNTING OF COMPLETE BRUSH DRIVE UNIT XP-R. 28. November 2014 Edition: V1.00/2014 5-70 Copyright © 2014, Diversey Care...
Page 94: 5.9.15 Removing Of Motor & Motor Belt Xp-R
Technical Manual Brush drive 5.9.15 Removing of motor & motor belt XP-R Picture 101: Brush motor belt • Remove brush drive according to chapter REMOVING OF COMPLETE BRUSH DRIVE UNIT XP-R. • Remove the brush and belt covers according to chapter REMOVING OF BRUSH BELT XP-R.
Page 95: 5.9.16 Mounting Of Motor & Motor Belt Xp-R
Technical Manual Brush drive 5.9.16 Mounting of motor & motor belt XP-R • Position the new motor/new belt. Take care that the belt is positioned correctly. • Position the screws and washers. Service Apply adhesive locking (10/170) on the screws (10/131). Picture 103: Brush motor mounting •...
Page 96: 5.9.17 Removing Of Intermediate Pulley Xp-R
Technical Manual Brush drive 5.9.17 Removing of intermediate pulley XP-R Picture 105: Intermediate pulley • Remove brush drive according to chapter REMOVING OF COMPLETE BRUSH UNIT XP-R. • Remove brush belt according to chapter REMOVING OF BRUSH BELT XP-R. • Remove motor belt according to chapter REMOVING OF MOTOR &...
Page 97: 5.9.18 Mounting Of Intermediate Pulley Xp-R
Technical Manual Brush drive 5.9.18 Mounting of intermediate pulley XP-R Picture 106: Intermediate pulley • Mount the new intermediate pulley. • Position and tighten the three screws. • Complete assembling according to the chapter MOUNTING OF MOTOR & MOTOR BELT XP-R. •...
Page 99: System Architecture
Technical Manual System architecture 6.1.1 General • The firmware is memorised only on the power electronics. • The dashboard visualises the states of the machine. It also functions as a connection between the power electronics and the devices (e.g. hall sensor, key switch and foil keyboard). •...
Page 100: Dashboard
Technical Manual Dashboard 6.2.1 Removing of dashboard Remarks For the correct connection of the aggregates and wires please refer to the chapter: DASHBOARD CONNECTIONS. Do not damage the dashboard by improper placement of screws. Picture 2: Dashboard position of screws •...
Page 101: Mounting Of Dashboard
Technical Manual Dashboard 6.2.2 Mounting of dashboard Picture 4: Dashboard position of screws • Connect all electrical connections to the dashboard. Ensure that you do not damage the wires and especially the ribbon cable when inserting the dashboard into the support cover. Picture 5: Dashboard ribbon cable •...
Page 102: Main Functions
Technical Manual Dashboard 6.2.3 Main functions • Evaluation of throttle and guidance sensors. • Control of LED and buttons. • Control of horn and warning light. 6.2.4 Dashboard connections Picture 6: Dashboard connections Please find description of the connections on the following table. The connections are marked in the upper picture with numbers and the pin 1 of the connections is marked with a red dot.
Page 103 06.14.41 dashboard - connections - XP_M_R_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Horn Plus (+) Horn Warning light Plus (+) Warning light Guidance Plus (+) Guidance <DMS bridge +> (not used) Guidance <DMS bridge -> (not used) Guidance Output hall sensor guidance Guidance <Output DMS bridge>...
Page 104 06.14.41 dashboard - connections - XP_M_R_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] CAN interface Signal LED charged CAN interface Signal LED charge failure CAN interface Plus (+) CAN interface Emergency loop Emergency loop Emergency stop power electronics Stop actuator Emergency stop 1 Stop actuator Emergency stop 2...
Page 105: Dashboard Service Menu
Technical Manual Dashboard service menu The TASKI swingo XP has a dashboard service menu functionality. Following you find the reset of the service hour counter. 6.3.1 Reset service hour counter To reset the service hour counter LED you have to perform the following steps: Picture 7: Dashboard service menu •...
Page 106 Technical Manual Picture 9: Dashboard confirm change • Press Start/Stop button to get into the parameter settings. • S101 appears. Picture 10: Dashboard navigation • Press brush pressure + for navigation up. • S102 appears. Picture 11: Dashboard confirm change •...
Page 107 Technical Manual Picture 12: Dashboard reset • Press turtle button to reset the hours. • Zero hours appear. Picture 13: Dashboard confirm change • Press Start/Stop button to confirm. Picture 14: Dashboard leave • Press ECO button until you are out of the dashboard service menu.
Page 108: Power Electronics
Technical Manual Power electronics 6.4.1 Removing of power electronics Picture 15: Power electronics • Remove the three screws (04/101). • Remove the power electronics (04/108). Picture 16: Power electronics detail • Disconnect all the plugs and connections. 28. November 2014 Edition: V1.00/2014 6-10 Copyright ©...
Page 109: Mounting Of Power Electronics
For the correct connecting of the aggregates and wires please refer to chapter: POWER ELECTRONICS CONNECTIONS. After replacing the power electronics Teach-In the machine and adjust it to TASKI swingo XP-M or TASKI swingo XP-R. Refer to the TASKI Service Tool Manual. 28. November 2014 Edition: V1.00/2014...
Page 110: Main Functions
Technical Manual Power electronics 6.4.3 Main functions • Control of motors. • Evaluation of brush pressure signal. • Evaluation of waste water signal. • Control and regulation of cleaning and driving procedures. • Communication interface (USB) to external computer. • Save error buffer.
Page 111 06.18.28 electronics - connections - XP_M_R_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Traction motor 1 LH Minus (-) Traction motor 1 LH Plus (+) Traction motor 2 RH Plus (+) Traction motor 2 RH Minus (-) Brush motor 1 LH Minus (-) Brush motor 1 LH Plus (+)
Page 112 06.18.28 electronics - connections - XP_M_R_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Brush pressure Plus (+) Brush pressure Output brush pressure hall sensor Brush pressure Emergency loop Stop actuator In Emergency loop Stop actuator Out Step board Switch step board In Step board Switch step board Out Waste water sensor...
Page 113 06.18.28 electronics - connections - XP_M_R_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Communication dashboard Charger status Charging LED (yellow) Charger status Charged LED (green) Charger status Charge failed LED (red) Charger Emergency loop In-Relay charge Charger Emergency loop Out Charger Not used Brush unit lifting device...
Page 114: Charger
Technical Manual Charger Picture 19: Charger 6.5.1 Removing of charger Picture 20: Charger details • Open tank set (03/104) by releasing the locking screw (12/119). • Disconnect the charger cable (Anderson plug) from relay (04/ 137). • Disconnect the main cable plug (04/120) and communication cable (13/113) from the charger (04/122).
Page 115: Mounting Of Charger
Technical Manual Charger 6.5.2 Mounting of charger Picture 21: Charger details • Mount the charger. • Mount the two washers and the self-locking nuts. • Connect the cable to the relay. • Connect all the plugs. • Close the tank set. 28.
Page 116: Charger Connections
Technical Manual Charger 6.5.3 Charger connections Picture 22: Charger connections Please find description of the connections on the following table. The connections are marked in the upper picture (Charger connections) with numbers. 28. November 2014 Edition: V1.00/2014 6-18 Copyright © 2014, Diversey Care...
Page 117 06.20.26 charger - connections - XP_M_R_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] SV4G1 Main power Main power SV4G2 Main power Main power Switch (Charging curve) Default = 1 Please leave the switch on default SV USB Service port (USB) VCC...
Page 118: Power Relay
Technical Manual Power relay 6.6.1 Removing of power relay Picture 23: Power relay • Remove the electronics (04/108) according to chapter REMOVING OF POWER ELECTRONICS. • Remove the two screws (04/136) of the power relay (04/137). • Disconnect the wires and plugs. •...
Page 119: Mounting Of Power Relay
Technical Manual Power relay 6.6.2 Mounting of power relay Picture 24: Power relay • Position the new power relay. • Mount the two screws and washers for the power relay. • Connect the wires and the plugs. • Mount the electronics according to chapter MOUNTING OF POWER ELECTRIONICS.
Page 120: Hall Sensors
Technical Manual Hall sensors 6.7.1 Description The Hall effect refers to the potential difference (Hall voltage) on opposite sides of a thin sheet of conducting or semiconductor material in the form of a 'Hall bar' (or a van der Pauw element) through which an electric current is flowing, created by a magnetic field applied perpendicular to the Hall element.
Page 121: Throttle
Technical Manual Plug Description [plug] Description [pin] Guidance Guidance Guidance Not used Table 4: Guidance 6.7.3 Throttle Measure between pin 2 and 5 of plug X06 on the dashboard. • Voltage range 0.6 V - 4.0 V • Backward approx. 0.6 V •...
Page 122: Safety Concept
Technical Manual Safety concept 6.8.1 Concept • The machine contains two safety loops. • Emergency loop. • SAFETY_OK signal loop. Remarks The concept is based on a one failure safety. This means that any failure that could put the machine in an undefined condition, will stop the machine and display SAFE on the dashboard.
Page 123: Emergency Loop
Technical Manual A safe working condition of the machine is ensured if: • Emergency loop is available. This includes: • Stop actuator not activated. • Charger is not connected to the mains. • Machine is switched on (ON/OFF key). • SAFETY_OK signal is available which depends on: •...
Page 124: Safety_Ok Signal Loop
Technical Manual 6.8.4 SAFETY_OK signal loop If the SAFETY_OK signal is interrupted, then the machine can not be moved. Step board switch • The step board switch makes sure that the machine does not work if no one is standing on the step board. •...
Page 125: Emergency Brake
Technical Manual Plausibility check of throttle and guidance values • The default values of throttle and guidance are checked whether they are within the specifications (within border lines). • If one of the signals is out of specification the power electronics changes into LOCKOUT status and switches off the traction and brush motor.
Page 126 Technical Manual The machine does not work without connected charger or connected jumper. Remarks During troubleshooting it can be helpful to use the jumper to ensure that the problem is not caused by the charger. Picture 27: Charger jumper 28. November 2014 Edition: V1.00/2014 6-28 Copyright ©...
Page 128: Electrical Schematics Xp-R
Technical Manual 6.9.2 Electrical schematics XP-R Picture 29: Electrical schematics XP-R 28. November 2014 Edition: V1.00/2014 6-30 Copyright © 2014, Diversey Care...
Page 131: Available Gts Newsletter/Instructions
Technical Manual Additional information Available GTS Newsletter/Instructions To find the up to date available GTS Newsletters and instructions refer to e-spares. You only find GTS Newsletter as of introduction of the new type TASKI swingo XP-M/XP-R. Newsletter Date of issue Machine...
Page 133 09.1 swingo XP_M_R - revision_V1.00.fm Technical Manual Revision Date Chapter Content Description Revision Table 1: Revision 28. November 2014 Edition: V1.00/2014 Copyright © 2014, Diversey Care...
Page 135 Technical Manual Glossar Dashboard service menu 6-7 Dimensions and weights 4-3 Accessories 4-7 Direction description 3-1 Additional 4-7 Drive gear 5-21, 5-22 Additional information 7-1 Driving speed lever 5-5, 5-6 Additional parts 4-8 Adjustment step board 5-24 Eccentric shaft 5-62, 5-63 Electrical schematics XP-M 6-29 Back blade 5-38, 5-39 Electrical schematics XP-R 6-30...
Page 136 Technical Manual Machine range 4-1 Step board 5-23, 5-24 Machine speed 4-3 Step board switch 6-26 Magnetic valve 5-27, 5-28 Stop actuator 6-25 Material 3-2 Suction power 4-7 Minus pole 6-11 Summary 1-2 Motor & motor belt 5-71, 5-72 Support with bearing (synchronisa- Motor belt 5-71, 5-72 tion) 5-58, 5-59 Swinging arm 5-31, 5-33...

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Sealed Air TASKI swingo XP-M Technical Manual

1 Forward

2 Elementary

3 General

4 Technical Data

5 Mechanical

6 Electrical

7 Additional Information

8 Revision

9 Appendix

10 Notes

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