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KiloVault HAB Series Installation And User Manual

Lithium iron phosphate lifepo4 deep cycle solar batteries
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KiloVault® HAB™ Series
Lithium Iron Phosphate (LiFePO4)
Deep Cycle Solar Batteries
Installation and User's Manual
Draft Date: 12/5/2019
Version: Rev 0.3

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  • Page 1 KiloVault® HAB™ Series Lithium Iron Phosphate (LiFePO4) Deep Cycle Solar Batteries Installation and User’s Manual Draft Date: 12/5/2019 Version: Rev 0.3...
  • Page 2 Additionally, the illustrations in this manual are for demonstration only and are intended to help explain the KiloVault® HAB™ system concepts and installation instructions. Details may vary slightly depending upon the market region and the product version.

  • Page 3: Table Of Contents

    ..................21 4.6.3. Simplified Wiring Diagrams ..................21 4.6.4. Setting the HAB™ Address ..................23 Operation, Maintenance & Monitoring................. 26 3 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 4 Downloads ........................45 7.2. Documentation ......................45 7.3. Software ........................45 7.4. Contact Us ........................45 Revision History ........................47 4 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 5: Safety Information

    Read this instruction manual before installing and operating the HAB™. Note: Indicates points of particular emphasis that make operation more efficient or convenient. Recyclable: Please contact KiloVault® for recycling instructions. 5 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 •...

  • Page 6: General Safety Precautions And Instructions

    HAB™ is a 48V nominal battery system. Note that a fully charged 48V nominal system is over 36V; handle with care and wear insulated gloves. 1.3. Battery Handling Guide 6 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 7: Transportation

     Only transport the HAB™ face up.  Check the HAB™ immediately after transporting it.  If the HAB™ damaged in any way, do not use it; contact KiloVault immediately. 1.3.2. Storage In addition to the General Safety Precautions and Instructions the following guidelines should be observed when storing the HAB™.
  • Page 8  Knowledge of and adherence to the information in this guide, to all applicable safety precautions, and to electrical industry best practices. 8 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 9: Overview

    Overview KiloVault® HAB™ Series wall-mount energy storage systems provide a 7.5 Kilowatt-hour battery in a single package. Up to eight units can be used together for additional capacity. The HAB Series has been designed for trouble-free mounting and is easy to connect with other system components.

  • Page 10: Specifications

    Over 207 lb (94 kg) Refer to Troubleshooting for a complete list of protection limits. 3.2. Environmental Specifications / Operating Environment 10 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 11: Physical Specifications

    Width 19.78 in (502.4 mm) Depth 8.79 in (223.4 mm) Hanging Bracket Depth 0.51 in (13 mm) Ingress Rating IP51 11 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 12: Installation

    Disconnect the HAB™ before carrying out maintenance or repair. Attention: Read this instruction manual before installing and operating the HAB™. 12 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 13: Unpacking The Hab

    HAB™. Only when you have a sufficient number of personnel to do so, lift the HAB™ from its box using the lift handles. 4.2.1. Package Contents 13 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 14 The standard HAB™ packaging includes the battery unit, mounting brackets and screws, communications cables, and lift handles. Figure 3: Standard HAB™ Packaging 14 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 15: Tools, Materials, And Safety Equipment Required For Installation

     Lift equipment capable of lifting and supporting at least at least 210 lb  Drill and drill bit for drilling pilot holes for the mounting plate 15 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 16: Suitable Installation Locations

    (the top plate rests in the upper notch of the bottom plate) and then used as a template to mark your pilot holes on the mounting surface. 16 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 17 Figure 5: Upper Wall Mounting Plate Figure 6: Lower Wall Mounting Plate 17 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 18 (one at each corner) #14 sheet metal screws with washers. The screws must be long enough to penetrate at least 3 threads beyond the stud. 18 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 19: Mounting And Securing The Hab

    Attach the HAB™ to the lower mounting plate using 4 of the 6 lift handle screws with washers. Figure 8: Upper and Lower Mounting Plates Fitted 19 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 20: Connecting The Hab™ To Your Inverter

    LED will flash five times, the HAB™ control panel will light up, indicating the HAB™ is operating and supplying power to the inverter. 20 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 21: Disconnecting The Hab

    It is extremely important to make all circuits to each battery the same length to help insure they contribute equal current to the total current. 21 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 22 Figure 11: All Power Cables Must Be Equal Length 22 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 23: Setting The Hab™ Address

    Figure 12: For More than 7.5kW Continuous, Use Multiple Inverters 4.6.4. Setting the HAB™ Address Figure 13: DIP Switches 23 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 24 Switch 3 Switch 4 Master Module OFF 10th 11th 12th 13th 14th 15th Figure 14: Inverter Communication Cable (Amphenol AT06-6S) Pinouts 24 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 25 Not Connected Not Connected Please refer to your inverter documentation for instructions on properly wiring the connection into the inverter. 25 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 26: Operation, Maintenance & Monitoring

    5.1.1. HAB™ Control Panel Details Display Description Notes Battery Voltage Remaining Energy Negative value = Discharging Charge / Discharge Power Positive Value = Charging 26 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 27 (1 to 3) indicates the WiFi signal strength. You can connect to the HAB™ through a router and check the HAB™'s status remotely. 27 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 28: Commissioning

    Standard Charge Voltage 56.4 V Recommended Float Voltage 55.2 V Maximum Charge Current 150 A Inverter/Charger Absorb Time 30 minutes 28 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 29 Recharge Volts 53.6 V Absorb Time 30 min Absorb Voltage 56.4 V Charge Controller Battery Capacity 150 Ah per HAB™ 29 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 30 5 times, and then both the HAB™ control panel LCD screen and the state of charge light bar will light up  Wait 5 seconds for the system to pre-charge  Turn on the inverter 30 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 31: Monitoring

    “Local Control”, connect your mobile device to the HAB™’s WiFi. 5.3.1. Using the HAB iT Application in the “Local Control” Mode Note: Some screens below are simulated. 31 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 32 Internet access through your local WiFi network. Otherwise your mobile device will automatically reconnect to the HAB™ when it within range of the HAB™. 32 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 33: Using Hab It Application While Connected To The Internet

    HAB™ voltage, screen to view events. how to contact capacity, status and advanced information KiloVault, including health. There is also a about the HAB™ our toll free number switch to temporarily including; voltage, and web address. disconnect the HAB™...
  • Page 34 When you receive the verification code, type it into the verification code field and click the “Sign Up” button. 34 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 35 After you have scanned the HAB™’s QR code, you need to connect the phone to the battery and then the battery to the internet via WiFi. 35 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 36 Tap “Add Device” on the app upper left hand corner of the home page, screen then tap “”Scan WiFi for Battery”. 36 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 37 Internet access through your local WiFi network. Otherwise your mobile device will automatically reconnect to the HAB™ when it is in range. 37 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 38 WiFi added, click or tap “Save.” the battery to use. network and password you’ve provided. 38 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 39 Tap the three dots in the feedback and disconnect the particular HAB™. upper right hand corner to HAB™ from HAB iT. access more functions. 39 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 40 HAB iT on your device will be Code. My Batteries” on the account listed. Tap the one you want screen. to share. 40 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...
  • Page 41 QR Code.” Users that have created an account can also check on the status of your batteries using the KiloVault Cloud Platform. Using your browser open https://kilovaultBrandedWebsite.com. Your account and password are the same as you use for the HAB iT mobile application.

  • Page 42: Maintenance

    There are no user serviceable parts inside of the HAB™. Do not open the HAB™ case. Simply keep the exterior clean, dry, and dust free. 5.5. Disposal Please contact KiloVault for recycling instructions. Do not dispose of this equipment with household waste. 42 of 47 ®...

  • Page 43: Troubleshooting

    Discharge High Temperature alarm 60±3℃ Discharge High Temperature protection 65±3℃ Discharge High Temperature release 55±3℃ Charge Low Temperature Alarm 5±3℃ 43 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 44: Warning / Alarm Indicators

    Flashing State of Charge Bar BMS. Restart the HAB™ using the power button on the front of the unit. 44 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 45: Technical Support

    7.2. Documentation Documentation for the HAB™ can be downloaded from the KiloVault website - https://kilovault.com/ 7.3. Software In the future KiloVault will provide instructions for updating the HAB™ firmware using the HAB iT WiFi app. 7.4. Contact Us Email - kilovault.support@altestore.com...
  • Page 46 46 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

  • Page 47: Revision History

    Revision History Notes Revision Repaired version with comments added Initial Conversion into Word 47 of 47 ® KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • www.kilovault.com...

This manual is also suitable for:

Hab 7.5

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