KiloVault 2100 PLC Installation And User Manual

KiloVault 2100 PLC Installation And User Manual

Advanced agm battery, 2100wh 12v

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KiloVault® 2100 PLC 2100WH 12V
Advanced AGM Battery
Installation and User Manual
Revision: 1.04
4/13/2020

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Summary of Contents for KiloVault 2100 PLC

  • Page 1 KiloVault® 2100 PLC 2100WH 12V Advanced AGM Battery Installation and User Manual Revision: 1.04 4/13/2020...
  • Page 2 Additionally, the illustrations in this manual are for demonstration only and are intended to help explain the KiloVault® 2100 PLC system concepts and installation instructions. Details may vary slightly depending upon the market region and the product version.
  • Page 3: Table Of Contents

    Technical Support ........................18 6.1. Downloads .......................... 18 6.2. Documentation ........................18 6.3. Contact Us ........................... 18 3 of 18 Revision 1.04 KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • info@kilovault.com • www.kilovault.com ®...
  • Page 4: Safety Information

    Install the KiloVault® 2100 PLC out of the reach of children and animals. Warning: The KiloVault® 2100 PLC is heavy, over 127 lb (58 kg), and may cause serious back injury. Lift with multiple people and lifting equipment rated to lift and support at least 140 lb.
  • Page 5 High voltage battery connections (configurations of greater than 36V DC nominal) can be dangerous in any DC system. The KiloVault® 2100 PLC is a 48V nominal battery system and is greater than 36V DC at the terminals when fully charged! DC voltages over 52V can stop the human adult heart;...
  • Page 6: Battery Handling Guide

    KiloVault® 2100 PLC. 1.3.1. Transportation  Because the KiloVault® 2100 PLC weighs over 127 lb, it should be moved with the help of multiple people and moving/lifting equipment rated over 140 lb.  Do not drop the KiloVault® 2100 PLC.
  • Page 7 This guide, and the tasks and procedures described in this manual, are intended for use by qualified personnel only. Only qualified personnel shall install, operate, overhaul, or maintain the KiloVault® 2100 PLC. During maintenance or overhaul, at least two people (equipped with protective measures, including but not limited to, safety glasses, insulated gloves, and safety shoes) must be present.
  • Page 8: Overview

    Our newest member of the KiloVault family is not a sibling but a cousin! The 2100 KiloVault® 2100 PLC is a pure lead carbon sealed AGM deep cycle solar battery. It is a cost-effective, maintenance-free battery offering superior performance in PSoC applications. These batteries are designed for residential or light commercial off-grid, backup, or self-consumption applications.
  • Page 9: Specifications

    3. Specifications KiloVault® 2100 PLC Specifications 2160 Wh Rated Energy Capacity Watt Hours (Wh) Rated Voltage Nominal Amp-Hour Capacity (C20 Hr Discharge) 180 Ah 13.7V Float Charging Voltage 14.1 to 14.4V Bulk/Absorption Voltage 14.1V Equalize Voltage 24 Hours Maximum Equalize time Battery Efficiency 14.4V at 77°F (25°C)
  • Page 10 Dimensions (L x W x H) 127 lbs. Weight 5 Year Warranty Figure 1: Physical Dimensions Figure 2: Battery Terminals 10 of 18 Revision 1.04 KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • info@kilovault.com • www.kilovault.com ®...
  • Page 11 Figure 3: Terminal Interconnects 11 of 18 Revision 1.04 KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • info@kilovault.com • www.kilovault.com ®...
  • Page 12: Operation

    4. Operation 4.1. Charging KiloVault 2100 PLC batteries are usually charged using a three-stage charging cycle: bulk, absorption, and float stages. Bulk is a constant-current stage. The purpose of the bulk stage is to raise the battery voltage to a relatively high level with an initial fast charge. Absorption is a constant voltage stage.
  • Page 13: Temperature Compensation

    4.1.2. Temperature Compensation To achieve longer battery life, compensate for temperatures above or below 77°F (25°C). For KiloVault 2100 PLC batteries we recommend -30mV/°C (-5mV/cell/°C). 4.2. Discharging Battery capacity depends on the discharge current or discharge rate. If the discharge current is smaller, the discharge capacity will be larger.
  • Page 14: Discharge Temperature Characteristics

    Stored batteries will need to be recharged to recover from self-discharge. The rate of self- discharge increases as the temperature increases. Figure 8: Self-Discharge Curves 14 of 18 Revision 1.04 KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • info@kilovault.com • www.kilovault.com ®...
  • Page 15: Recharging

    Generally speaking, lead sulfate will be produced on the battery negative plate when they are stored for a long time. KiloVault® 2100 PLC batteries can be stored for up to 24 months. Because lead sulfate is an electrical insulator, it negatively affects the performance of the battery. We recommend the following recharge schedule based on storage temperatures.
  • Page 16: Cycle Life

    Total cycle life decreases with increasing temperatures and depths of discharge. Figure 10: Approximate Total Cycle Count vs. DoD 16 of 18 Revision 1.04 KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • info@kilovault.com • www.kilovault.com ®...
  • Page 17: Environmental Protection

    In order to recycle this battery, please use your local recycling system or contact your waste management authority for the proper lead-acid battery recycling procedures in your area. 17 of 18 Revision 1.04 KiloVault LLC • 330 Codman Hill Road, Boxborough, MA 01719 • +1 (888) 218-5924 • info@kilovault.com • www.kilovault.com ®...
  • Page 18: Technical Support

    6. Technical Support 6.1. Downloads Downloads will be made available on the KiloVault website. 6.2. Documentation Documentation can be downloaded from the KiloVault website: https://kilovault.com/ 6.3. Contact Us Email: kilovault.support@altestore.com Phone: +1 (877) 878-4060 KiloVault, LLC 330 Codman Hill Road...

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