Related Manuals for Hydac FluidAqua Mobil FAM-200
Summary of Contents for Hydac FluidAqua Mobil FAM-200
- Page 1 FAM-200 FluidAqua Mobil Maintenance and Servicing Manual English Doc.: 3373093a / 2007-08-20 Siemens (PG)
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Page 2: Trademarks
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written consent of HYDAC Filtertechnik. Any violation hereof will be prosecuted to the maximum extent possible under the law. -
Page 3: Table Of Contents
Function Test — Float Switch, Oil Pan (29) ............27 5.12 Changing the Filter Element of the Oil Mist Separator (35) ........27 Accessories / Spare Parts List ................28 Contact / Service Information................29 HYDAC Filtertechnik GmbH Page 3 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 4: Preface
If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC Filtertechnik GmbH Dept.: SVFI, Technical Documentation P.O. Box 1251 66273 Sulzbach / Saar Fax: ++49 (0) 6897 509 846 Email: filtersysteme@hydac.com... -
Page 5: Modifications To The Product
When making modifications or performing repair work to components affecting the safety of the product, the product may not be put back into operation until it has been examined and released by a HYDAC representative. Please notify us immediately of any modifications made to the product whether by you or a third party. - Page 6 HYDAC Filtertechnik GmbH Page 6 IuW FAM200 3373093a en.doc...
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Page 7: General Safety Information
We can supply original parts. We also advise you to have the unit undergo annual servicing by our HYDAC Servicenter. Obligations and Liability • The basic prerequisite for the safe and proper handling and operation of the FAM is knowledge of the safety instructions and warnings. -
Page 8: Explanation Of Abbreviations, Symbols And Warnings, Etc
Wear protective gloves. Suitable, approved safety gloves must be worn when working with cleaning tools/agents or compressed air. Requisite tools are listed after this symbol. HYDAC Filtertechnik GmbH Page 8 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 9: Safety Information And Instructions
This applies in particular to electromotors, switchgear, distributor boxes and switch cabinets. • After concluding cleaning work make sure to remove all the covers or other material used to seal the openings shut. HYDAC Filtertechnik GmbH Page 9 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 10: Training And Instruction Of Personnel
Activity engineering authority background Commissioning Operation Troubleshooting/ locating the source of malfunction Troubleshooting, mechanical problem Troubleshooting, electrical problem Maintenance and servicing Repair work HYDAC Filtertechnik GmbH Page 10 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 11: Electrical Hazards
Do not make any modifications (design modifications, extensions) to the FAM without the approval of the manufacturer. • Any design modifications or extensions may not be made without HYDAC Filtertechnik GmbH’s express prior written approval. • Immediately replace any machine components which are not in perfect condition. -
Page 12: Instructions To Be Followed In The Event Of An Emergency
In the event of an emergency, turn the main switch by 90° in a counter-clockwise direction to shut down the entire unit. Normal pressure is restored in the vacuum column after approx. one minute. Main Switch HYDAC Filtertechnik GmbH Page 12 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 13: Maintenance And Inspection List
(21) Replace the injection and condensate water lines (21) Clean the fins of the water cooler (21) Flush and clean the vacuum pump (21) Back-flush the water-filter assembly (23) HYDAC Filtertechnik GmbH Page 13 IuW FAM200 3373093a en.doc 2007-09-25... - Page 14 Function Test — Float Switch, Oil Pan (29) 5.11 Function Testing of All Components in Manual Mode See the section on operating the unit via the manual menu in FAM 200 — Operating Instructions. Art-Nr. 3373092 HYDAC Filtertechnik GmbH Page 14 IuW FAM200 3373093a en.doc 2007-09-25...
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Page 15: Assembly Diagram
Vacuum setting valve Container Air filter Electrical switch cabinet with – Main switch – Fault LED – Display with 4 keys for operating the FAM Optical fill level gauge, vacuum column HYDAC Filtertechnik GmbH Page 15 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 16: Description Of The Inspection And Maintenance Work
The filter has to be changed more frequently if the FAM is operated in an extremely dusty or humid environment. Unscrew the air filter by hand Screw on a new air filter by hand (O ring not needed) HYDAC Filtertechnik GmbH Page 16 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 17: Checking And Cleaning The Level Switch Of The Vacuum Pump (21)
PLC. (See picture below.) The main switch of the FAM has to be in the ON position. Reassemble components in reverse order. .0 .3 .4 .0 .3 .4 .0 .3 .4 HYDAC Filtertechnik GmbH Page 17 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 18: Replacing The Injection And Condensate Water Lines (21)
The movement of water in the hoses and filters has to be visible. Cleaning the Fins of the Water Cooler (21) You need: • Compressed air • Philips head screwdrivers PH#2 + PH#3 HYDAC Filtertechnik GmbH Page 18 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 19: Flushing And Cleaning The Vacuum Pump (21)
Slotted screwdriver, 0,6x4,5x100 • Face pin spanner wrench 3-11-60 (for stock no. see Replacement Parts List ) Steps: Drain the vacuum pump via the manual drain line. Remove the blue paneling. HYDAC Filtertechnik GmbH Page 19 IuW FAM200 3373093a en.doc 2007-09-25... - Page 20 Open the hose clamp of the return-flow line (on the pump at the front) and pull the return- flow line off the bend. Carefully blow out the return-flow line with compressed air (see direction of arrow) HYDAC Filtertechnik GmbH Page 20 IuW FAM200 3373093a en.doc...
- Page 21 15 minutes, i.e. the manual menu has to be restarted twice during the 45-minute period.) Switch off the pump in the manual menu after 45 minutes or 3 cycles. Drain the vacuum pump via the drain line. HYDAC Filtertechnik GmbH Page 21 IuW FAM200 3373093a en.doc 2007-09-25...
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Page 22: Back-Flushing The Water-Filter Assembly (23)
Close the ball valve again after ca. 15 s. • A longer back-flushing duration may be required when the filter is heavily clogged. • The next date for manual back-flushing can be marked using the memory ring. HYDAC Filtertechnik GmbH Page 22 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 23: Changing The Filter Element Of The Suction Filter (2)
Screw the cover on handtight until it will go no further, then turn it back one quarter of a revolution. Do not use excessive force or a hammer, etc. • Open the ball valve at the inlet of the unit (1). HYDAC Filtertechnik GmbH Page 23 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 24: Changing The Filter Elementsof The Fine Filter (10)
Remove the cover and set it on a clean surface. Undo all star knobs [A] and remove the element retaining plate [B] . Remove all the filter elements and dispose of them properly. HYDAC Filtertechnik GmbH Page 24 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 25: Replacing/Reinstalling The Filter Elements
Start up the unit and after ca. 10 minutes air-bleed the fine filter via the air-vent plug in the cover until fluid exits. The plug contains an air-vent slit — don't unscrew it completely. HYDAC Filtertechnik GmbH Page 25 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 26: Function Test - Level Sensor, Vacuum Column (14,15,16)
Slide the float switches by hand. The main switch of the FAM has to be in the ON position. (See picture below.) .3 .4 .5 .3 .4 .5 on off HYDAC Filtertechnik GmbH Page 26 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 27: Function Test - Float Switch, Oil Pan (29)
(ambient) pressure. Turn the separator bowl [A] in a counter-clockwise direction by 1/8 of a revolution (bayonet fastener) and pull it downwards out of the separator head [B]. HYDAC Filtertechnik GmbH Page 27 IuW FAM200 3373093a en.doc 2007-09-25... -
Page 28: Accessories / Spare Parts List
When ordering parts make sure to always indicate the power unit designation (type, stock no., factory no., year of manufacture). For the replacement parts, please refer to the separate spare parts list. HYDAC Filtertechnik GmbH Page 28 IuW FAM200 3373093a en.doc... -
Page 29: Contact / Service Information
Conducting the inspection and maintenance work detailed here on a regular basis is a prerequisite for long service life and trouble-free, reliable operation of your FluidAqua Mobil. Our HYDAC Servicenter offers you these services within an agreed timeframe and at fixed rates. HYDAC Servicenter Service@hydac.com...
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