Hydac FPU-1 Operating Manual

Hydac FPU-1 Operating Manual

Universal charging and testing unit for bladder, piston and diaphragm accumulators

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1.
Description
1.1. Function
the HYDAc charging and testing unit
FPu-1 is used to charge accumulators with
nitrogen or to check or to change the
existing pre-charge pressure in
accumulators.
For this purpose the charging and testing
unit is screwed onto the gas valve of the
hydraulic accumulator and connected via a
hose to a commercial nitrogen bottle.
if the nitrogen pressure is only to be
checked or reduced, the charging hose
does not need to be connected. the unit
has a screw-type fitting with a built-in
gauge, check valve and a spindle for
opening the accumulator gas valve to
control the pressure.
HYDAc piston and diaphragm
accumulators can be charged and checked
without the need for adapters. Bladder
accumulators, however, require an A3
adapter.
please read the operating Manual!
no. 3.501.ce
Universal Charging
and Testing Unit FPU-1
for Bladder, Piston and Diaphragm
Accumulators
1.2. DeSign
the HYDAc charging and testing unit
for bladder, piston and diaphragm
accumulators consists of:
z Valve body
z Spindle
z check valve
z Release valve
z Pressure gauge
z charging hose
z A3 adapter for bladder accumulators
Release valve
1.3. SPeciAl moDelS
Spindle
check valve
For higher pressures, the following special
models are available:
z FPS 600
for bladder accumulators up to 600 bar
Pressure gauge
max. pre-charge pressure (see technical
information 293715).
z FPK 600
for piston, diaphragm and
SB800-1.5 accumulators up to 600 bar
max. pre-charge pressure (see
technical information 297248).
z FPH 800
for high pressure bladder accumulators
up to 800 bar max. pre-charge pressure
(see technical information 242948).
the photo top left shows a possible order
option, including accessories.
97

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Summary of Contents for Hydac FPU-1

  • Page 1 1.1. Function for bladder, piston and diaphragm the HYDAc charging and testing unit accumulators consists of: FPu-1 is used to charge accumulators with z Valve body nitrogen or to check or to change the z Spindle existing pre-charge pressure in accumulators.
  • Page 2: Testing Intervals

    1.4. teSting inteRVAlS technical specifications in general, nitrogen losses on HYDAc hydraulic accumulators are 2.1. moDel coDe very low. However, a regular check of the gas filling pressure is recommended to prevent the piston from hitting the end cap, or...
  • Page 3 DiMensions 3.1. cHARging AnD teSting unit FPu-1 WitH ADAPteR FoR HYDAc AccumulAtoRS D4 Adapter Bladder accumulators Bladder accumulators Gas valve piston and diaphragm 330-0.5 / 400-0.5 ≥ 1l to iso 10945 accumulators...
  • Page 4 (200 bar nitrogen bottle - connection to Din 477, Part 1) 10,000 charging processes. (hYDac charging hoses comply with the ec Machinery Directive and with Din en 982 and Din en 853 to 857) length part no.
  • Page 5 3.3. ADAPteRS A1 to A12 the universality of the FPu-1 is guaranteed because as well as HYDAc piston and diaphragm accumulators, bladder accumulators can also be charged and tested using the A3 adapter. By using additional adapters other makes of accumulator can also be charged and tested.
  • Page 6 3.4. ADAPteRS g2 to g12 G 2 (part no. 236376) G 6 (part no. 2103423) G 10 (part no. 2103427) G 3 (part no. 2103421) G 7 (part no. 236377) G 11 (part no. 3018678) G 4 (part no. 236374) G 8 (part no.
  • Page 7 3.4.1 schedule of countries g adapters for nitrogen bottles from different countries. country type / Part no. 236376 2103421 236374 236373 2103423 236377 2103425 241168 2103427 3018678 3195556 Albania Algeria Argentina Australia Austria Bahamas Bahrain Bangladesh Barbados Belgium Bolivia Botswana Brazil Bulgaria Burma...
  • Page 8: Protective Case

    4.4. inteRmeDiAte Piece gSV6-10-ce intermediate piece for installing the gas safety valve gSV6 between the 200 bar nitrogen 4.1. PRotectiVe cASe bottle and the charging and testing unit FPu-1. For storing the charging and testing unit and adapters. Different types of case are available, depending on customer requirement.
  • Page 9: Spare Parts

    5.1. SPARe PARtS the operating conditions and applications described. cHARging AnD teSting unit FPu-1 For applications and operating conditions item Quantity Description Part no. not described, please contact the relevant...

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