Related Manuals for WORMS CHALLENGER 3000
Summary of Contents for WORMS CHALLENGER 3000
- Page 1 MANUEL d’UtiLisAtioN / iNstrUctioNs for UsE groUpE éLEctrogèNE / gENErAtor ModèLEs / ModELs cHALLENgEr 3000 cHALLENgEr 4000 cHALLENgEr 5000 cHALLENgEr 7000 MU_02gE_cHAL_30_40_50_70_fr_gB...
- Page 2 Thank you for purchasing a WORMS generator. This manual covers operation and maintenance of the WORMS generators. All information in this publication is based on the latest production information available at the time of approval for printing. Pay special attention to statements preceded by the following words: Indicates an impending dangerous situation.
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Page 3: Table Of Contents
sUMMArY 1. sYMBoLs ANd MEANiNgs ........................... Page 2. sAfEtY prEcAUtioNs ............................Page 3. spEcificAtioNs ................................. Page 4. prE-opErAtioN cHEck ............................Page 5. opErAtiNg procEdUrEs ..........................Page 6. stoppiNg tHE gENErAtor ..........................Page 7. oiL sENsor ..................................Page 8. WAttAgE iNforMAtioN ............................ -
Page 4: Symbols And Meanings
1. sYMBoLs ANd MEANiNgs In accordance with the ISO standard, the specified symbols as shown in the following table are used for the products and this instruction manual. Read the operator’s instruction manual. Stay clear of the hot surface. Exhaust gas is poisonous. Do not operate in an unventilated room. - Page 5 ON (Switch Engine) Rated power (kW) ƒ r OFF (Switch Engine) Rated frequency (Hz) Maximum site altitude above H max Alternating current sea-level (m) Direct current Continuous power (kW) Plus : positive polarity Rated voltage (V) Maximum ambient tempera- T max Minus : negative polarity ture (°C) STOP-position of a bistable push control...
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Page 6: Safety Precautions
2. sAfEtY prEcAUtioNs Do not operate the generator near gasoline or gaseous fuel because of the potential danger of explosion or fire. Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use a naked flame near the fuel tank. Be careful not to spill fuel during refueling. - Page 7 Be extremely careful that all necessary electrical grounding procedures are followed during each and every use. Failure to do so can be fatal. Do not contact the generator to a commercial power line. Connection to a commercial power line may short circuit the generator and ruin it or cause electric shock hazard. Use the transfer switch for connecting to domestic circuit.
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Page 8: Specifications
3. spEcificAtioNs cHALLENgEr cHALLENgEr cHALLENgEr cHALLENgEr 3000 4000 5000 7000 Max Output (230 V MONO) 2,5 kW 3,2 kW 4,3 kW 7,0 kW Rated Output 2,1 kW 2,6 kW 3,4 kW 5,0 kW Rated Power Factor Max. Current 10,9 A 13,9 A 18,7 A 30,4 A... -
Page 9: Pre-Operation Check
If oil level is below the lower level line (c), refill with suitable oil (see table) to upper level line (b). Do not screw in the oil filler cap when checking oil level. oil capacity UPPER LEVEL cHALLENgEr 3000 0,6 L cHALLENgEr 4000 cHALLENgEr 5000... - Page 10 4.2. cHEck ENgiNE fUEL Do not remove the fuel tank cap while the engine is running. Do not refuel while smoking or near naked flame or other such potential fire hazards. Otherwise fire accident may occur. Check fuel level at fuel level gauge (standard Fuel Filter with large fuel tanks).
- Page 11 • Make sure you review each warning in order to prevent fire hazard. • Keep area clear of in flammables or other hazardous materials. • Keep generator at least 3 feet (1 meter) away from buildings or other structures. • Only operate generator in a dry, well ventilated area.
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Page 12: Operating Procedures
ABoUt tHE BAttErY cABLEs Fix the positive (+) wire connected to the electrical starter to the positive terminal of the battery Fix the negative (-) wire connected to the housing of the engine to the negative terminal of the battery. 5. - Page 13 [rEcoiL stArtEr ModEL] • Pull the starter handle slowly until resistance is felt. This is the «compression» point. • Return the handle to its original position and then pull swiftly. If the engine fails to start after several attempts, repeat above procedures with choke knob returned to open.
- Page 14 Ac AppLicAtioN This generator is thoroughly tested and adjusted in the factory. If the generator does not produce the specified voltage, consult your nearest Worms dealer or service shop. Turn off the switch(es) of the electrical appliance(s) before connecting to the generator.
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Page 15: Stopping The Generator
6. stoppiNg tHE gENErAtor Turn off the power switch of the electric equipment and unplug the cord from the receptacle of the generator. Allow the engine about 3 minutes to cool down at no-load before stopping. Turn the engine switch to the position ‘‘o’’ (OFF). Close the fuel cock. - Page 16 • Loads for mercury lamps require 2 to 3 times the indicated wattage during start-up. • Electrical motors require a large starting current. Power requirements depend on the type of motor and its use. Once enough ‘‘surge’’ is attained to start the motor, the appliance will require only 30% to 50% of the wattage to continue running.
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Page 17: Maintenance Schedule
9. MAiNtENANcE scHEdULE • daily Check all components according to ‘’PRE-OPERATING CHECKS’’. • (8 h) Check and refill gasoline and engine oil. • Wash air cleaner foam element more often if used in dirty or dusty Every environments. • 50 h Check the condition of the paper element. -
Page 18: How To Do'' Maintenance
10. ‘‘HoW-to do’’ MAiNtENANcE 10.1. ENgiNE oiL cHANgE • Change engine oil every 100 hours. (For new engine, change oil after 20 hours.) Drain oil by removing the drain plug and the oil filler cap while the engine is warm. Reinstall the drain plug and fill the engine with oil until it reaches the upper level on the oil filler cap. - Page 19 Adjust the electrode gap between 0.6 and 0.7 mm. Gap 0,6 to 0,7 mm BOUGIE cHALLENgEr 3000 cHALLENgEr 4000 NGK BR-6HS cHALLENgEr 5000 cHALLENgEr 7000 10.4. cLEANiNg fUEL strAiNEr Dirt and water in the fuel are removed by the fuel strainer: Remove the strainer cup and throw away water and dirt.
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Page 20: Preparation For Storage
11. prEpArAtioN for storAgE The following procedures should be followed prior to storage of your generator for periods of 6 months or longer. • Drain fuel from fuel tank carefully by disconnecting the fuel line. Gasoline left in the fuel tank will eventually deteriorate making engine-starting difficult. -
Page 21: Troubleshooting
12. troUBLEsHootiNg When generator engine fails to start after several attempts, or if no electricity is available at the output socket, check the following chart. 12.1. WHEN ENgiNE fAiLs to stArt: Check if fuel cock is open. Set the choke lever to ‘‘CLOSE’’ position. If empty, refill fuel tank making sure not to Check fuel level. -
Page 22: Electrical Diagrams
13. ELEctricAL diAgrAMs cHALLENgEr 3000 cHALLENgEr 4000... - Page 23 cHALLENgEr 5000 cHALLENgEr 7000...
- Page 24 MU_02gE_cHAL_30_40_50_70_fr_gB 20111025 siège social / Head Office Parc Gustave Eiffel - 1 Bd. de Strasbourg - Bussy Saint Georges - 77607 Marne la Vallée - Cedex 3 - FRANCE standard service commercial services sAV Commercial and Spare Parts service After Sales Service TEL.