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To prepare cable follow the lug manufacturer's instructions for appropriate cable strip length.
2.3
1. Select the proper die set for the intended crimping
operation, see Table 1.
2. Remove screw, washer, and die mounting pins from
the crimping head.
3. Extend the ram partially by momentarily pulling the
trigger to access the screw, washer, and pins in the
ram, and remove.
4. Insert one die half into the partially extended ram.
Install the 13mm pins**, screw and washer through the
ram mounting holes and the die half. Tighten screw
snugly. Retract ram fully by depressing retract button.
5. Insert remaining die half into the crimping head, and
install with 18mm pins**, screw and washer. Tighten
screw snugly.
** DIE2001, DIE2500 do not use die mounting pins.
When installing the dies, proceed as described above
but do not tighten screws fully. After die set is in place,
ensure dies are properly aligned and extend the ram
until the dies engage under some pressure.
Tighten screws snugly.
•
Do not place the tool in a vise. The crimping tool is designed for hand-held operation.
•
This tool may be used in damp or wet environments; however, we recommend air-drying the tool before use if it because soaked.
•
Use this tool for manufacturer's intended purpose only.
FAILURE TO OBSERVE THESE PRECAUTIONS MAY RESULT IN INJURY OR PROPERTY DAMAGE.
2.4
1. Insert the properly assembled connector into the
crimping head.
2. Pull the trigger to make the crimp.
WARNING
Keep hands away from the crimping head
when crimping. Failure to observe this
warning could result in severe injury.
3. Hold the trigger down until the crimping tool
achieves pressure relief, which is accompanied by an
audible "pop". Release the trigger.
4. The crimping tool returns automatically.
5. Position the crimping tool for the next crimp. Repeat
Steps 2 and 3 for the next crimp (see Figure 1).
INSTALLING DIES
BAT22-6NV2 Die Ordering Information
CAT. NO.
DIE2001
Insulated 22-10 AWG Sta-Kon
DIE2002
Non-insulated 22-10 AWG Sta-Kon
DIE2005
Non-insulated 16-6 AWG Sta-Kon
DIE2007
Insulated 8-6 AWG Sta-Kon
DIE2500
Insulated 22-10 AWG Spec-Kon
The largest nest must be positioned away from the open
side of the crimping head, closest to the head itself.
Failure to do so will result in premature head failure.
CAUTION
CRIMPING CABLE
If it is necessary to retract the ram before a crimping
NOTE:
cycle is complete, push the retract button which will result
in the complete retraction of the ram.
Sta-Kon
Terminals
®
One crimp required.
Non Insulated
Insulated
DESCRIPTION
Terminals
®
and Spec-Kon
®
and Spec-Kon
®
Terminals
®
®
Terminals
TABLE 1
CAUTION
Sta-Kon
Two crimps required, one
crimp on each side.
Non Insulated
Crimp
Insulated
Crimp
FIGURE 2
HE.17454 / TA04928 D Page 8 of 12
Terminals
®
Terminals
®
Splice
®
Crimp
Crimp
Crimp
Crimp
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