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5.0
NOTE: Calibration verification procedure should be performed whenever the tool is damaged or damage is suspected.
WARNING
Keep fingers clear of die nest during gaging
procedure.
5.2
NOTE: Wipe die nest before gaging.
1. Cycle tool until dies bottom.
2. Using gage pins, insure that each nest meets the
gaging requirements as specified in TABLE 2, 3, 4, 5
or 6 per the corresponding die.
UPON SUCCESSFUL COMPLETION OF THE
ABOVE PROCEDURE, THE PREVIOUS
CALIBRATION OF THE TOOL IS VERIFIED.
TABLE 2
DIE2001 GAGING REQUIREMENTS
GAGING
NEST
MIN. – MAX.
RED
.100 – .103
BLUE
.117 – .120
.149 – .152
YELLOW
FOR PARTS OR SERVICE, CONTACT TOOL SERVICE CENTER AT 1-800-284-TOOL (8665)
IN ORDER TO OBTAIN WARRANTY SERVICE YOU MUST REGISTER YOUR PRODUCT BY LOGGING IN
ON www.tnb.com/toolregistration. FAILURE TO REGISTER YOUR PRODUCT VOIDS ALL WARRANTIES.
© 2016 Thomas & Betts Corporation. All Rights Reserved.
CALIBRATION VERIFICATION
DIE2002 GAGING REQUIREMENTS
WIRE SIZE
NEST
A
#22 – #18 AWG
B
#16 – #14 AWG
C
#12 – #10 AWG
TABLE 5
DIE2500 GAGING REQUIREMENTS
GAGING
WIRE SIZE
NEST
MIN. – MAX.
.080 – .088
RED
#22 – #16 AWG
BLUE
.091 – .099
#16 – #14 AWG
YELLOW
.119 – .127
#12 – #10 AWG
5.1
Tool must be free of cracks, sharp edges and other
obvious imperfections that may affect performance
of the tool. Nest area must be free of burrs, dents or
scratches.
GAGING PROCEDURE
NOTICE: If tool fails any of the above tests, do not
attempt repair or adjustment. Call the nearest Thomas &
Betts Tool Service Center to arrange for repair service.
Any change, modification or alteration of the tool or use
by the customer in a manner other than as specified by
Thomas & Betts shall void all warranties express or
implied and the customer shall, therefore, assume all
liability for any damage or injury caused by said change,
modified or altered tool or improper usage or such tool.
TABLE 3
GAGING
WIRE SIZE
MIN. – MAX.
.062 – .067
#22 – #18 AWG
.084 – .089
#16 – #14 AWG
.110 – .115
#12 – #10 AWG
DIE2005 GAGING REQUIREMENTS
NEST
B
C
D-E
Thomas & Betts Corporation
Memphis, Tennessee
www.tnb.com
VISUAL INSPECTION
TABLE 4
DIE2007 GAGING REQUIREMENTS
GAGING
NEST
MIN. – MAX.
RED
.190 – .196
BLUE
.212 – .218
TABLE 6
GAGING
WIRE SIZE
MIN. – MAX.
.083 – .089
#16 – #14 AWG
.118 – .124
#12 – #10 AWG
.176 – .181
#8 – #6 AWG
HE.17454 / TA04928 D Page 12 of 12
WIRE SIZE
#8 AWG
#6 AWG
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