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SV 142
S-DIAS Splitter VARAN
Technical Manual
Date of creation: 02.08.2019
Version date: 02.08.2019
Article number: 20-023-142-E

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Summary of Contents for SIGMATEK VARAN SV 142 S-DIAS

  • Page 1 SV 142 S-DIAS Splitter VARAN Technical Manual Date of creation: 02.08.2019 Version date: 02.08.2019 Article number: 20-023-142-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through its use.
  • Page 3 SV 142 with 1 VARAN In 4 VARAN Out With its four VARAN Out ports, the VARAN SV 142 S-DIAS splitter module allows a VARAN bus system to be configured in a tree structure. The SV 142 has the same form as S-DIAS, so that it can be mounted on a DIN rail with S-DIAS modules.
  • Page 4: Table Of Contents

    SV 142 S-DIAS SPLITTER VARAN Contents Introduction ................4 Target Group/Purpose of this Manual ........4 Important Reference Documentation ......... 4 Contents of Delivery ..............4 Basic Safety Guidelines ............5 Symbols Used ................5 Disclaimer ..................6 Technical Data ................ 9 Performance Data .................
  • Page 5 S-DIAS SPLITTER VARAN SV 142 Applicable Connectors ............... 17 Applicable Connector Cables ............ 18 Label Field ................... 19 Strain Relief ................20 Real-time Ethernet ..............21 10 Recommended Shielding for VARAN ........22 10.1 Wiring from the Control Cabinet to an External VARAN Component ..................
  • Page 6: Introduction

    Please see our website for our hotline number and business hours. Important Reference Documentation • Design specification VARAN These documents can be downloaded from our website or obtained through SIGMATEK Support. Contents of Delivery 1x SV 142 1x opposing connector This document can be downloaded from our website.
  • Page 7: Basic Safety Guidelines

    S-DIAS SPLITTER VARAN SV 142 Basic Safety Guidelines Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes: DANGER Identifies an immediate danger with high risk, which will lead to immediate death or serious injury if not avoided.
  • Page 8: Disclaimer

    Please thoroughly read the corresponding data sheets, operating instructions and this system handbook before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through non-compliance with these instructions or applicable regulations. The general and special safety instructions described in the following sections, as well as technical regulations, must therefore be observed.
  • Page 9 Maintain this manual in readable condition and keep it accessible for reference. Operate the unit with devices and accessories approved by SIGMATEK only. CAUTION Handle the device with care and do not drop or let fall.
  • Page 10 • 2011/65/EU “Restricted use of certain hazardous substances in electrical and electronic equipment” (RoHS Guideline) The EU Conformity Declarations are provided on the SIGMATEK website. See Products/Downloads or use the search function and the keyword “EU Declaration of Conformity”. Page 8...
  • Page 11: Technical Data

    S-DIAS SPLITTER VARAN SV 142 Technical Data Performance Data 1x VARAN In (Tyco Mini I/O) Interfaces 4x VARAN Out (Tyco Mini I/O), +24 V switchable over VARAN, 500 mA per port (therefrom, optional 1x Ethernet (Vte) or real-time Ethernet) (maximum cable length: 100 m) Electrical Requirements Supply voltage +18-30 V DC...
  • Page 12: Miscellaneous

    SV 142 S-DIAS SPLITTER VARAN Miscellaneous Article number 20-023-142 Hardware version Standard UL in preparation Approvals Environmental Conditions Storage temperature -20 ... +85 °C Environmental temperature 0 ... +50 °C Humidity 0-95 %, non-condensing Installation altitude above sea 0-2000 m without derating, level >...
  • Page 13: Mechanical Dimensions

    S-DIAS SPLITTER VARAN SV 142 Mechanical Dimensions 02.08.2019 Page 11...
  • Page 14: Esd Protection

    SV 142 S-DIAS SPLITTER VARAN ESD Protection Before any device is connected to or disconnected from the SV 142, the potential with ground should be equalized (by touching the control cabinet or ground terminal). Electrostatic loads (through clothing and shoes) can thereby be dissipated.
  • Page 15: Connector Layout

    S-DIAS SPLITTER VARAN SV 142 Connector Layout Front View 02.08.2019 Page 13...
  • Page 16: Status Leds

    SV 142 S-DIAS SPLITTER VARAN 7.1.1 Status LEDs yellow LIGHTS VARAN PLL locked DC OK green LIGHTS module is supplied with a voltage > 18 V VARAN In Link green LIGHTS connection between both PHYs made BLINKS VARAN In of the primary client has no link VARAN In Active yellow LIGHTS...
  • Page 17: Varan Wiring Guidelines

    S-DIAS SPLITTER VARAN SV 142 7.1.3 VARAN Wiring Guidelines Since the components are supplied with power through VARAN, the maximum cable length (without new 24 V supply is highly dependent on the cross section of the VARAN cable and the number of connected modules. The voltage can be supplied (switchable via the software) to the following modules over the RJ45 connector of the VARAN Out port.
  • Page 18: Top View

    SV 142 S-DIAS SPLITTER VARAN Top View Page 16 02.08.2019...
  • Page 19: Applicable Connectors

    S-DIAS SPLITTER VARAN SV 142 Applicable Connectors Connectors: X1-X5: Industrial Mini I/O Plug Type 1 Lock Extend Version (not included in delivery) X6: Connectors with spring terminals (included in delivery) The spring terminals are suitable for the connection of ultrasonically compressed (ultrasonically welded) strands.
  • Page 20: Applicable Connector Cables

    SV 142 S-DIAS SPLITTER VARAN Applicable Connector Cables VARAN Cable type Length Article number RJ45 on industrial Mini I/O Type 1, drag chain capable 0.5 m 16-911-005 16-911-010 1.5 m 16-911-015 16-911-020 16-911-030 16-911-050 10 m 16-911-100 20 m 16-911-200 50 m 16-911-500 Industrial Mini I/O Type 1 on industrial Mini I/O Type 1, drag chain capable...
  • Page 21: Label Field

    S-DIAS SPLITTER VARAN SV 142 Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Article number Weidmüller 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Article number Weidmüller 1324380000 02.08.2019 Page 19...
  • Page 22: Strain Relief

    SV 142 S-DIAS SPLITTER VARAN Strain Relief The cable must be mounted close to the module (e.g. using a clamp)! No mechanical stress can be applied to the connection! Page 20 02.08.2019...
  • Page 23: Real-Time Ethernet

    S-DIAS SPLITTER VARAN SV 142 Real-time Ethernet To connect a simulation computer in real time, the SV 142 has an optional real-time Ethernet port. The applicable real-time Ethernet port is defined through the HW class (VARAN Out Port 1- The simulation computer is connected directly to the port defined in the HW class. With an active application, the real-time simulation data can now be exchanged between the simulation computer and the CPU via the VARAN bus To avoid disruptions by the network participants, the simulation computer and VSV 142 must be connected directly.
  • Page 24: Recommended Shielding For Varan

    It is recommended to avoid placing VARAN bus lines parallel to power cables whenever possible. SIGMATEK recommends the use of CAT5e industrial Ethernet bus cables. An S-FTP cable should be used for the shielding.
  • Page 25: Wiring From The Control Cabinet To An External Varan Component

    S-DIAS SPLITTER VARAN SV 142 10.1 Wiring from the Control Cabinet to an External VARAN Component If the Ethernet lines are connected from a VARAN component to a VARAN node located outside the control cabinet, the shielding should be placed at the entry point of the control cabinet housing.
  • Page 26: Wiring Outside Of The Control Cabinet

    SV 142 S-DIAS SPLITTER VARAN 10.2 Wiring Outside of the Control Cabinet If a VARAN bus line must be connected outside of the control cabinet only, no additional shield support is required. A requirement therefore, is that only IP67 modules and connectors can be used outside the control cabinet.
  • Page 27: Shielding For Wiring Within The Control Cabinet

    S-DIAS SPLITTER VARAN SV 142 10.3 Shielding for Wiring Within the Control Cabinet Sources of strong electromagnetic noise located within the control cabinet (drives, Transformers, etc.) can induce interference in a VARAN bus line. Spike voltages are deflected over the metallic housing of a RJ45 connector. Noise is conducted through the control cabinet housing without further action from the electronic components.
  • Page 28: Connecting Noise Generating Components

    SV 142 S-DIAS SPLITTER VARAN 10.4 Connecting Noise Generating Components With the connection of power components that generate strong electromagnetic interference, it is also critical to ensure correct shielding. The shielding should be placed before a power element (or group of power elements). Page 26 02.08.2019...
  • Page 29: Shielding Between Two Control Cabinets

    S-DIAS SPLITTER VARAN SV 142 10.5 Shielding Between Two Control Cabinets If two control cabinets must be connected over a VARAN bus, it is recommended that the shielding be located at the entry points of both cabinets. Noise can be thereby prevented from reaching the electronics within the control cabinet.
  • Page 30: Transport/Storage

    SV 142 S-DIAS SPLITTER VARAN 11 Transport/Storage This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! CAUTION During transport, temperature and humidity fluctuations may occur.
  • Page 31: Mounting

    S-DIAS SPLITTER VARAN SV 142 12 Mounting 12.1 Thermal Requirements The S-DIAS modules are designed for installation into the control cabinet. To mount the modules, a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches.
  • Page 32: S-Dias Assembly

    SV 142 S-DIAS SPLITTER VARAN Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) 12.2 S-DIAS Assembly The SV 142 has no S-DIAS functions and does not extend the S-DIAS bus. The SV 142 must be mounted at the beginning or end of an S-DIAS module block, so the S-DIAS bus of the module block is not interrupted.
  • Page 33: Maintenance

    S-DIAS SPLITTER VARAN SV 142 13 Maintenance WARNING During maintenance as well as servicing, observe the safety instructions from chapter 2. 13.1 Service This product was constructed for low-maintenance operation. 13.2 Repair When sent for repair, the panel should be transported in the original packaging if possible.
  • Page 34: Disposal

    SV 142 S-DIAS SPLITTER VARAN 14 Disposal When disposing of the panel, the national electronic scrap regulation must be observed. The panel cannot be discarded with domestic waste. Page 32 02.08.2019...
  • Page 35 S-DIAS SPLITTER VARAN SV 142 Documentation Changes Change date Affected page(s) Chapter Note 02.08.2019 Page 33...
  • Page 36 SV 142 S-DIAS SPLITTER VARAN Page 34 02.08.2019...

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