Table of Contents
Advertisement
Quick Links
©2015 ClearSpan™
All Rights Reserved. Reproduction
is prohibited without permission.
Revision date: 12.08.15
ClearSpan
30' Wide Pony Wall Building
Photo may show a model of a different length and design.
CLEARSPAN
™
STK#
PB00812R4W
PB00813R4W
PB00814R4W
*Height shown includes 4' pony wall.
POLY BUILDINGS
™
DIMENSIONS
30' W x 19' H x 48' L
30' W x 19' H x 60' L
30' W x 19' H x 72' L
1
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for ClearSpan 30' Wide Pony Wall Building
Summary of Contents for ClearSpan 30' Wide Pony Wall Building
- Page 1 CLEARSPAN POLY BUILDINGS ™ ClearSpan ™ 30' Wide Pony Wall Building Photo may show a model of a different length and design. STK# DIMENSIONS PB00812R4W 30' W x 19' H x 48' L PB00813R4W 30' W x 19' H x 60' L...
-
Page 2: Safety Precautions
READ THIS DOCUMENT BEFORE ASSEMBLY BEGINS • Identify whether underground cables and pipes are present before preparing site or anchoring structure. Thank you for purchasing this ClearSpan™ shelter. When properly assembled and maintained, this product will • Location should be away from structures that could provide years of reliable service. -
Page 3: Assembly Procedure
These words and phrases are common to most • Swaged End or Swaged Pipe: The term "swaged'' ClearSpan™ shelters and identify the different shelter refers to the tapered tube or pipe end. Swaged parts. (Some are used in this document. Others may not ends of a pipe can be inserted into couplers and apply to this particular shelter.) These terms describe... -
Page 4: Required Tools
CLEARSPAN POLY BUILDINGS ™ REQUIRED TOOLS SHELTER CARE AND MAINTENANCE The following list identifies the main tools needed to Proper care and maintenance is important. Check these assemble shelter. Additional tools and supports may be items periodically for proper maintenance: needed depending on the structure, location, and •... - Page 5 CLEARSPAN POLY BUILDINGS ™ The following graphics and photos will help identify the different building parts. Consult Quick Start Guide for additional details and diagrams. (Some parts are not shown.) FAH325B & FALB32B FA4482B Tek Screw Carriage Bolt & Nut...
- Page 6 CLEARSPAN POLY BUILDINGS ™ ClearSpan ™ Pony Wall Building Instructions that follow describe assembling all rafters and then constructing the frame. Depending on the number of individuals assisting with construction, it may be best and more efficient to have someone assemble rafters and others assemble the frame as rafters are completed.
- Page 7 CLEARSPAN POLY BUILDINGS ™ LAY OUT BUILDING SITE • Pony wall must support load created by shelter plus additional loads imposed by wind and other elements. Review the previous Location and Site information before Concrete, large pre-cast concrete blocks, or 8" x 8" (or beginning pony wall construction.
- Page 8 CLEARSPAN POLY BUILDINGS ™ ATTACHING RAFTER FEET TO CONCRETE WALL Additional materials required to secure rafter feet to concrete are not included and must be purchased by customer. Materials and rafter foot shown in the following diagrams differs from that included with building.
-
Page 9: Top View
CLEARSPAN POLY BUILDINGS ™ ATTACH MOUNTING FEET TO SUPPORT POSTS OR PONY WALL Complete these steps: 1. Remove pipe insert from each 104302 mounting foot assembly. 2. Reattach connecting bolts to mounting plates so they are not lost. Pipe Set pipe inserts aside for rafter assembly. - Page 10 CLEARSPAN POLY BUILDINGS ™ BUILDING MOUNTED ON PONY WALL TOP VIEW 30' Width center of plate to center of plate to center of plate center of plate Pony Wall SIDE VIEW — MOUNTING PLATE ONLY Flange 48" center of plate to center of plate 48"...
- Page 11 CLEARSPAN POLY BUILDINGS ™ ASSEMBLE BUILDING COMPONENTS ATTENTION: After assembling end rafters, set them NOTE: Assistance is required to assemble the shelter. aside in an accessible area. One rafter is positioned at each end of frame during assembly. END RAFTER ASSEMBLY (2)
- Page 12 CLEARSPAN POLY BUILDINGS ™ INTERIOR RAFTER ASSEMBLIES ATTENTION: After assembling interior rafters, set them aside in an accessible area. Gather parts: • Rafter pipe: 30R23S1D Do not mix end rafters with these interior rafters. • Rafter pipes: 30R23S1 & 30R23P2 •...
-
Page 13: Frame Assembly
CLEARSPAN POLY BUILDINGS ™ FRAME ASSEMBLY Gather parts: • All rafter assemblies • Purlin pipes: 1.315" x 75" swaged (131S075) & 1.315" x XX" plain (131P0XX) NOTE: The XX" represents length required to reach end of shelter after connecting the 75" pipes. Consult spec sheet and Side Profile diagrams (Quick Start) for pipe identification and quantities. - Page 14 CLEARSPAN POLY BUILDINGS ™ FRAME ASSEMBLY (CONTINUED) 4. Place a cross connector (102546) at top of inside rafter, align it with the QH1070 pipe strap attached to underside of end rafter at the top. 5. Insert plain end of purlin pipe (131S075) through cross connector and through pipe strap at the top of end rafter.
- Page 15 CLEARSPAN POLY BUILDINGS ™ FRAME ASSEMBLY (CONTINUED) 13. Repeat previous steps to set and secure all remaining interior rafters. 14. As purlin pipes are added, secure each pipe splice using a Tek screw. 15. Finally, set remaining end rafter, which includes QH1070 pipe straps, and finish each purlin run using a XX" pipe (131P0XX).
-
Page 16: Cable Assembly
CLEARSPAN POLY BUILDINGS ™ CABLE ASSEMBLY ATTENTION: Consult the diagram on the next page to Cable assemblies provide diagonal bracing. identify cable assemblies and cable locations. Each cable assembly includes the following items: • Cable (2 cables cut to length) •... - Page 17 CLEARSPAN POLY BUILDINGS ™ CABLE ASSEMBLY (CONTINUED) 5. Install a second cable clamp six to eight (6"-8") inches from first clamp and tighten both clamps. 6. Remove bolt from turnbuckle jaw and position cable end with thimble into turnbuckle jaw.
-
Page 18: Cable Placement
CLEARSPAN POLY BUILDINGS ™ CABLE PLACEMENT ATTENTION: Install a carriage bolt in this Diagram and inserts below identify placement and proper location at both ends of Carriage Bolt way to attach cable assemblies. the shelter. Do not tighten cables until frame is properly and securely Drill through rafter and anchored as described in the Must Read document. - Page 19 CLEARSPAN POLY BUILDINGS ™ ANCHOR THE SHELTER INSTALL MAIN COVER RATCHETS After installing all cable assemblies, anchor the frame. Attach all ratchets to the outside of pony wall or support Once frame is anchored properly, continue with these posts. Gather parts: instructions.
- Page 20 CLEARSPAN POLY BUILDINGS ™ 4. Measure approximately 24" down from top of pony ATTACHING RATCHETS TO CONCRETE PONY WALL wall or support posts and attach ratchet. Additional materials required to secure ratchets to concrete are not included and must be purchased by Install ratchets immediately across from each other customer.
- Page 21 CLEARSPAN POLY BUILDINGS ™ PREPARE MAIN COVER Gather parts: • Pipe 1.66" x 99" swaged • Pipe 1.66" x XX" plain: The XX refers to the length of plain pipe needed to reach frame end and to complete conduit. Consult Side Profile diagram in Quick Start section of these instructions to identify this pipe length.
- Page 22 CLEARSPAN POLY BUILDINGS ™ ATTACH MAIN COVER 3. Once cover is pulled into position, center it on frame (end-to-end and side-to-side). Gather parts: WARNING: To prevent damage and injury, do not leave • Main cover (with conduits inserted) cover unattended if it has not been properly secured.
- Page 23 CLEARSPAN POLY BUILDINGS ™ INSTALL MAIN COVER SIDE STRAPS Side straps wrap around conduit in side pocket. Ends of each strap are then fed into each side ratchet attached to pony wall or support posts and slightly tightened to keep cover in position.
- Page 24 CLEARSPAN POLY BUILDINGS ™ INSTALL MAIN COVER SIDE STRAPS–continued 4. Repeat previous steps to install and slightly tighten remaining straps. Photos below show examples of pony wall shelters and how to attach ratchets to secure main cover. 5. After all side straps are in place and slightly tightened and cover is centered evenly on frame, complete the following steps to install the PVC cover conduit.
- Page 25 CLEARSPAN POLY BUILDINGS ™ INSTALL PVC CONDUIT FOR MAIN COVER ENDS Install PVC conduits near main cover ends to provide an additional tie-down position. Complete these steps to install Complete this section if building is longer than 48'. The conduit and strapping for main cover stretch pockets.
- Page 26 CLEARSPAN POLY BUILDINGS ™ INSTALL PVC CONDUIT (CONTINUED) 8. Move to cover end opposite the temporary straps and cut notches in stretch pocket as prevously described. 3. Repeat steps and continue to assemble and feed PVC 9. Next, take one end of the bulk roll of 1" strapping and conduit into pocket.
- Page 27 CLEARSPAN POLY BUILDINGS ™ INSTALL PVC CONDUIT (CONTINUED) TIGHTEN SIDE RATCHETS 14. Beginning at either end, tighten strap. Strapping will Verify that cover is in the desired position and centered on pull against strapping installed at the other end. the frame. (Loosen and reposition if needed.) Continue with these steps to tighten side ratchets.
- Page 28 POLY BUILDINGS ™ 15'-5 1/4" Height QUICK START GUIDE 30' Wide Pony Wall Building 30'-0" Width 4'-0" F F R R O O N N T T Grid Represents 12" Squares Frame shown may differ in length from actual frame.
- Page 29 CLEARSPAN POLY BUILDINGS ™ Revision date: 12.08.15...
- Page 30 CLEARSPAN POLY BUILDINGS ™ Revision date: 12.08.15...
- Page 31 CLEARSPAN POLY BUILDINGS ™ Revision date: 12.08.15...
- Page 32 CLEARSPAN POLY BUILDINGS ™ Revision date: 12.08.15...
- Page 33 CLEARSPAN POLY BUILDINGS ™ Revision date: 12.08.15...
Need help?
Do you have a question about the 30' Wide Pony Wall Building and is the answer not in the manual?
Questions and answers