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ClearSpan Super Moo-Tel Building 38' Wide Assembly Manual

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©2012 ClearSpan™
All Rights Reserved. Reproduction
is prohibited without permission.
Revision date: 03.16.12
ClearSpan
Super Moo-Tel Building
™
38' Wide
Photo may show a model of a different length.
CLEARSPAN
STK#
DIMENSIONS
PB00290R4/R5
38' W x 15' H x 40' L
PB00292R4/R5
38' W x 15' H x 60' L
PB00294R4/R5
38' W x 15' H x 80' L
PB00296R4/R5
38' W x 15' H x 100' L
SUPER MOO-TEL
™
1

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Summary of Contents for ClearSpan Super Moo-Tel Building 38' Wide

  • Page 1 38' W x 15' H x 40' L PB00292R4/R5 38' W x 15' H x 60' L PB00294R4/R5 38' W x 15' H x 80' L ©2012 ClearSpan™ All Rights Reserved. Reproduction PB00296R4/R5 38' W x 15' H x 100' L is prohibited without permission.

  • Page 2: Safety Precautions

    • Never erect the structure under power lines. • Identify whether underground cables and pipes are Thank you for purchasing this ClearSpan™ shelter. When present before preparing the site or anchoring the properly assembled and maintained, this product will structure.

  • Page 3: Assembly Procedure

    These words and phrases are common to most refers to the tapered end of the pipe or tube. Swaged ClearSpan™ shelters and identify the different parts of ends of a pipe can be inserted into couplers and the the shelter. (Some are used in this document. Others may straight ends of other pipes of the same diameter.

  • Page 4: Required Tools

    CLEARSPAN SUPER MOO-TEL ™ REQUIRED TOOLS SPECIAL NOTE: Baseboards for Frame The following list identifies the main tools needed to These instructions recommend installing a baseboard assemble the shelter. Additional tools and supports may be under the mounting feet along each side of the frame. The needed depending on the structure, location, and baseboard runs from the front to the back of the building.
  • Page 5 CLEARSPAN SUPER MOO-TEL ™ FA4482B Tek Screws The following graphics and photos will help you identify the different parts of the building. Consult the Quick Start Guide for additional details and diagrams. (Some parts are not shown.) 111708 111708 Bracket...
  • Page 6 CLEARSPAN SUPER MOO-TEL ™ ClearSpan ™ Super Moo-Tel Building The instructions that follow describe assembling all rafters and then constructing the frame. Depending on the number of individuals assisting with the construction, it may be best and more efficient to have someone assemble the rafters and others assemble the frame as rafters are completed.

  • Page 7: Rafter Assembly

    CLEARSPAN SUPER MOO-TEL ™ LAY OUT THE BUILDING SITE ASSEMBLE THE SUPER MOO-TEL BUILDING COMPONENTS After the site is prepared, identify the location of the shelter NOTE: Assistance is required to assemble the shelter. corners helps to square the frame after it is assembled.
  • Page 8 CLEARSPAN SUPER MOO-TEL ™ 6. In the hole closest to the foot base, secure foot to rafter RAFTER ASSEMBLY (CONTINUED) using a ½" x 4½" bolt. See previous photo insert. 3. Secure each pipe joint using one ½" x 4½" bolt, a single purlin connection bracket (#105350), and nut.

  • Page 9: Frame Assembly

    CLEARSPAN SUPER MOO-TEL ™ FRAME ASSEMBLY RAFTER ASSEMBLY (CONTINUED) Gather the parts: 4. Assemble a rafter foot base using one (1) 3.25" pipe fitting (#105092) and one (1) base (#105241). Connect • All rafter assemblies the pipe fitting and base using carriage bolt, nut, and •...
  • Page 10 CLEARSPAN SUPER MOO-TEL ™ FRAME ASSEMBLY (CONTINUED) 6. With center purlin in position, move to the purlin position above each rafter foot, adjust the on-center 2. Verify that the on-center rafter width is 38' and secure rafter spacing as needed, and install those purlins.

  • Page 11: Cable Assembly

    CLEARSPAN SUPER MOO-TEL ™ CABLE ASSEMBLY Cable assemblies provide diagonal bracing for the building. Each cable assembly includes the following items: • Two (2) lengths of cable: Measure from point-to-point on the frame and cut as needed. • Turnbuckle (1) •...

  • Page 12: Cable Placement

    CLEARSPAN SUPER MOO-TEL ™ CABLE PLACEMENT The diagram and inserts below identify the placement and proper way to attach the cable assemblies to the building. Anchor the assembled frame before you tighten the cables. Consult the Side Profile Diagram in the Quick Start section.

  • Page 13: Tighten The Cables

    CLEARSPAN SUPER MOO-TEL ™ INSTALL THE RATCHETS FOR THE MAIN COVER ATTENTION: Consult the Side Profile Diagram in the Quick Start Section for ratchet locations. Do not attach Before turnbuckles are tightened, attach all QH1065 side ratchets to any purlin bracket where a cable is secured.
  • Page 14 CLEARSPAN SUPER MOO-TEL ™ END WALL INSTALLATION 4" x 4" Tubes 4" x 4" Tubes Consult the end wall diagrams in the Quick Start section of these instructions before you begin. Assistance is required to assemble the end wall. Lifts designed to reach the top of the end rafter are also needed.
  • Page 15 CLEARSPAN SUPER MOO-TEL ™ END WALL INSTALLATION (CONTINUED) 2. After the 4" x 4" door framing is installed, assemble the remaining end wall framing using the 2.0" x 2.0" square Assemble the End Frame tubing (105328) and the related connectors.
  • Page 16 CLEARSPAN SUPER MOO-TEL ™ PREPARE MAIN COVER Gather the parts: • Pipe 1.66" x 99" swaged • Pipe 1.66" x XX" plain: The XX refers to the length of the plain pipe needed to reach the end of the frame and to complete the conduit.
  • Page 17 CLEARSPAN SUPER MOO-TEL ™ ATTACH MAIN COVER 4. Once the main cover is pulled into position, center the cover on the frame (end-to-end and side-to-side). Gather the parts: WARNING: To prevent damage and injury, do not • Main cover (with cover conduits inserted) leave the cover unattended if it has not been properly •...
  • Page 18 CLEARSPAN SUPER MOO-TEL ™ INSTALL THE MAIN COVER SIDE STRAPS NOTE: When cutting the slit in the pocket for the strap, do not cut the main cover; cut only the pocket material. The side straps wrap around slits in the conduit pocket. The strap ends of each strap are then fed into each side ratchet 2.
  • Page 19 CLEARSPAN SUPER MOO-TEL ™ TRIM MAIN COVER HEM FOR ROLL-UP SIDE 1. Beginning at one end of the main cover, determine the Space below is reserved for customer notes. height of the roll-up side and remove the hem area. For example, if you want a 48" sidewall opening when the sidewall is rolled up, remove 48"...
  • Page 20 CLEARSPAN SUPER MOO-TEL ™ INSTALL THE PVC CONDUIT FOR MAIN COVER ENDS PVC conduits are installed near the ends of the main cover to provide an additional tie-down position. Complete these Complete this section if the building is longer than 48'.
  • Page 21 CLEARSPAN SUPER MOO-TEL ™ INSTALL PVC CONDUIT (CONTINUED) 8. Continue weaving the strap around the end rafter and PVC conduit working up and over the rafter and down 3. Repeat the steps and continue to assemble and feed to the other end of the PVC conduit.
  • Page 22 CLEARSPAN SUPER MOO-TEL ™ INSTALL PVC CONDUIT (CONTINUED) TIGHTEN THE SIDE RATCHETS 12. Beginning at either end of the cover, tighten the strap. Verify that the cover is in the desired position and centered The strapping will pull against the strapping installed at on the frame.
  • Page 23 CLEARSPAN SUPER MOO-TEL ™ END PANEL INSTALLATION 5. Once the lower edge is secured as desired, move to the top edge of the panel, remove the temporary The following procedure describes installing an end panel. screws, and pull the panel up and over the end rafter to stretch it into position.
  • Page 24 CLEARSPAN SUPER MOO-TEL ™ END PANEL INSTALLATION (continued) Cut Door Openings in End Panel ATTENTION: For best results and to keep the stretched panel in position, install Tek screws and washers from the outside around the door frame to secure the end panel to the door jambs and header. Do this before cutting the opening in the panel.
  • Page 25 CLEARSPAN SUPER MOO-TEL ™ Secure the End Panel to the End Frame The frame shown in the following diagrams may differ from the actual frame. Installation steps are the same. 1. With door opening cut, secure the end panel to the door frame using Tek screws and washers. See diagram below.
  • Page 26 CLEARSPAN SUPER MOO-TEL ™ INSTALL THE END RATCHETS FOR THE MAIN COVER INSTALL THE ROLL-UP CONDUIT After end panels are installed and all doors are installed The roll-up conduit is inserted into the pocket at the edge (if equipped), attach the end ratchets for the main cover of the main cover on both sides.
  • Page 27 CLEARSPAN SUPER MOO-TEL ™ TWIST-OF-THE-WRIST ASSEMBLY 4. Position the channel along the rafter at the desired end of the building where the Twist-of-the-Wrist assembly Gather the parts: will be located. Place the lower end of the channel an inch off the ground to allow free movement of the •...
  • Page 28 CLEARSPAN SUPER MOO-TEL ™ TWIST-OF-THE-WRIST ASSEMBLY (CONTINUED) 12. Slide the Twist-of-the-Wrist assembly onto the aluminum channel from the ground end. (This is the 8. Slide the Twist-of-the-Wrist mounting plate over the free end of the channel.) long bolts and secure the plate with two lock nuts.
  • Page 29 CLEARSPAN SUPER MOO-TEL ™ INSTALL ANTI-BILLOW ROPES 5. Repeat Steps 2-4 using the following photo as a pattern guide. Dashed line shows the rope location. Gather the parts: • Anti-billow rope (#CC5310) • 5/16" Eye screws (#FA2160) (Use with baseboard.) •...
  • Page 30 If the shelter is moved, inspect all parts and connections before reassembling. • For replacement or missing parts, call 1.800.245.9881 for assistance. NOTE: With the exception of Truss Arch buildings, ClearSpan™ shelters do not have any tested loading criteria. Revision date: 03.16.12...
  • Page 31 CLEARSPAN SUPER MOO-TEL ™ 15'-0" Height QUICK START GUIDE 38'-0" Width 38' Wide Super Moo-Tel Building F F R R O O N N T T Grid Represents 12" Squares Ground Level Frame shown may differ from actual frame. Revision date: 03.16.12...
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  • Page 45 CLEARSPAN SUPER MOO-TEL ™ Door Jamb Addendum ADDITIONAL 111708 BRACKET INSTALLATION FOR DOOR JAMBS (Door Installation Only.) Band Clamp In addition to the standard door jamb and end frame End Rafter installation instructions presented in this guide, please install the 111708 connection brackets as described below.
  • Page 46 CLEARSPAN SUPER MOO-TEL ™ Revision date: 03.16.12...
  • Page 47 CLEARSPAN SUPER MOO-TEL ™ This page reserved for customer notes. Revision date: 03.16.12...