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©2017 ClearSpan™
All Rights Reserved. Reproduction
is prohibited without permission.
Revision date: 11.28.17
ClearSpan
36' Wide Pony Wall Building
Ground Level
Photo may show a model of a different length. Cover is not shown.
108467_68_69_70
CLEARSPAN
PONY WALL BUILDINGS
STK#
DIMENSIONS
108467
36' W x 16' 2" H x 60' L
108468
36' W x 16' 2" H x 72' L
108469
36' W x 16' 2" H x 84' L
108470
36' W x 16' 2" H x 96' L
*Building height does not include pony wall.
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Summary of Contents for ClearSpan 36' Wide Pony Wall Building

  • Page 1 CLEARSPAN PONY WALL BUILDINGS ™ ClearSpan ™ 36' Wide Pony Wall Building Ground Level Photo may show a model of a different length. Cover is not shown. STK# DIMENSIONS 108467 36' W x 16' 2" H x 60' L 108468 36' W x 16' 2"...
  • Page 2: Safety Precautions

    • Never erect the structure under power lines. • Identify whether underground cables and pipes are Thank you for purchasing this ClearSpan™ shelter. When present before preparing the site or anchoring the properly assembled and maintained, this product will structure.
  • Page 3: Assembly Procedure

    These words and phrases are common to most ends of a pipe can be inserted into couplers and the ClearSpan™ shelters and identify the different parts of straight ends of other pipes of the same diameter. the shelter. (Some are used in this document. Others may •...
  • Page 4 CLEARSPAN PONY WALL BUILDINGS ™ REQUIRED TOOLS The following list identifies the main tools needed to Space below is reserved for customer notes. assemble the shelter. Additional tools and supports may be needed. • Transit or laser level for site and pony wall layout •...
  • Page 5 CLEARSPAN PONY WALL BUILDINGS ™ The following graphics and photos will help identify the different parts of the building. Consult the Quick Start Guide for additional details and diagrams. (Some parts are not shown.) FA4482B QH1061 100441 AS1084 AS1004 104074 1/4"...
  • Page 6 CLEARSPAN PONY WALL BUILDINGS ™ ClearSpan ™ 36' Wide Pony Wall Building OVERVIEW This section describes assembling your building. For details of each assembly procedure, consult the Quick Start Guide and the individual sections of these instructions. See illustration below to identify main parts of shelter.
  • Page 7 CLEARSPAN PONY WALL BUILDINGS ™ LAY OUT THE BUILDING SITE • The pony wall must support the load created by the shelter plus the additional loads imposed by the wind Review the previous Location and Site information before and other elements. Concrete, large pre-cast concrete you begin construction of the pony wall.
  • Page 8 CLEARSPAN PONY WALL BUILDINGS ™ F325HBM ATTACH RAFTER FEET F325HBM Gather the parts: • 110617R Rafter Feet on-center • 110617L Rafter Feet • F325HBM Rafter Feet on-center • Customer-supplied fasteners Use the diagrams to attach the four (4) corner rafter feet for the two end rafters. Attach feet flush with the outside of the pony walls.
  • Page 9 CLEARSPAN PONY WALL BUILDINGS ™ ATTACH 104074 BRACKETS FOR CABLES For the first and second rafter at each end, Customer- install a 104074 bracket as shown. supplied fastener For the end rafters, secure the bracket to the inside of the pony wall using a customer- supplied fastener.
  • Page 10 CLEARSPAN PONY WALL BUILDINGS ™ RAFTER AND MAIN FRAME ASSEMBLY 36HB287P1E Assistance and lifts are required to assemble the main frame. The illustrations that follow identify the main parts of the frame assembly. 36HB287P4E 1. Locate three (3) couplers (CP287X125E) and four individual pipes for the end rafter: 36HB287P1E, 36HB287P2E, 36HB287P3E and 36HB287P4E.
  • Page 11 CLEARSPAN PONY WALL BUILDINGS ™ RAFTER AND MAIN FRAME ASSEMBLY (continued) 6. Locate the first two rafter pipes for the second rafter and slide each into a mounted rafter foot. 100P0745 ATTENTION: Order of pipes is opposite that of the end rafter.
  • Page 12 CLEARSPAN PONY WALL BUILDINGS ™ RAFTER AND MAIN FRAME ASSEMBLY (continued) 9. Using the diagrams on this page and those at the end of this 36HB287P1M instruction guide, assemble the next interior rafter. ATTENTION: Only the first two rafters at each end include the additional purlin pipes inserted into pre-drilled holes in the rafter pipes.
  • Page 13: Cable Assembly

    CLEARSPAN PONY WALL BUILDINGS ™ CABLE ASSEMBLY Cable assemblies provide diagonal bracing for the building. Each cable assembly includes the following items: • Two (2) lengths of cable: Measure from point-to-point on the frame and cut as needed. Allow extra to secure the connections and install the clamps.
  • Page 14 CLEARSPAN PONY WALL BUILDINGS ™ INSTALL AND TIGHTEN ALL CABLES The diagram and inserts below identify the placement and proper way to attach the cable assemblies to the building. Attach the end rafters to the end wall frame before you install and tighten the cables. After attaching all cables to the frame between the first two rafters at each end, tighten the turnbuckles.
  • Page 15 CLEARSPAN PONY WALL BUILDINGS ™ INSTALL SIDE RATCHETS Attach all ratchets on the outside of the pony wall. Attach two (2) ratchets per rafter (one on each side). 1. Along either side of the frame, attach one ratchet to the pony wall in line with each rafter. Use one 24"...
  • Page 16: Installation

    CLEARSPAN PONY WALL BUILDINGS ™ FINAL FRAME INSPECTION FOR COVER INSTALLATION Required Parts: Before the cover is installed, complete these steps to • 105383 premium tarp tape prepare and inspect the frame. • LJ7510 duct tape 1. Verify that all fasteners are installed and tight.
  • Page 17 CLEARSPAN PONY WALL BUILDINGS ™ Secure this conduit PREPARE MAIN COVER to the ratchets during cover install. Gather the parts: Pull this • Pipe 1.90" x 99" swaged conduit over frame. • Pipe 1.90" x XX" plain • Main cover •...
  • Page 18 CLEARSPAN PONY WALL BUILDINGS ™ WARNING: To prevent damage to the PULL MAIN COVER OVER FRAME cover and to prevent serious personal injury, DO NOT attempt to install the Gather the parts: main cover on windy days. • Main cover (with conduits inserted) •...
  • Page 19 CLEARSPAN PONY WALL BUILDINGS ™ SECURE MAIN COVER TO THE FRAME The main cover straps wrap around the conduit in the cover pocket. The ends of each strap are then fed into a ratchet attached to both pony walls. Required parts and tools: •...
  • Page 20 CLEARSPAN PONY WALL BUILDINGS ™ Sample Main Cover to show pocket location. INSTALL PVC CONDUIT TO STRETCH COVER The PVC conduit is inserted into notched pockets at End of main cover each end of the main cover. Strapping is then threaded where bonnet strap around the conduit and the end rafters.
  • Page 21 CLEARSPAN PONY WALL BUILDINGS ™ INSTALL PVC CONDUIT TO STRETCH COVER (continued) 6. Take the rope or strap used to pull the cover and cut a few sections long enough to tie the PVC conduit to the end rafter in evenly spaced locations. See example in the photo below.
  • Page 22 CLEARSPAN PONY WALL BUILDINGS ™ TIGHTEN THE MAIN COVER SIDE RATCHETS Verify that the cover is in the desired position and centered on the frame. (Loosen and reposition if needed.) Continue with these steps to tighten the side ratchets. 1. Move to the side ratchets attached to the pony wall.
  • Page 23 CLEARSPAN PONY WALL BUILDINGS ™ INSTALL THE END RATCHETS FOR THE MAIN COVER After the side ratchets are tight, attach the end ratchets for the main cover bonnet. Gather the parts: • Small ratchet (#QH1061) • Customer-supplied fastener Complete the following steps to secure the ratchets: 1.
  • Page 24 Replace all worn or damaged parts promptly. • For replacement or missing parts, call 1.800.245.9881 for assistance. NOTE: With the exception of Truss Arch buildings and unless otherwise noted, ClearSpan™ shelters and greenhouses do not have any tested loading criteria. 108467_68_69_70...
  • Page 25 CLEARSPAN PONY WALL BUILDINGS ™ 16'-2" Height QUICK START GUIDE 36' Wide Pony Wall Building 35'-9 1/8" Center to Center (Rafter) 36'-0" Edge to Edge (Pony Wall) FRONT Grid Represents 12" Squares Ground Level Frame shown may differ in length from actual frame.
  • Page 26 CLEARSPAN PONY WALL BUILDINGS ™ 108467_68_69_70 Revision date: 11.28.17...
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  • Page 37 CLEARSPAN PONY WALL BUILDINGS ™ Space below is reserved for customer notes. Revision date: 11.28.17 108467_68_69_70...