Hypertherm ArcGlide THC Field Service Bulletin
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Hypertherm ArcGlide THC Field Service Bulletin

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ArcGlide
®
THC
Replacement Parts
Field Service Bulletin
806560
Revision 3
November 2013

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Summary of Contents for Hypertherm ArcGlide THC

  • Page 1 ArcGlide ® Replacement Parts Field Service Bulletin 806560 Revision 3 November 2013...
  • Page 2 82 51 701 0358 Fax © 2013 Hypertherm, Inc. All rights reserved. ArcGlide and Hypertherm are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the property of their respective holders.

  • Page 3: Table Of Contents

    228586 – Lifter lower limit proximity switch ........................23 228587 – Lifter upper limit proximity switch ........................25 228588 – Station Enable 5 V LED ..........................26 228589 – LCD display ............................... 27 ArcGlide THC Replacement Parts Field Service Bulletin 806560...
  • Page 4 428081 – Servo amplifier module ............................ 36 428241 – Lifter side shield ..............................38 428242 – Ohmic wire ................................. 38 428245 – Sealing band ..............................40 428302 – Lifter motor ................................. 40 ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 5: Parts

    See the Safety section of the ArcGlide THC Instruction Manual for more safety precautions. Introduction This Field Service Bulletin provides information on replacement parts for the ArcGlide THC and how to replace them. Tools The following tools and materials are used in the replacement procedures in this FSB: ...

  • Page 6: Lifter Parts

    228939 35.7 kf (78.7 lbf) replacement magnets 104473 35.7 kf (78.7 lbf) replacement magnet 228938 20 kf (45 lbf) replacement magnets 104513 20 kf (45 lbf) replacement magnet 228940 Breakaway retaining tether ArcGlide THC Replacement Parts Field Service Bulletin 806560...
  • Page 7 Lifter interface board 428302 Lifter motor 428259 Grease gun 228591 Lifter slide 428245 Sealing band 228587 Lifter upper limit proximity switch 228586 Lifter lower limit proximity switch 428242 Ohmic wire 428241 Lifter side shields ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 8: Thc Controller Parts

    228589 LCD display 228578 THC processor board 428081 Servo amplifier module 228577 THC control interface board 228579 230 V surge board 228590 120 VAC, 5 V, 5 amp, 25 W power source ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 9: Hmi Parts

    228589 LCD display 228583 Momentary pushbutton switch 228582 HMI 7-segment display board 228579 230 V surge board 228590 120 VAC, 5 V, 5 amp, 25 W power source 228581 HMI processor board ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 10: Plasma Interface Board

    Plasma interface board Item Kit number Description Quantity 228576 Discrete plasma interface board 141162 Hypernet plasma interface board 228604 Hypernet upgrade kit for HPR400XD and HPR800XD 228611 Hypernet upgrade kit for HPR130XD and HPR260XD ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 11: Replacing Arcglide Parts

    Section 2 Replacing ArcGlide parts Use the instructions in the following sections to replace parts in the ArcGlide THC.  Replacement procedures are listed in order by the kit number for the part you are replacing. Before you begin a procedure, verify that you are using the procedure for the correct part.

  • Page 12: Accessing Arcglide Parts

    1. Turn OFF power to the HMI and disconnect the power and HMI cables. 2. Remove the 6 screws from the rear panel and set them aside. 3. Fold the rear panel down from the enclosure and lay it flat. ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 13: Replacement Procedures

    5. Using your labels, replace the input and output wires to the appropriate connectors on terminal blocks J2 and J3. 6. Replace the front of the enclosure and fasten the 4 screws. Tighten the screws to 1.12 N·m (10 lb·in.). 7. Restore power to the plasma system. ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 14: 228577 - Thc Control Interface Board

    5. Fasten the screws around the circular connectors on the front panel. Tighten the screws to 0.67 N·m (6 lb·in.). Use the following procedures to replace additional parts:  228578 – THC processor board on page 15  428081 – Servo amplifier module on page 36 ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 15: 228578 - Thc Processor Board

    5. Replace the 6 standoffs inside the front of the enclosure. Tighten the standoffs to 0.90 N·m (8 lb·in.). Use the following procedures to replace additional parts:  428081 – Servo amplifier module on page 36 ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 16: 228579 - 230 V Surge Board

    (in the HMI) into J1. 4. Replace the cable from the power supply into J2. 5. Replace the rear panel of the enclosure and fasten the screws. Tighten the screws to 1.13 N·m (10 lb·in.). ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 17: 228580 - Lifter Interface Board

    4. Snap the bottom panel of the board assembly onto the plastic standoffs. 5. Replace the top cover of the motor enclosure and fasten the 3 screws. Tighten the screws to 1.13 N·m (10 lb·in.). ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 18: 228581 - Hmi Processor Board

    6. Remove the screws from the standoffs at the upper corners and the lower center of the board. 7. Remove the board from the front panel. 8. On the front of the board, remove the hex nuts and round washers from the toggle switches. Save the washers for reuse. ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 19: 228582 - Hmi 7-Segment Display Board

    1. Remove the wide ribbon cable from the display board. 2. Remove the threaded standoff and washer and save them for reuse. 3. Remove the 3 screws from the remaining standoffs. 4. Lift the LED board from the standoffs. ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 20: 228583 - Momentary Pushbutton Switch

    2. Replace the hex nut around the base of the switch and tighten it to 1.35 N·m (12 lb·in.). Use the following procedures to remove and replace additional parts:  228581 – HMI processor board on page 18 ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 21: 228584 - Torch Up/Down Switch

    5. Finger tighten the hex boot around the switch on the front cover. 6. Replace the front cover of the motor enclosure and fasten the 4 screws. Tighten the screws to 1.13 N·m (10 lb·in.). ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 22: 228585 - Enable/Disable Switch

    5. Finger-tighten the hex boot around the switch on the front cover. 6. Replace the front cover of the motor enclosure and fasten the 4 screws. Tighten the screws to 1.13 N·m (10 lb·in.). ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 23: 228586 - Lifter Lower Limit Proximity Switch

    5. Attach the nut to the screw on the bottom of the switch so that the nut is flush with the end of the screw. 6. Insert the switch into the track with the imprint of a target toward the top of the lifter. ArcGlide THC Replacement Parts Field Service Bulletin 806560...
  • Page 24 19. Install the connectors from the switches and LED on the front cover to the lifter interface board: Laser pointer Enable/disable switch Up/down switch 20. Replace the front cover of the motor enclosure and fasten the 4 screws. Tighten the screws to 1.13 N·m (10 lb·in.). ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 25: 228587 - Lifter Upper Limit Proximity Switch

    8. Insert the connector of the switch cable into J1 on the lifter interface board. 9. Use new cable ties to secure the limit switch cables to the 3 cable tie anchors in the motor enclosure. ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 26: 228588 - Station Enable 5 V Led

    2. Fasten the nut and washer around the LED on the front panel. Finger-tighten the nut plus a 1/4 turn. 3. Replace the front cover of the motor enclosure and fasten the 4 screws. Tighten the screws to 1.13 N·m (10 lb·in.). ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 27: 228589 - Lcd Display

    Use the following procedures to replace additional parts: 228577 – THC control interface board on page 14   228578 – THC processor board on page 15  428081 – Servo amplifier module on page 36 ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 28: 228590 - 120 Vac, 5 V, 5 Amp, 25 W Power Source

    1. Remove the cable connectors for the red and black wires to the processor board and the black and white wires to the surge board. 2. Remove the screws from the standoffs. 3. Lift the board off the standoffs. ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 29: 228591 - Lifter Slide

    4. Secure the diode cable connector with cable ties to the cable anchor on the enclosure. 5. Replace the front cover of the motor enclosure and fasten the 4 screws. Tighten the screws to 1.13 N·m (10 lb·in.). ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 30: 228593 - 11.34 Kg (25 Lb) Magnetic Breakaway

    7. Thread the end of the breakaway tether through the breakaway tether bracket and return the torch and breakaway to the breakaway mounting plate. 8. Use a level to verify that the torch is at a 90 º angle to the workpiece. ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 31: 228595 - Lifter Motor Brushes

    5. Remove the 6 screws from the holes around the edge of the breakaway. 6. Lift the breakaway off the fiberglass base. Fiberglass base 7. Remove the 4 screws from the fiberglass base. ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 32: 228608 - Breakaway Cable

    8. Remove the 6 screws from the sides of the torch mounting plate and set them aside and lift the torch mounting plate off the lifter mounting plate. 9. Gently pull the breakaway sensor switch through the slot in the back of the torch and lifter mounting plates. ArcGlide THC Replacement Parts Field Service Bulletin 806560...
  • Page 33 Tighten the screw to 0.33 N·m (3 lb·in.). 4. Verify that the switch cable fits through both end segments of the flex track and around the lifter mounting block below the motor enclosure. Torch mounting plate ArcGlide THC Replacement Parts Field Service Bulletin 806560...
  • Page 34 12. Replace the left side panel and shield of the slide enclosure and fasten the 4 screws. Tighten the screws to 1.13 N·m (10 lb·in.). 13. Replace the front panel of the slide enclosure and fasten the 4 screws. Tighten the screws to 1.13 N·m (10 lb·in.). ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 35: 228938 - 20 Kf (45 Lbf) Replacement Magnets

    5. Thread the end of the breakaway tether through the breakaway tether bracket. 6. Replace the breakaway on the breakaway mounting plate. 7. Use a level to verify that the torch is at a 90 º angle to the workpiece. ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 36: 228940 - Breakaway Retaining Tether

    THC control interface board 7. Remove any portion of the pink gasket that remains on the heatsink bracket. 8. Lift the servo amplifier board off the connectors on the control interface board. ArcGlide THC Replacement Parts Field Service Bulletin 806560...
  • Page 37 10. Insert the connector for wires from the transformer into J3 on the THC control interface board. 11. Reconnect the ground wire to the ground screw on the back panel. 12. Replace the back panel and fasten the screws. Tighten the screws to 1.13 N·m (10 lb·in.). ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 38: 428241 - Lifter Side Shield

    5. Cut the cable ties that secure the ohmic wire to the inside of the motor enclosure and remove the ohmic wire from the motor enclosure. 6. Disconnect the ohmic wire from the torch tip. Ohmic wire Front view of the motor enclosure ArcGlide THC Replacement Parts Field Service Bulletin 806560...
  • Page 39 8. Install the connectors from the switches and LED on the front cover to the lifter interface board: Laser pointer Enable/disable switch Up/down switch 9. Replace the front cover of the motor enclosure and fasten the 4 screws. Tighten the screws to 1.13 N·m (10 lb·in.). ArcGlide THC Replacement Parts Field Service Bulletin 806560...

  • Page 40: 428245 - Sealing Band

    428302 – Lifter motor The procedure to replace the lifter motor must be performed by trained technicians. Improper assembly can result in binding and alignment problems with the proximity switches and the laser pointer. ArcGlide THC Replacement Parts Field Service Bulletin 806560...

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