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ClearSpan Tall Boy Moo-Tel Instruction Manual

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©2010 ClearSpan™
All Rights Reserved. Reproduction
is prohibited without permission.
Revision date: 02.10.10
ClearSpan
Tall Boy Moo-Tel
Photo may show a different but similar model.
™
™
STK#
DIMENSIONS
R030
30' W x L (length varies)
R035
35' W x L (length varies)
1

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Summary of Contents for ClearSpan Tall Boy Moo-Tel

  • Page 1 ClearSpan ™ Tall Boy Moo-Tel ™ Photo may show a different but similar model. STK# DIMENSIONS R030 30' W x L (length varies) ©2010 ClearSpan™ All Rights Reserved. Reproduction R035 35' W x L (length varies) is prohibited without permission.

  • Page 2: Table Of Contents

    Table of Contents accessory), you will find information to lead you through Important Information ..........3 the installation and assembly steps. This information Parts Identification ...........7 identifies at what point during the assembly a particular Overview..............8 accessory is installed or attached to the main building Prepare and Square the Building Site ....9 frame.

  • Page 3: Important Information

    BEGIN TO ASSEMBLE THE SHELTER. • Never erect the structure under power lines. Thank you for purchasing this ClearSpan™ Tall Boy • Identify whether underground cables and pipes are Moo-Tel™. When properly assembled and maintained, present before preparing the site, setting ground this product will provide years of reliable service.
  • Page 4 These words and phrases are common to most pipe joints and to fasten brackets to rafters. ClearSpan™ shelters and identify the different parts of the shelter. (Some are used in this document. Others may not apply to this particular shelter.) These terms describe the shipped parts and can also be found on the materials list/spec sheets included with the shipment.
  • Page 5 Important Information REQUIRED TOOLS The following list identifies the main tools needed to Space below is reserved for customer notes. assemble the shelter. Additional tools and supports may be needed depending on the structure, location, and application. • Tape measure or measuring device •...
  • Page 6 Important Information BASEBOARD NOTE RIBBON BOARD REQUIRED: DROP-DOWN SIDES A customer-supplied baseboard and retaining board A customer-supplied two-piece ribbon board is required are required to attach the drop-down and roll-up side for the installation of the drop-down panel. Consult the panels.

  • Page 7: Parts Identification

    Parts Identification The following graphics and photos will help you identify the different parts. (Some parts are not shown.) 103544 103496 AS5020 Pulley Mounting Plate Gearbox QH1061 FA4482B 102921 Neo- QH1065 AS1003 AS1083 1" Ratchet 2" Ratchet & FA4484B bonded Washer Cable Clamp 3/16"...

  • Page 8: Overview

    Overview ClearSpan ™ Tall Boy Moo-Tel ™ OVERVIEW Drawing may show a model of a different length. Refer to This section describes assembling your shelter. See Quick Start section located in the back of these instructions illustration below to identify main parts of the shelter.

  • Page 9: Prepare And Square The Building Site

    Prepare and Square the Building Site SQUARE THE SITE: GENERAL STEPS PREPARE THE BUILDING SITE A level site is required to accurately and safely construct Identify a corner where a building rafter will be the building. Consult the services of a qualified contractor positioned, drive in a stake, and string a line the exact to properly grade and prepare the site.

  • Page 10: Set The Ground Posts (Option)

    Set the Ground Posts (option) MARK THE SITE AND DIG POST HOLES These steps describe marking all post hole locations and digging the holes. For some sites, it may not be possible to complete the procedure in this manner. An alternative procedure such as working from one end of the building toward the other may be necessary.
  • Page 11 Set Ground Posts (option) SET GROUND POSTS DIAGRAM SHOWS A TYPICAL POST HOLE This procedure describes setting the ground posts in holes, bracing in place, and adding concrete. If your building includes mounting feet, skip this procedure and Ground Level continue with the installation of the mounting feet.

  • Page 12: Mounting Feet (Option)

    Mounting Feet (option) SETTING THE MOUNTING FEET In those instances where optional mounting feet have been ordered, secure the feet to a customer-supplied baseboard prior to attaching the rafter legs and assembling the frame. Customer is responsible for the necessary baseboards and fasteners used to secure the feet to the site.

  • Page 13: Rafter Assembly

    Rafter Assembly RAFTER ASSEMBLY After setting the ground posts or anchoring the mounting feet, continue with the rafter assembly. NOTE: All rafter assemblies consist of two rafter sections joined by a single splice at the peak. Consult the rafter diagram in the Quick Start section of these instructions CFG030PINSS01 Spice before and during the rafter assembly process for details.

  • Page 14: Frame Assembly

    Frame Assembly FRAME ASSEMBLY Gather the parts: • Assembled rafters and 1/2" x 2 1/2" mounting bolts, nuts, and flat washers • Ridge purlins (see Side Profile diagram for your building and for purlin identification and correct position) and 1/4" nuts •...
  • Page 15 Frame Assembly FRAME ASSEMBLY (continued) Move to the next set of ground posts (or mounting feet), attach that rafter (and rafter legs if needed), and brace in place. As previously described, use the 1/2" bolts to secure the rafter to the tops of the ground posts or rafter legs. Take the first section of ridge purlin (consult Side Profile diagram for your building length and correct purlin identification), align the pre-drilled holes with the studs of the rafter splice, and secure to the end rafter (A) and first interior rafter (B) using 1/4"...
  • Page 16 Frame Assembly FRAME ASSEMBLY (continued) Set the next rafter in place, secure it to the ground posts or rafter legs, and brace in place as needed. Take the next purlin and place the mounting holes over the splice studs and secure with the 1/4" nuts. Take one 108504 eyebolt, FAMA38B lock washer, and a 3/8"...
  • Page 17 Frame Assembly FRAME ASSEMBLY (continued) (2) 1/4" x 1" bolts and 1/4" nuts With the first two bays (3 rafters) assembled, take the Purlin first under purlin and secure it to the rafters using the 1/4" x 1" bolts and 1/4" hex nuts. See diagrams D and E at the right.

  • Page 18: Baseboard Installation

    Baseboard Installation BASEBOARD INSTALLATION Gather the parts: • 2" x 6" or 2" x 4" treated or recycled plastic lumber (supplied by customer) • 5/16" x 5" carriage bolts (FAH325B) Baseboard • 5/16" nuts (FALB32B) The following procedure describes one way to install the Ground Level required baseboards.

  • Page 19: Cable Installation

    Cable Installation CABLE ASSEMBLY Anchor Shackle Cable assemblies provide diagonal bracing for the building. Each cable assembly includes the following items: • One (1) length of cable: Measure from point-to-point on the frame and cut cable length as needed. Remember to allow extra to secure the connections and install the clamps.
  • Page 20 Cable Installation INSTALL AND TIGHTEN ALL CABLES The diagram and inserts below identify the placement and proper way to attach the cable assemblies to the frame. After attaching all cables to the frame, tighten the turnbuckles. Turnbuckles should be snug and not overtightened.

  • Page 21: Diagonal Strut Installation

    Diagonal Strut Installation STRUT INSTALLATION For additional support, attach diagonal struts to the frame between the end rafter and the first interior rafter at each end. Collect the needed parts and install the diagonal struts as instructed below. Required parts and tools: •...

  • Page 22: Mounting Foot-To-Rafter Strut Installation

    Mounting Foot-to-Rafter Strut Installation MOUNTING FOOT-TO-RAFTER STRUT INSTALLATION Frames that include the mounting feet also include an additional strut running from the foot to the rafter. Complete the steps below to install the struts. NOTE: If your building includes ground posts, skip this section and read ANCHOR THE ASSEMBLED FRAME information on the next Foot-to-Rafter page.

  • Page 23: Optional Support Package Installation (Rafter)

    Optional Support Package Installation (Rafter) INSTALL RAFTER SUPPORT PACKAGES: R030A0015 (30' WIDE) OR R035A0015 (35' WIDE) If you purchased the rafter support package (recommended) for each rafter, excluding the two (2) end rafters for buildings with end walls, install these now. If these optional packages were not purchased, skip this section and continue with the frame assembly.
  • Page 24 Optional Support Package Installation (Rafter) SUPPORT PACKAGE INSTALLATION (continued) Using the rafter as a guide, locate and mark the centerline of the chord. Use this line to install the vertical struts. Consult the diagram, mark the mounting hole locations for each strut and drill a 3/8" hole through the installed chord.

  • Page 25: Anchor The Assembled Frame

    Anchor the Assembled Frame ANCHOR THE ASSEMBLED FRAME At this point, anchor the assembled frame. Consult the MUST READ document for anchoring information and suggestions. Please call customer service at 1-800-245-9881 for additional anchoring information if needed. CAUTION: The anchor assembly is an integral part of the frame construction. Improper anchoring may cause instability and failure of the structure to perform as designed.

  • Page 26: Corner Cap Installation

    Corner Cap Installation INSTALL THE CORNER CAP Center Line The corner cap protects the cover where the rafter connects to the ground post/rafter leg. End Rafter Wafer Head Measure and mark the center of the end rafter as shown Screws in Diagram A.

  • Page 27: Frame Check

    Frame Check FRAME CHECK Inside View Before you attach the main cover, inspect the frame for sharp edges or fasteners that could damage the cover. Verify that all frame members are properly secured. Verify that all bolts and screws are tight. Recheck the frame assembly for sharp edges or screws and bolts that may interfere with the installation of the cover.

  • Page 28: Ribbon Board Installation

    Ribbon Board Installation RIBBON BOARD INSTALLATION Gather the parts: • 2" x 6" (minimum) treated or recycled plastic lumber Corner Cap (supplied by customer) • 5/16" x 5" carriage bolts (FAH325B) • 5/16" nuts (FALB32B) Align The following procedure describes one way to install the board required ribbon boards.

  • Page 29: Attach Side Ratchets

    Attach Side Ratchets ATTACH SIDE RATCHETS DO NOT ATTACH RATCHETS AT THIS TIME IF BUILDING IS EQUIPPED WITH DROP-DOWN SIDE PANELS. SKIP TO AND CONTINUE WITH THE INSTALLATION OF THE DROP-DOWN COMPONENTS AND PANELS. INSTALL SIDE RATCHETS AFTER INSTALLING THE DROP-DOWN SIDE PANELS. Gather the parts: •...

  • Page 30: Roll-Up Sides Installation

    Roll-Up Sides Installation ATTACH ROLL-UP PANEL The following instructions describe attaching one roll-up side Take the customer-supplied retaining board, place it panel to the frame. over the upper edge of the panel, and square it with the 2" x 6" ribbon board. ATTENTION: If your building is equipped with drop-down Secure the retaining board to the face board using sides, skip this section and continue with the Drop-Down...
  • Page 31 Roll-Up Sides Installation ASSEMBLE AND INSERT ROLL-UP CONDUIT The following instructions describe assembling the roll-up panel conduit. The roll-up conduit is inserted into the pocket at the bottom edge of the roll-up panel. It is then attached to the twist-of-the-wrist assembly, which rolls up the panel. Gather the parts: •...

  • Page 32: Drop-Down Sides Installation

    Drop-Down Sides Installation ATTACH RETAINING BOARD TO RIBBON BOARD INSTALL THE DROP-DOWN PANEL COMPONENTS If optional end frame and panels have been Gather the parts: purchased, install the end frame and panels before installing the drop-down side components. • Customer-supplied retaining board (1" x 2" minimum dimensions) Locate these parts to attach the pulleys and drop-down panel axle:...
  • Page 33 Drop-Down Sides Installation INSTALL THE DROP-DOWN PANEL (continued) With the mounting plate installed, take the 103496 gearbox, place it against the outside surface of the Mark plate mounting hole locations and drill the holes. mounting plate at the desired angle, and secure using Use a 3/8"...
  • Page 34 Drop-Down Sides Installation Move inside the frame and slide a 106734 band clamp INSTALL THE DROP-DOWN PANEL (continued) over the tapered end of the 131S075 pipe. If an optional end panel has been installed, carefully insert the axle through the conduit hole in the optional end panel.
  • Page 35 Drop-Down Sides Installation INSTALL THE DROP-DOWN PANEL (continued) Continue adding 131S075 conduit and band clamps Move to the gearbox and test the assembly using the and work toward the other end of the shelter. Verify crank handle. that the axle conduit remains level throughout the length.
  • Page 36 Drop-Down Sides Installation INSTALL THE DROP-DOWN PANEL (continued) End View Locate these parts to prepare the drop-down panel for installation and to attach it to the axle conduit: • 131S075 (75" pipe conduit) 2" x 6" Ribbon Board • CC5505 (1/8" cord) FA1960 •...
  • Page 37 Drop-Down Sides Installation INSTALL THE DROP-DOWN PANEL (continued) Continue adding conduit sections and securing each joint until the conduit is as long as the panel. Install Panel Conduit and Attach Rope Complete the panel conduit installation by cutting After installing all eye screws and pulleys, locate the panel, the conduit so that it extends from the panel pocket 131S075 conduit, 1/8"...
  • Page 38 Drop-Down Sides Installation INSTALL THE DROP-DOWN PANEL (continued) Repeat the above steps until all cords are attached to the first panel along one side of the shelter. Move to the axle and drive two (2) FA4482 Tek screws with neo-bonded washers (102921) into the axle conduit where the cord is located.
  • Page 39 Drop-Down Sides Installation INSTALL THE DROP-DOWN PANEL (continued) Repeat the steps to secure the remaining lower edge of the panel to the baseboard along the side. Complete these steps to attach the lower edge of the panel to the customer-supplied baseboard. Return to the gearbox and check the operation of the drop-down panel using the crank handle.

  • Page 40: Main Cover Installation

    Main Cover Installation PREPARE MAIN COVER If optional end frame and panels have been purchased, install the end frame and panels before installing the Gather the parts: main cover. Consult the manuals for those items. • Pipe 1.66" x 99" swaged •...
  • Page 41 Main Cover Installation Cut a slit in the cover conduit pocket at the rafter PULL MAIN COVER OVER FRAME AND SECURE position. Insert a 14' section of strap (CC5392) Gather the parts: through the slit and around the cover conduit. •...
  • Page 42 Main Cover Installation INSTALL THE PVC CONDUIT FOR MAIN COVER ENDS PVC conduits are installed near the ends of the main cover to provide an additional tie-down position. Complete The PVC conduit is inserted into notched pockets at each these steps to install the conduit and strapping for the end of the main cover.
  • Page 43 Main Cover Installation INSTALL PVC CONDUIT (continued) Move to the end of the frame opposite the end where the temporary straps were tied, take one end of the Cut a small slit in the stretch hem pocket to allow the bulk roll of 1"...
  • Page 44 Main Cover Installation INSTALL PVC CONDUIT (continued) Once the strap is tight at one end, cut it to length (if needed) and tie it to the end rafter. Beginning at either end of the cover, tighten the strap. At each end of the stretch hem strap, drive a Tek screw The strapping will pull against the strapping installed through the strap and into the back side of the rafter to at the other end of the frame.
  • Page 45 Main Cover Installation TIGHTEN SIDE RATCHETS (continued) Diagram shows a QH1061 ratchet attached to the end rafter strut Space below is reserved for customer notes. when mounting feet are used. This ratchet is used to secure the bonnet portion of the main cover. Main Cover Bonnet Bonnet...

  • Page 46: Install Twist-Of-The-Wrist Assembly

    Install Twist-of-the-Wrist Assembly Gather the parts: Select the aluminum channel, drill a 3/8" hole through the channel approximately 2" from the end, and attach • Aluminum channel (102570) and drive handle a threaded rod using a 3/8" nut on each side of the (102480) 102570 channel.
  • Page 47 Twist-of-the-Wrist Installation TWIST-OF-THE-WRIST ASSEMBLY (continued) Using a 1/4" x 2" carriage bolt (FAH005B) and nut (FALB01B), attach the square shaft to a tubing Select the bearing bracket and attach the bearings as adapter. needed. (In some instances, the bearings may come already attached.) Assemble as follows if needed: NOTE: Single bearings are attached to the sides of the bracket and double bearings to the middle portion of...

  • Page 48: Shelter Care And Maintenance

    ClearSpan™ representative for additional information. • For replacement or missing parts, call 1-800-245-9881 for assistance. NOTE: With the exception of Truss Arch buildings, ClearSpan™ shelters and buildings do not have any tested loading criteria. Revision date: 02.10.10...

  • Page 49: Quick Start Guide

    Quick Start Guide QUICK START GUIDE 30' and 35' Wide Tall Boy Moo-Tel™ ATTENTION: Shelter to the right shows mount- ing feet and an installed anchor system. Actual building may differ in length or design or both. Building is shown with customer-supplied baseboards.
  • Page 50 Revision date: 02.10.10...
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  • Page 53 Revision date: 02.10.10...

  • Page 54: 35' Wide Front Profile Grid W/ Mounting Feet .53 Front Profile With Ground Posts

    Revision date: 02.10.10...

  • Page 55: Front Profile With Rafter Feet

    Revision date: 02.10.10...

  • Page 56: Purlin Locations

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  • Page 57: Side Profile - 20' Length

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  • Page 58: Side Profile - 30' Length

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  • Page 59: Side Profile - 36' Length

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  • Page 60: Side Profile - 40' Length

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  • Page 61: Side Profile - 48' Length

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  • Page 62: Side Profile - Longer Than 48

    Revision date: 02.10.10...

  • Page 63: Connections With Ground Posts

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  • Page 64: Connection Details - Ground Posts

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  • Page 65: Connections With Rafter Feet

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  • Page 66: Connection Details - Rafter Feet

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  • Page 67: Mounting Feet Layout

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  • Page 68: 30' Wide Over-The-Top Measurements

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  • Page 69: 35' Wide Over-The-Top Measurements

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  • Page 70: 30' Rafter Profile With Optional Support Bracing (R030A0015)

    Revision date: 02.10.10...

  • Page 71: 35' Rafter Profile With Optional Support Bracing (R035A0015)

    Revision date: 02.10.10...

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