Lincoln Electric Pyrotome SE Safety Instruction For Use And Maintenance

Motorized general-purpose carriage

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THIS MOTORIZED GENERAL-PURPOSE CARRIAGE
PYROTOME SE
SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE
EDITION:
EN
REVISION: J
DATE:
05-2019
MACHINE N° W000138864
Instructions for use
8695 4001
REF:
Original instructions

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Summary of Contents for Lincoln Electric Pyrotome SE

  • Page 1 THIS MOTORIZED GENERAL-PURPOSE CARRIAGE PYROTOME SE SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE MACHINE N° W000138864 8695 4001 EDITION: Instructions for use REF: REVISION: J DATE: 05-2019 Original instructions...
  • Page 2 Thank for the trust you have expressed by purchasing this equipment, which will give you full satisfaction if you follow its instructions for use and maintenance. Its design, component specifications and workmanship comply with applicable European directives. Please refer to the enclosed CE declaration to identify the directives applicable to it.
  • Page 3: Table Of Contents

    7 - TORCH SUPPORT ASSEMBLY ..................41 8 - COUNTERBALANCE/RADIUS ARM SUBASSEMBLY ............42 9 - FRONT PANEL ASSEMBLY SELF MOVING CARRIAGE ..........44 10 - REMOTE CONTROL ASSEMBLY ..................46 11 - TORSH FEEDING BEAM ....................50 PERSONAL NOTES .......................... 52 PYROTOME SE...
  • Page 4 DESIGNATION PAGE Update REVISION G 09/08 DESIGNATION PAGE Update + spareparts newoffer REVISION H 05/09 DESIGNATION PAGE Reference change REVISION I 05/18 DESIGNATION PAGE To change logos REVISION J 05/19 DESIGNATION PAGE Update B-2 ; D-7 ; F-50 PYROTOME SE...
  • Page 5: A - Identification

    8695 4001 / I A - IDENTIFICATION Please enter the number of your equipment in the following box. Quote this information in all correspondence. Manufacturing factory code Year manufactured Manufacturing year code Product type Product serial no. PYROTOME SE...
  • Page 6: B - Safety Instructions

    2 - PARTICULAR SAFETY INSTRUCTIONS Users are strongly advised to install the thermal shield to limit the exposure of PYROTOME SE and its components to heat and splatter. Use without a thermal shield could damage PYROTOME SE and its components.
  • Page 7 B - SAFETY INSTRUCTIONS 8695 4001 / J PYROTOME SE...
  • Page 8: C - Description

    8695 4001 / I C - DESCRIPTION PYROTOME SE...
  • Page 9 This motorized general-purpose (oxycutting, plasma cutting, welding) carriage : PYROTOME SE Bare carriage W000138864 DESCRIPTION WITH TRANSFORMER The basic version of the assembled PYROTOME SE carriage comprises : .the motorized carriage itself .a torch support assembly .a gas manifold .a heatshield .a transformer...
  • Page 10: D - Assembly

    .Fit heat shield (8) on the same side as the torch. .Connect the transformer (9) to the socket on the control panel. .Fit the torch with a cutting nozzle appropriate to the combustible gas to be used and the thickness of the workpiece to be cut. PYROTOME SE...
  • Page 11: Option Assembly

    Electrical torch raiser ................W000325334 Remote control box ................. 0696.1450 P30 Torch adaptor .................. 0696.1265 Cutting solenoid valve ................0696.1470 Torch support assembly ................0696.1215 CPM 200 Torch adaptor ................W000138862 Runway 2 m .................... W000325535 Runway 1,7 m ..................3731.0054 PYROTOME SE...
  • Page 12 D - ASSEMBLY 8695 4001 / 2 CASTOR ASSEMBLY APPLICATION With two torches. one on each side of the carriage and in any case with heavy equipments monted on the carriage. DESCRIPTION Steerable castor. ASSEMBLY See drawing above. PYROTOME SE...
  • Page 13 3 HEATSHIELD ASSEMBLY APPLICATION Oxycutting with two torches. on on each side of the carriage. DESCRIPTION .Heatshield .Two screws .Two spacers ASSEMBLY Insert the spacers between the carriage and the heatshield. Attach the heatshield by means of the two screws. PYROTOME SE...
  • Page 14 .in translation by action on the rack. DESCRIPTION The cast iron turret is mounted on a spindle and equipped with one knob for locking it against rotation and a disengageable knob for movement in translation. ASSEMBLY In place of the crossbar support assembly. PYROTOME SE D-10...
  • Page 15 5 LATERAL GUIDE APPLICATION Guiding the PYROTOME SE carriage along a straight line or large radius curve by means of a steel angle attached to the workpiece to be cut. Height of the vertical sectional side : 30 to 50 mm.
  • Page 16 Mounts on the rack crossbar. When using the radius arm, the compass point is disposed on the handle side of the PYROTOME SE carriage. The compass point is adjusted vertically so that the inner drive roller is lifted clear of the workpiece.
  • Page 17 D - ASSEMBLY 8695 4001 / J 7 CENTRALIZED CUTTING VALVE APPLICATION Centralized control of the cutting oxygen flowrate. DESCRIPTION 3/8" ball valve. ASSEMBLY Mounts on the manifold. in the cutting oxygen feed circuit. PYROTOME SE D-13...
  • Page 18 ASSEMBLY Mount the torch support on the rack crossbar. screwing down the knob lightly : -Mount the torch in its support. -Fit the three Y-connectors. -Connect the hose harness between the torch and the gas manifold. PYROTOME SE D-14...
  • Page 19 An electrical system for raising the torch, providing remote control of the torch height relative to the workpiece. DESCRIPTION Motorized torch support assembly fitted with electrical supply cable. MANDATORY ADDITIONAL EQUIPMENT -1 remote control box. -1 support. ASSEMBLY Mounts in place of the original manual torch raiser. PYROTOME SE D-15...
  • Page 20 D - ASSEMBLY 8695 4001 / 10 REMOTE CONTROL BOX APPLICATION Remote control of the PYROTOME SE carriage, the cutting oxygen feed and the electrical system for raising the torch (es) and of the plasma cutting NERTAJET. DESCRIPTION The supply comprises: a control box (1), a connecting cable 5 m lenght (2), a simplified front panel for PYROTOME SE carriage (3).
  • Page 21 D - ASSEMBLY 8695 4001 / J 11 P30 TORCH ADAPTOR APPLICATION Plasma cutting using the NERTAJET P30 torch. DESCRIPTION 60 mm spacer with screws. ASSEMBLY Mounts underneath the crossbar support. PYROTOME SE D-17...
  • Page 22 Remote control of the cutting oxygen feed. DESCRIPTION' 24 V solenoid valve with connections and feeding cable. MANDATORY ADDITIONAL EQUIPMENT Remote control box. ASSEMBLY At the outlet from the gas manifold. shown in the drawing. Electrical connection as shown in synoptical diagram. PYROTOME SE D-18...
  • Page 23 Mounting G2 torch or CPM 200 torch or miscellaneous tools. DESCRIPTION Adaptor plate, slide with 150 mm horizontal travel, torch support assembly, mounting bracket, slide with 50 mm vertical travel, rotation unit, counterweight, nuts and bolts. ASSEMBLY As shown in drawing. PYROTOME SE D-19...
  • Page 24 D - ASSEMBLY 8695 4001 / 14 CPM 200 TORCH ADAPTOR APPLICATION Plasma cutting using the NERTAJET CPM 200 torch. DESCRIPTION Clip support (1). MANDATORY ADDITIONAL EQUIPMENT Torch support assembly. ASSEMBLY As shown in drawing. PYROTOME SE D-20...
  • Page 25 These runways, put on a support on punching sheet, make a very definite guide of the truck. DESCRIPTION Two runways are now rnarketed : (1) Dished runway length 2 m. (2) Worked runway length 1 ,7 m. ASSEMBLING Each part is made to be easily added to other equivalent parts. PYROTOME SE D-21...
  • Page 26: E - Maintenance

    8695 4001 / I E - MAINTENANCE The PYROTOME SE requires little maintenance, all component parts of MAINTENANCE which have been designed for a long service life under intensive conditions of use. Be this as it may, minimal maintenance operations will contribute to maintaning the unit in perfect working order .
  • Page 27 E - MAINTENANCE 8695 4001 / I SCHEMATIC DIAGRAM – SELF MOVING CARRIAGE PYROTOME SE E-23...
  • Page 28 E - MAINTENANCE 8695 4001 / I DIAGRAM – REMOTE CONTROL PYROTOME SE E-24...
  • Page 29: F - Spare Parts

    Machine interface board   W000XXXXXX Flow meter   9357 XXXX Printed front side metal sheeting  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-25...
  • Page 30: Casing/Crossbar Support/Transformer Assembly

     Heatshield assembly  0696.1111 Heatshield  M6U washer  L VV 6 x 35 screw  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-26...
  • Page 31 F - SPARE PARTS 8695 4001 / J PYROTOME SE F-27...
  • Page 32  0696.1056 Knurled nut  AZ6 washer  CHc M6 x 15 screw  0696.1033 Handle  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-28...
  • Page 33 F - SPARE PARTS 8695 4001 / J PYROTOME SE F-29...
  • Page 34: Motorization Set

     CHc M6 x 25 screw  0696.1445 Type 402887 SWF motor  0696.1430 Motor pinion  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-30...
  • Page 35 F - SPARE PARTS 8695 4001 / J PYROTOME SE F-31...
  • Page 36 Tie support upper motor  0696.1438 Disengaging washer  CHcM6x16 screw  LEDUC ref.530 spring  CHcM6x20 screw  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-32...
  • Page 37 F - SPARE PARTS 8695 4001 / J PYROTOME SE F-33...
  • Page 38: Torch Holder Subassembly

    10 mm knob  CHc M8 x 30 screw  CHc M3 x 12 screw W000138706  Spring  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-34...
  • Page 39 F - SPARE PARTS 8695 4001 / J PYROTOME SE F-35...
  • Page 40: Valve/Connector/Castor Subassembly

    Roller yoke  0696.1412 Yoke spindle  0696.1411 Ring  M1OU washer  0696.1056 Knurled nut  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-36...
  • Page 41 F - SPARE PARTS 8695 4001 / J PYROTOME SE F-37...
  • Page 42: Turret Subassembly

    Turret base  0696.1133 Support plate  0696.1134 Turret  M10U washer  0668.0361 M10 knob  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-38...
  • Page 43 F - SPARE PARTS 8695 4001 / J PYROTOME SE F-39...
  • Page 44: Lateral Guide Equipment

    M6U washer W000140186  Bearing  FHC/I90 M6 x 20 screw  CHC M6 x 35 screw  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-40...
  • Page 45: Torch Support Assembly

    Torch support subassembly W000315508  Manual slide assembly W000315323  Manual slide assembly  0696.1223 Counterweight  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-41...
  • Page 46: Counterbalance/Radius Arm Subassembly

    M14 wingnut  0696.1191 Half counterweight  0696.1192 Compass point stud  JALDER M14 x 100 stud  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-42...
  • Page 47 F - SPARE PARTS 8695 4001 / J PYROTOME SE F-43...
  • Page 48: Front Panel Assembly Self Moving Carriage

    0020.0016 Fuseholder 5 x 20 W000147335  Fuse 5 x 20 8A FST W000138869  Variator  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-44...
  • Page 49 F - SPARE PARTS 8695 4001 / J PYROTOME SE F-45...
  • Page 50: Remote Control Assembly

    Box front plate  TC 4 x 8 screw  MU4 washer  Hm M4 nut  0696.1452 Pyrotome SE front panel subassembly  0020.0016 Fuse support 5 x 20 , W000147335  Fuse 5 x20 8A FST  0026.3001 Stuffing box 9 Ref.
  • Page 51 F - SPARE PARTS 8695 4001 / J PYROTOME SE F-47...
  • Page 52 Jam nut 9 Ref. 20630029 "CAPRI" Beam RVE 30 to printed circuit interface  0696.1455 assembly  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-48...
  • Page 53 F - SPARE PARTS 8695 4001 / J PYROTOME SE F-49...
  • Page 54: Torsh Feeding Beam

    Item Ref. Stock Order Designation  7617 1513 Torch  W000325596 Beam assembly  For parts order, give the quantity required and put the number of your machine in the box below. TYPE: Number: PYROTOME SE F-50...
  • Page 55 F - SPARE PARTS 8695 4001 / J PYROTOME SE F-51...
  • Page 56: Personal Notes

    F - SPARE PARTS 8695 4001 / J PERSONAL NOTES Lincoln Electric France S.A.S. Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www.lincolnelectriceurope.com PYROTOME SE F-52...

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