vacuubrand VAC 24seven Instructions For Use Manual
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Summary of Contents for vacuubrand VAC 24seven
- Page 1 Installation Description Installation & Commissioning Instructions for use Original instructions N°: 999296_EN...
- Page 2 +49 9342 808‑5550 ƒ Service: +49 9342 808‑5660 Fax: +49 9342 808‑5555 E‑Mail: info@vacuubrand.com Web: www.vacuubrand‑process.com Thank you for purchasing this product from VACUUBRAND GMBH + CO KG. You have chosen a modern and technically high quality product. N°: 999296_EN_VAC_24seven_Assembly/06.04.17...
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Page 3: Table Of Contents
1.2.1 Personnel qualification ....... . . 6 1.2.2 VACUUBRAND Service department ..... . 6 1.2.3 Personnel provision –... - Page 4 Content 4.6 Final jobs ..........37 4.6.1 Install cover.
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Page 5: About This Document
> Observe the complementary safety instructions and warnings in this manual. 1.1.2 General information The illustrations in this manual are provided as examples. General information ƒ VACUUBRAND GMBH + CO KG reserves the right to modify or ƒ change the product design and/or technical specifications at any time without prior notice. N°: 999296_EN_VAC_24seven_Assembly/06.04.17... -
Page 6: Safety
1.2.2 VACUUBRAND Service department In addition to the jobs that can be performed by the local staff, there are tasks that must performed by VACUUBRAND service only. Jobs of the VACUUBRAND Service department VACUUBRAND Personnel Task (Job) (local staff) at... -
Page 7: Symbols And Icons
About this document 1.3 Symbols and icons Symbols and icons are intended to aid in your understanding of the proper use of the product. Symbols and icons explanation Icon description Positive example – Do! Negative example – Do not! Result – o. k. Refers to content of Refers to content in other supplementary docu‑... - Page 8 About this document N°: 999296_EN_VAC_24seven_Assembly/06.04.17...
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Page 9: Goods Arrival
Goods arrival Goods arrival 2.1 Included materials The included materials are listed in the delivery note. Check its com‑ Check delivery pleteness when receiving. Please check the delivery for completeness and damages immediately after receipt. > Please report any missing or damaged item immediately to our Service department. -
Page 10: Lifting Gear
Goods arrival 2.3 Lifting gear In order to avoid damage during assembly, the lifting devices have to be installed correctly on the machine. NOTICE Damage due to improper lifting. Place the hoisting slings for a preferably vertical load lift. > >... -
Page 11: Preparations At Installation Site
Preparations at installation site Preparations at installation site 3.1 Preparing measures For installation by VACUUBRAND service, the operator has to prepare Preparations on the following in advance: customer side 3.1.1 Check installation site The following measures must be taken before assembly:... - Page 12 Preparations at installation site Observe the minimum distances at the installation site Sketches Recommended Top view minimum distances Side view Leave enough space around the maintenance doors in order to remove a diaphragm pump easily, if necessary. Also ensure sufficient space for maintenance or extension of the machine, e. g., lateral access and also to connections on the rear.
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Page 13: Prepare Connections
Preparations at installation site 3.2 Prepare connections 3.2.1 Mechanical connections ` Due to the connection of pipes and tubes, no mechanical stress must IMPORTANT! be transferred to the vacuum pumping unit. ` Vacuum tubes must meet the specifications for vacuum, e.g., sufficient stability. ` There must be no foreign objects inside the suction line. Objects sucked into the machine could cause damage to the vacuum pumps. - Page 14 Preparations at installation site Sensor connection Provide a connection port for the vacuum sensor at or near the applica‑ Sensor connection, mechanical tion for pressure measurement. Vacuum sensor Connection Ø 16 mm) Connection flange KF DN 16 ( Permissible pressure ranges Max.
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Page 15: Electrical Connection
Preparations at installation site 3.2.2 Electrical connection For electrical connection the mains supply must be available at the installation site of the vacuum pumping unit. The mains supply must be sufficiently dimensioned. ` The installation of electrical equipment shall only be performed by a IMPORTANT! qualified electrician. - Page 16 Connection (4) to a monitoring system on operator side, e. g., bi‑direc‑ ƒ tional error interface from/to PLC. Option: Connection to the operator's control system, e.g., ƒ to preset speed or set vacuum via PLC. Standard interfaces VACUUBRAND‑BUS system Connection for ... *VACUU·BUS VACUU·BUS components ® ®...
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Page 17: Recommended Accessories At Hand
IMPORTANT! > Keep the required accessories at hand on the day of installation. Recommended accessories for installation Recommended accessories Accessories for VAC 24seven Order N° Set adjustable feet 649913 Set eye screws, with thread M 10... - Page 18 Preparations at installation site Accessories if required 1x for 2 pump modules 2x for 3 pump modules Accessories for VAC 24seven Order N° Interconnection set to connect 2 pump modules 745010 Set changing pump outlet for 649912 placing the pump outlet downwards Ball valve VKE 40 as in‑line isolation valve...
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Page 19: Installation And Commissioning
Option: Control line for interfaces, e. g., fault indication, control sig‑ ƒ nals, Ethernet etc.. see also chapter: Preparations at installation site on page 11 If all requirements are met, VACUUBRAND-Service will install, assem‑ ble and commission the vacuum pumping unit. N°: 999296_EN_VAC_24seven_Assembly/06.04.17... -
Page 20: Required Tools
Installation and Commissioning 4.2 Required tools > The followings tools are required for installation and assembly of the vacuum pumping unit: N° Tool Size Required tools 1 Allen key Fastening screws of cable duct, pump module Gr. 2.5 Cover screws, control module Gr. -
Page 21: Installing Vacuum Pumping Unit
Weight specification on page 10 . 4.3.1 Place and install the pump module One pump module > Carry out the following steps when operating the VAC 24seven with 1 pump module Install first pump module 1. Transport the pump module on 2. Screw in the 4 eye screws its pallet to the handtight. - Page 22 Installation and Commissioning Install first pump module 5. Transport the pump module to 6. Screw in the 4 adjustable feet the installation site. before placing the pump mod‑ ule on the floor. 7. Place a spirit level on top of 8. Align the pump module hori‑ the pump module.
- Page 23 Installation and Commissioning Two pump modules > Carry out the following steps when operating the VAC 24seven with 2 pump modules. Install second pump module Option 9. Transport pump module N° 2 10. Remove the 4 eye screws on its pallet to the installation of pump module N°...
- Page 24 Installation and Commissioning Install second pump module 13. Place pump module N° 2 14. Use 4 srews of the intercon‑ carefully on top of nection set to fixate pump pump module N° 1. module N° 2 on top of pump module N° 1. 15. Fasten the 4 screws hand‑ 2 pump modules placed tight one after the other with correctly.
- Page 25 Installation and Commissioning Three pump modules > Carry out the following steps when operating the VAC 24seven with 3 pump modules. Install third pump module Option 16. Transport pump module N° 3 17. Remove the 4 eye screws on its pallet to the installation of pump module N°...
- Page 26 Installation and Commissioning Install third pump module 20. Place pump module N° 3 care‑ 21. Use 4 srews of the intercon‑ fully on top of pump module nection set to fixate pump N° 2. module N° 3 on top of pump module N° 2. 22.
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Page 27: Place And Position The Control Module
Installation and Commissioning 4.3.2 Place and position the control module Once the pump module / pump modules have been installed, the control module can be placed on top. Placing the control module Placing the control module 1. Ensure that the surface of the 2. -
Page 28: Cable Assignment - Pump Module
Installation and Commissioning 4.3.3 Cable assignment – Pump module Top view pump module (transparent view) Cable assignment rear side pump module Cable labelling recommended Label cables during installation, to provide a correct and > > fast assignment of the plug‑connections at the control module. -
Page 29: Connect Vacuum Pumping Unit
Rear side control module Allocation of connections at the control module Meaning Connection by VACUUBRAND Service department ƒ Plug connection vacuum pumps ƒ VACUU·BUS connections, Vacuum sensor VSK ® ƒ Ethernet or RS‑232 ƒ... -
Page 30: Electrical Connection (Power Supply)
Installation and Commissioning 4.4.1 Electrical connection (power supply) DANGER Danger due to improper connection. Improper electrical connection could result in life‑ threatening hazards. To connect the power supply cable, the voltage sup‑ > > ply must be switched off. Secure mains against being switched on again. - Page 31 Installation and Commissioning Mains connection 3. Connect the individual wires to 4. Ensure that the cover is prop‑ the series terminal designated erly earthed. for mains supply (Push‑in contact). circuit diagram #999333 5. Fasten the cover of the power 6.
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Page 32: Electrical Connection Of Peripherals
Installation and Commissioning 4.4.2 Electrical connection of peripherals During initial commissioning, the electrical connection of the periphery, such as pump modules and vacuum sensors, will be carried out by VACUUBRAND service. View of rear side of control module Electrical connection of... - Page 33 Installation and Commissioning Connect vacuum sensor Electrical connection of vacuum sensor 3. Take the supplied vacuum 4. Plug the VACUU·BUS plug sensor VSK 3000. into a free connection socket on the right. Connect Pump module(s) Electrical connection of pump module(s) 5.
- Page 34 Installation and Commissioning Electrical connection of pump module(s) 7. Feed all cables according to 8. Bundle cables and hoses their diameters through the inside the left and right cable strain reliefs and fasten; duct. Allen key, size 4. 9. Fasten the cable duct covers; Allen key, size 2.5.
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Page 35: Gas Ballast Connection
Installation and Commissioning 4.5 Gas ballast connection 4.5.1 Gas ballast pump module(s) Only one hose is required for gas ballast supply of the pump modules. T‑pieces redistribute the gas piping. Connect gas ballast hose – GB EX Gas ballast connection 1. -
Page 36: Inert Gas For Gas Ballast (Option)
Installation and Commissioning 4.5.3 Inert gas for gas ballast (option) Remove the air filter from GB IN to connect intert gas for gas ballast. A gas-tight, flexible hose can then be connected from extern. Connect hose for inert gas – GB IN Gas ballast with inert gas 1. Push back the metal ring of 2. -
Page 37: Final Jobs
Installation and Commissioning 4.6 Final jobs 4.6.1 Install cover Attach cover Install cover of control module 1. Ensure that all cables are laid 2. Slide the cover into the slot on properly and all strain reliefs the right. fastened. 3. Fasten the the mains supply Peripheral connections cover;... -
Page 38: Protective Earthing
Installation and Commissioning 4.6.2 Protective earthing A green‑yellow potential earth View of protective earthing screws cable (grounding cable) exits the of the housing. control module. Connect protective earthing Connect protective earthing 1. Connect the grounding cable 2. Connect each additional to the pump module housing. -
Page 39: Install Interconnection Set (Option)
Installation and Commissioning 4.6.3 Install interconnection set (Option) A vacuum pumping unit VAC 24seven consisting of 2 or 3 pump mod‑ Interconnection set ules requires the installation of an interconnection set for each additional pump module. The interconnection set extends the suction line and the exhaust line between 2 pump modules of a vacuum pumping unit VAC 24seven. -
Page 40: Vacuum And Exhaust Connection
Installation and Commissioning 4.6.4 Vacuum and exhaust connection WARNING High temperatures may occur in the exhaust line – risk of burns during operation. Only connect supply lines meeting temperature > > requirements according to table thermal load on Page 12 If necessary wear heat‑resistant safety gloves. - Page 41 Installation and Commissioning Connect suction and exhaust tubes Connect suction and exhaust tubes 1. Remove the protective caps. 2. Place a centering ring DN32/40 C on the connection flange and then connect the main connection line. 3. Fix the main connection line 4. Fasten the exhaust tube in and the centering ring with a the same way as the suction clamping ring DN32/40 Alu.
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Page 42: Vacuum Sensor Connection
ƒ on the basis of the operating manual. Option: Introduction into maintenance of the vacuum pumps. ƒ The vacuum pumping unit VAC 24seven is ready for operation once the commissioning and the functional check have been completed correctly. N°: 999296_EN_VAC_24seven_Assembly/06.04.17... -
Page 43: Decommissioning
Assess safety precautions properly. To assess potential hazards after operation for our VACUUBRAND service, it is mandatory to have received your completed Health and Safety Clearance Form. In case of service by VACUUBRAND: > > Fill in the Health and Safety Clearance Form thoroughly and completely and send it to VACUUBRAND. -
Page 44: Storage
Decommissioning 4. Ensure that connected lines are vented to ambient pressure before disconnecting the connections from the application. Flushing with the cleaning set Cleaning set function Use the controlled supply of flushing gas (e. g., inert gas) in order to boost the emission of previously pumped substances and condensate out of the vacuum pumping unit. Damaging substances are flushed out and dangerous deposits cannot be formed inside the vacuum pumps. - Page 45 Decommissioning 8. Clean the vacuum pumping unit in case of contamination. 9. Recommendation: Perform a preventive maintainance before storing the vacuum pumps. Especially if the runtime exceeds 15,000 operat‑ ing hours. 10. Close the suction and exhaust tubes, e.g., with protection caps. 11.
- Page 46 Decommissioning N°: 999296_EN_VAC_24seven_Assembly/06.04.17...
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Page 47: Appendix
Appendix Appendix 6.1 Technical information Vacuum pumping system VAC 24seven (US) Technical data Max. Power consumption per 2 kW 2.7 hp pump module Weight, approx. Control module 15 kg 33 lb Pump module (1x) 106 kg 234 lb Pump module (2x) - Page 48 5–75 VDC/5–50 VAC *Analog I/O Module VACUU·BUS ® Data recording or control 0–10 VDC system on customer side * OPTION Pump module #70 mbar VAC 24seven (US) Ultimate vacuum, absolute 70 mbar 52.5 Torr Ultimate vacuum with gas 100 mbar...
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Page 49: Index
Ethernet ........48 Supply lines ........13 Symbols .......... 7 Fault indicator contact ....48 Functional check ......42 Task (Job) VACUUBRAND ..... 6 Technical data....... 47 Temporary shutdown ....43 Gas ballast connection ....35 Thermal load......... 12 Gas ballast with inert gas ..... 36 Tool list.......... - Page 50 Manufacturer: VACUUBRAND GMBH + CO KG Alfred‑Zippe‑Str. 4 97877 Wertheim GERMANY Phone: ƒ Head office: +49 9342 808‑0 ƒ Sales: +49 9342 808‑5550 ƒ Service: +49 9342 808‑5660 Fax: +49 9342 808‑5555 E‑Mail: info@vacuubrand.com Web: www.vacuubrand‑process.com...
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