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1
SAFETY ......................................................... 2
1.1
Safety instructions ............................................................... 2
1.2
Repair instructions .............................................................. 2
2
INSTALLATION ............................................. 3
3
OPERATION .................................................. 4
4
COMPONENTS ............................................. 5
5
FUNCTIONS .................................................. 6
6
REPAIR .......................................................... 7
6.1
Tools ..................................................................................... 7
6.2
Before disassembly ............................................................. 7
6.3
Disassembly ......................................................................... 7
6.4
Assembly .............................................................................. 9
6.5
After assembly ..................................................................... 9
7
FAULT DIAGNOSTICS ............................... 10
7.1
General troubleshooting.................................................... 10
7.2
Faulty resistor on motor electronics ................................ 10
7.3
Overheating protection is missing ................................... 11
7.4
8
TECHNICAL SPECIFICATIONS ................. 12
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Vacuum cleaner
Page 1 of 12

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Table of Contents
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Summary of Contents for Bosch BSG 8100

  • Page 1: Table Of Contents

    Vacuum cleaner SAFETY ............2 Safety instructions ............... 2 Repair instructions .............. 2 INSTALLATION ..........3 OPERATION ..........4 COMPONENTS ..........5 FUNCTIONS ..........6 REPAIR ............7 Tools ..................7 Before disassembly ............. 7 Disassembly ................. 7 Assembly ................9 After assembly ..............
  • Page 2: Safety

    SAFETY Repair instructions ► Comply with ESD information! Safety instructions ► NEVER attempt repairs by randomly replacing components! Risk of injury! ► Connect operate appliance only CAUTION ► ALWAYS proceed systematically and comply with accordance with the specifications on the rating the technical documentation for the appliance! plate.
  • Page 3: Installation

    INSTALLATION _58300000145664_ARA_EN_D.doc – 20.09.13 Seite 3 von 12...
  • Page 4: Operation

    OPERATION _58300000145664_ARA_EN_D.doc – 20.09.13 Seite 4 von 12...
  • Page 5: Components

    COMPONENTS _58300000145664_ARA_EN_D.doc – 20.09.13 Seite 5 von 12...
  • Page 6: Functions

    FUNCTIONS _58300000145664_ARA_EN_D.doc – 20.09.13 Seite 6 von 12...
  • Page 7: Repair

    REPAIR Disassembly Open lid of the dust-bag compartment. Tools Remove 4 screws T15 (arrows). Required tools for disassembly: • screw driver T15 • flat-bladed screwdriver • pliers Before disassembly Remove dust bag. Remove accessory. Remove exhaust- / HEPA-filter. Remove motor-protection filter. Open lid of the exhaust-filter.
  • Page 8 Put appliance on it side. Unlock spindle carefully (2) and pull it carefully out of the potentiometer of the control electronics(3). Remove rear wheels. Unlock upper housing-part (Pfeile) and remove upper housing-part. Remove upper housing-part with cover. Remove adapter (1) from spindle. Remove outer housing.
  • Page 9: Assembly

    Remove inner housing. You can now access motor, electronics and cable reel. Assembly Proceed assembly in reverse order. After assembly Insert dust bag. Insert accessory. Insert exhaust-/HEPA-filter. Insert motor-protection filter. _58300000145664_ARA_EN_D.doc – 20.09.13 Seite 9 von 12...
  • Page 10: Fault Diagnostics

    FAULT DIAGNOSTICS Faulty resistor on motor electronics Check motor electronics at any kind of repair. General troubleshooting 7.2.1 Affected appliances Motor Possible error: Cable is broken BSG82480/15 (from FD9006 to FD9008)  check by connecting the motor directly to the mains 7.2.2 Symptom Resistor R6 has not the specified value of 220 Ω.
  • Page 11: Overheating Protection Is Missing

    Overheating protection is missing Sealing of dustbox is not in correct position 7.3.1 Affected appliances 7.4.1 Affected appliances BSG82422/17 BSG82422/21 BSG82425/17 All “bag & bagless” appliances with dustbox 670676. BSG82425/18 BSG82425N/18 BSG82433/17 BSG82480/17 BSG82480AU/17 BSG82502/17 7.4.2 Symptom BSG82503/17 BSG82515/17 Sealing at the inlet of the dustbox is not in the correct position and 7.3.2 Symtom does not seal properly.
  • Page 12: Technical Specifications

    TECHNICAL SPECIFICATIONS _58300000145664_ARA_EN_D.doc – 20.09.13 Seite 12 von 12...

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