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3. ASSEMBLY
3.1
YK30F.V2 30Tonne PRESS ASSEMBLY (use the exploded diagram (Fig.1) as a guide to assembly).
Remove all components from the plywood packaging and ensure that anything stowed within the main frame is removed
before the frame is raised vertical. The base sections (feet) and supports must be attached before the frame is raised vertical.
3.1.1
Attach a base section (05) to both posts and lower cross member (07) using bolts (08), washers (02), lock washers (03) and nuts (04).
Attach two supports (06) diagonally to each of the post and base sections. Use bolts (01), washers (02), lock washers (03) and
nuts (04) at each end of the supports. See inset fig.2.
3.1.2
Lifting from the upper cross members end, lift the press into an upright position.
WARNING! Ensure help is available and use slings and a suitable hoist or gantry to raise the press to an upright position.
3.1.3
Insert the lower two bed frame pins (09) at the level required into the holes in each of the posts, ensuring that they are both on the
same level. With the help of an assistant insert the bed frame (11) into the press frame and rest it onto the pins. Attach a circlip (10) to
each end of each lower pin. Insert the two upper pins (09) through both the bed frame and the posts and attach a circlip (10) to each
end of each upper pin.
3.1.4
Within the right hand end of the upper cross members is a platform to which the pump assembly (32) should be attached using three
bolts (18) and three washers (02). See inset fig.4.
3.1.5
Bolt the gauge fitting (22) to the upper cross member using a nut (24). Screw the pressure gauge (13) onto the fitting ensuring you
include the nylon sealing ring (23). Attached to the pump is a hydraulic hose which should be connected to the back of the gauge. See
inset fig.3.
3.1.6
The sliding ram assembly is factory mounted to the upper cross members. The hydraulic hose (27) is already attached to the ram.
Connect the free end (A) to the union on the pump (also labelled 'A' on the diagram below).
3.1.7
Slide the two handles (28 & 17) into their respective sockets and retain in place with bolts (31).
3.1.8
Place the two heel blocks (12) onto the bed frame (11).
Original Language Version
YK30F.V 2
Issue: 2 - 21/11/11
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