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Toshiba PORTEGE R200 Replacement Procedures

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Download this manual See also: Maintenance Manual, User Manual
Chapter 4
Replacement Procedures
[CONFIDENTIAL]

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Summary of Contents for Toshiba PORTEGE R200

  • Page 1 Chapter 4 Replacement Procedures [CONFIDENTIAL]...
  • Page 2 4 Replacement Procedures 4-ii [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 3: Table Of Contents

    LED FPC ......................4-42 4.23 Display mask ...................... 4-43 4.24 FL inverter/LCD unit ..................4-45 4.25 Hinge ........................4-48 4.26 Wireless LAN antenna/Bluetooth antenna............4-52 4.261 Wireless LAN antenna..............4-52 4.26.2 Bluetooth antenna ................. 4-53 PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-iii...
  • Page 4 Figure 4-23 Removing the MP FPC................4-34 Figure 4-24 Removing the HD FPC................4-36 Figure 4-25 Removing the PC card slot ............... 4-37 Figure 4-26 Removing the LAN/Modem jack ............. 4-38 Figure 4-27 Removing the system board ..............4-40 4-iv [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 5 Figure 4-35 Removing the hinge.................. 4-50 Figure 4-36 Removing the wireless LAN antenna............4-52 Figure 4-37 Removing the Bluetooth antenna ............. 4-53 Figure 4-38 to 4-47 Replacing TMD fluorescent lamp (1) to (10) ....4-55 to 4-64 PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL]...
  • Page 6 4 Replacement Procedures 4-vi [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 7: Overview

    FRUs need to be removed. Chart Notation The chart shows the case for the following example: Removing the touch pad. All FRUs of 4.2 Battery from down to 4.6 Keyboard/Bottom cover must be removed. PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL]...
  • Page 8 Please read the following safety instructions before disassembling the computer and always follow the instructions while working on the computer. DANGER: 1) Always use the genuine battery that is authorized by Toshiba or compatible with the unit. Since other battery packs have different specifications, they may be incompatible with the unit, and may burst or explode.
  • Page 9 Screw sizes are noted in the text and figures. 9. As all parts have sharp edges and corners, take care not to cut yourself. 10. After replacing an FRU, check that the computer and replaced part operate correctly. PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL]...
  • Page 10 To reconnect, hold the stopper in the up position and insert the cable, then lower the stopper to secure the cable. 3. Normal pin connectors are used for all other cables. Simply pull out or push in these connectors to disconnect or reconnect. [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 11 One screwdriver for LH sticks (for Mini PCI card cover) Tweezers (for lifting screws) ESD mats (lay on work table or floor) An ESD wrist strap and heel grounder Anti-static carpet or flooring A pair of needle-nose pliers PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL]...
  • Page 12 NOTE: The computer contains several flat head screws. These screws have less contact area with the screwdriver, so be careful to press firmly enough to prevent the screwdriver from slipping out and damaging the screw head. [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 13 Screw shape + Screw length (mm) Screw shape B: Bind screw F: Flat head screw S: Super flat head screw T: Tapping screw U: Other screws (Unique screws: pan head, stud, etc.) Example: B6 ... 6mm bind screw PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL]...

  • Page 14: Battery Pack

    Battery latch Battery pack Figure 4-1 Removing the battery pack NOTE: Dispose of the used battery pack in accordance with the laws and ordinances of your local authority. [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 15 Dispose always the used battery pack in accordance with the laws and ordinances of your local authority. Use only the batteries approved by Toshiba. NOTE: Check visually the battery terminals and clean off any dirt with a dry cloth.

  • Page 16: Pc Card/Sd Card

    To install the PC card, follow the steps below and refer to Figure 4-2. 1. Make sure the eject button do not stick out. 2. Insert the PC card and press it until it is securely connected. 4-10 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 17: Sd Card

    Figure 4-3 Removing the SD card Installing the SD card To install the SD card, follow the steps below and refer to Figure 4-3. 1. Insert the SD card and press it until it is securely connected. PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-11...

  • Page 18: Expansion Memory Module

    2. Loosen the screw (with e-ring) and remove the memory slot cover. 3. Press the two latches outward and remove the memory module. Screw (e-ring) Latch Memory slot cover Latch Memory module Figure 4-4 Removing the memory module 4-12 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 19 3. When the power of the computer is turned on, the computer checks automatically the memory size. Confirm that the new memory is detected correctly. 4. If the memory is not detected, check that it is connected correctly. PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-13...

  • Page 20: Hdd

    1. Remove the following screw and HDD slot cover. • M2×3S S-FLAT HEAD screw M2×3S S-FLAT HEAD HDD slot cover Figure 4-5 Removing the HDD slot cover 4-14 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 21: Figure 4-6 Removing The Hdd Assembly

    HDD assembly Figure 4-6 Removing the HDD assembly 3. Peel off two gaskets from the HDD unit and detach the HDD from the HDD holder. Gasket HDD holder Figure 4-7 Removing the HDD PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-15...
  • Page 22 • M2×3S S-FLAT HEAD screw CAUTION: When installing the HDD slot cover, be sure to insert the HDD slot cover into the HDD slot slantingly and insert the projection into the hole. Projection 4-16 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 23: Keyboard

    5. Lift the upper side of the keyboard and turn it face down on the palm rest. Keyboard holder M2×2.5C S-FLAT HEAD Keyboard M2×2.5C S-FLAT HEAD M2×4S BIND Figure 4-8 Removing the keyboard holder PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-17...

  • Page 24: Figure 4-9 Removing The Keyboard

    • M2×2.5C S-FLAT HEAD screw 5. Install the keyboard holder while engaging the latches. 6. Close the display and turn the computer face down. 7. Secure the keyboard holder with the following screw. • M2×4S BIND screw 4-18 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 25: Switch Board

    4. Disconnect the switch cable from the connector CN3270 on the system board. 5. Remove the following screw and the switch board. • M2×2.5C S-FLAT HEAD screw Switch cover M2×2.5C S-FLAT HEAD M2×8S BIND Switch board CN3270 Switch cable Figure 4-10 Removing the switch board PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-19...
  • Page 26 2. Install the switch board according to the guide and secure it with the following screw. • M2×2.5C S-FLAT HEAD screw 3. Install the switch cover. 4. Turn over the computer and secure the switch cover with the following screw. • M2×8S BIND screw 4-20 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 27: Touch Pad

    To remove the touch pad, follow the steps below and refer to Figure 4-11 and 4-12. 1. Remove the touch pad cover while releasing the latches. Touch pad cover Figure 4-11 Removing the touch pad cover PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-21...

  • Page 28: Figure 4-12 Removing The Touch Pad

    4. Remove the touch pad assembly from the palm rest while releasing the adhesive portion. 5. Disconnect the touch pad cable from the connector on the touch pad assembly. M2×3C S-FLAT HEAD Touch pad cable CN3240 Touch pad assembly Figure 4-12 Removing the touch pad 4-22 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 29 2. Install the touch pad assembly according to the guide and secure it with the following screws. • M2×3C S-FLAT HEAD screw 3. Connect the touch pad cable to the connector CN3240 on the system board. 4. Install the touch pad cover while engaging the latches. PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-23...

  • Page 30: Cover Assembly/Battery Latch Assembly

    1. Turn over the computer and remove the following screws. • M2×4S BIND screw x13 (“4” in the figure below) • M2×3S S-FLAT HEAD screw x1 (“3” in the figure below) Figure 4-13 Removing the cover assembly(1) 4-24 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 31 3. Remove the following screws. • M2×4B S-FLAT HEAD screw 4. Remove the cover assembly by lifting it up from the base assembly. M2×4B S-FLAT HEAD Cover assembly Figure 4-14 Removing the cover assembly(2) PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-25...

  • Page 32: Figure 4-15 Removing The Battery Latch Assembly

    S-FLAT HEAD screw 3. Turn over the computer and secure the following screws. • M2×4S BIND screw x13 (“4” in the figure 4-13) • M2×3S S-FLAT HEAD screw x1 (“3” in the figure 4-13) 4-26 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 33: Bluetooth Module

    2. Connect the Bluetooth flat cable to both the Bluetooth module and the connector CN4400 on the system board. 3. Install the Bluetooth module along the guide and secure it with the following screw. • M2×3C S-FLAT HEAD screw PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-27...

  • Page 34: Speaker/Fingerprint Sensor Board

    4. Disconnect the SP FPC from the connector CN6170 on the system board and connector CN950 on the fingerprint sensor board to remove. M2×3C S-FLAT HEAD Speaker CN950 SP FPC Speaker holder CN6170 Figure 4-17 Removing the speaker/SP FPC 4-28 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 35: Figure 4-18 Removing The Fingerprint Sensor Board

    4. Install the speaker holder to the slot. 5. Connect the speaker cable to the connector CN7 on the SP FPC. 6. Fix the SP FPC with the following screws. • M2×3C S-FLAT HEAD screw PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-29...

  • Page 36: Mdc Board

    1. Connect the MDC cable to the MDC board. 2. Install the MDC board to the connector CN3010 on the MP FPC and secure it with the following screws. • M2×3C S-FLAT HEAD screw 4-30 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 37: Rtc Battery

    To install the RTC battery, follow the steps below and refer to Figure 4-20. 1. Install the RTC battery to the RTC battery slot and connect the RTC battery cable to the connector CN9990 on the system board. 2. Stick the two glass tapes. PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-31...

  • Page 38: Wireless Lan Card

    2. Gently push the Wireless LAN card down until the latches on both sides are engaged. 3. Connect the wireless LAN antenna cables (black and white) to the connectors on the Wireless LAN card. 4-32 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 39: Fan

    1. Install the fan and secure it with the following screws. • M2×4C BIND screw 2. Connect the fan cable to the connector CN8770 on the system board and stick the glass tape. PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-33...

  • Page 40: Mp Fpc

    2. Remove the following screws and disconnect the MP FPC from the connector CN9500 on the system board. • M2×3C S-FLAT HEAD screw Kill switch holder M2×3C S-FLAT HEAD M2×3C S-FLAT HEAD MP FPC CN9500 Figure 4-23 Removing the MP FPC 4-34 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 41 1. Connect the MP FPC to the connector CN9500 on the system board and secure it with the following screws. • M2×3C S-FLAT HEAD screw 2. Install the kill switch holder and secure it with the following screw. • M2×3C S-FLAT HEAD screw PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-35...

  • Page 42: Hd Fpc

    To install the HD FPC, follow the steps below and refer to Figure 4-24. 1. Connect the HD FPC to the connector CN1800 on the system board and secure it with the glass tape. 4-36 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 43: Pc Card Slot

    To install the PC card slot, follow the steps below and refer to Figure 4-25. 1. Connect the PC card slot to the connector CN2110 on the system board and secure it with the following screws. • M2×4C S-FLAT HEAD screw PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-37...

  • Page 44: Lan/Modem Jack

    To install the LAN/Modem jack, follow the steps below and refer to Figure 4-26. 1. Install the LAN/Modem jack to the slot. 2. Connect the LAN cable to the connector CN4100 on the system board. 4-38 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 45: System Board

    2. Disconnect the LED cable from the connector CN3260 on the system board (front). 3. Remove the following screws and system board. • M2×3C S-FLAT HEAD screw 4. Remove the audio cover. PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-39...

  • Page 46: Figure 4-27 Removing The System Board

    S-FLAT HEAD screw 3. Connect the LED cable to the connector CN3260 on the system board (front). 4. Connect the LCD cable and FL cable to the connectors CN5600 and CN5601 on the system board. 4-40 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 47: Internal Microphone

    To install the internal microphone, follow the steps below and refer to Figure 4-28. 1. Install the internal microphone to the microphone holder. 2. Connect the microphone cable to the connector CN6050 on the system board. PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-41...

  • Page 48: Led Fpc

    To install the LED FPC, follow the steps below and refer to Figure 4-29. 1. Install the LED FPC according to the guide and secure it with the following screws. • M2×3C S-FLAT HEAD screw 4-42 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 49: Display Mask

    • M2×3.2S FLAT HEAD screw x8 (“3.2” in the figure below) • M2.5×4S FLAT HEAD screw x2 (“4” in the figure below) 2. Remove the display mask while releasing the latches. Figure 4-30 Removing the display mask PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-43...
  • Page 50 • M2×3.2S FLAT HEAD screw x8 (“3.2” in the figure 4-30) • M2.5×4S FLAT HEAD screw x2 (“4” in the figure 4-30) 3. Stick the six mask seals and four LCD cushions to the display mask. 4-44 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 51: Fl Inverter/Lcd Unit

    2. Peel the insulator and disconnect the two cables from the both sides of the connector on the FL inverter. 3. Remove the FL inverter. M2×3C S-FLAT HEAD FL inverter Insulator Figure 4-31 Removing the FL inverter PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-45...

  • Page 52: Figure 4-32 Removing The Lcd Unit

    4. Carefully lift up the top of the LCD unit and peel off the glass tape. 5. Disconnect the LCD cable and remove the LCD unit. LCD unit LCD cable Glass tape Figure 4-32 Removing the LCD unit 4-46 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 53 3. Connect the two cables to the both sides of the connector on the FL inverter and install the FL inverter according to the guide. 4. Secure the FL inverter with the following screw and stick the insulator. • M2×3C S-FLAT HEAD screw PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-47...

  • Page 54: Hinge

    1. Remove the following screws (back) and hinge caps (left and right). • M2×3C S-FLAT HEAD screw M2×3C S-FLAT HEAD Hinge cap Hinge cap M2×3C S-FLAT HEAD Figure 4-33 Removing the hinge cap 4-48 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 55: Figure 4-34 Removing The Palm Rest

    4.25 Hinge 4 Replacement Procedures 2. Remove the following screws (back) and palm rest. • M2.5×4B FLAT HEAD screw Palm rest M2.5×4B FLAT HEAD M2.5×4B FLAT HEAD Figure 4-34 Removing the palm rest PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-49...
  • Page 56 4. Remove the following screws and hinges of the both sides. • M3×3S BIND screw • M2×4B S-FLAT HEAD screw M3×3S BIND M2×4B S-FLAT HEAD Hinge Hinge M2×4B S-FLAT HEAD M3×3S BIND LCD cable Figure 4-35 Removing the hinge 4-50 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 57 3. Install the palm rest and secure it with the following screws (back). • M2.5×4B FLAT HEAD screw 4. Install the both sides’ hinge caps and secure them with the following screws (back). • M2×3C S-FLAT HEAD screw PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-51...

  • Page 58: Wireless Lan Antenna/Bluetooth Antenna

    1. Stick the wireless LAN antenna on the display cover in place. 2. Set the wireless LAN antenna cables on the display cover in place. 3. Secure the wireless LAN antenna cables with the six acetate tapes. 4-52 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 59: Bluetooth Antenna

    1. Stick the Bluetooth antenna on the display cover in place. 2. Set the Bluetooth antenna cable on the display cover in place. 3. Secure the Bluetooth antenna cable with the five acetate tapes. PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-53...

  • Page 60: Fluorescent Lamp

    - Be careful when handling the lamp. Excessive force may break the lamp. - Be careful not to soil or deform the lamp reflector. - Make sure that the power of the LCD module is turned off before connecting or disconnecting cables and connectors. 4-54 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

  • Page 61: Replacing The 12.1 Inch Tmd Fluorescent Lamp

    3) When peeling off the double-adhesive tape of the insulation sheet, be careful not to damage the TAB and PCB. Tape of the bezel side Insulator sheet Production label Insulation sheet, double-adhesive tape Figure 4-38 Replacing TMD fluorescent lamp(1) PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-55...
  • Page 62 2) Remove the left side screw and right side screw as shown in the figure below. CAUTION: Use a Philips screwdriver with type 0 bit to remove the screws. Production label Figure 4-39 Replacing TMD fluorescent lamp(2) 4-56 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 63 Release four bezel latches. Peel off the double-adhesive tape slowly. Double adhesive tape within the bezel. Release two bezel latches. Release three bezel latches. Peel off the double- adhesive tape slowly. 4-40 Replacing TMD fluorescent lamp(3) PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-57...
  • Page 64 4. Opening up the PCB 1) Open the PCB to the horizontal position as shown in the figure below. CAUTION: Be careful not to damage the TAB. Figure 4-41 Replacing TMD fluorescent lamp(4) 4-58 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 65 1) Remove the cell with the PCB from the backlight unit as shown in the figure below. CAUTION: 1) Peel off the cell carefully not to break it. 2) Be careful not to damage the TAB. Cell Figure 4-42 Replacing Toshiba fluorescent lamp(5) PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-59...
  • Page 66 1) Check the items shown in the Figure below. Do not let the Do not let the sheet out of sheet out of the the frame. frame. Figure 4-43 Replacing TMD fluorescent lamp(6) 4-60 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 67 Next, install the cell with the PCB to the backlight unit. CAUTION: 1) Install by aligning the left under corner as shown below. 2) Be careful not to damage the FPC. Cell with PCB Figure4-44 Replacing TMD lamp(7) PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-61...
  • Page 68 3. Folding the TAB (PCB). 1) Fold the TAB (PCB) around the back of the backlight unit as shown in the figure below. CAUTION: 1) Be careful not to damage the TAB. Figure 4-45 Replacing TMD lamp(8) 4-62 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)
  • Page 69 Engage three latches of the bezel. Stick double-adhesive tape of the backside bezel. Bezel set: Push against the left under of the frame Figure 4-46 Replacing TMD fluorescent lamp(9) PORTEGE R200 Maintenance Manual (960-519) [CONFIDENTIAL] 4-63...
  • Page 70 2) When sticking the insulation sheet, be careful not to damage the PCB, cell and B/L. Production sheet Stick the double-adhesive tape of the insulation sheet to the edge of the PCB. Figure 4-47 Replacing TMD lamp(10) 4-64 [CONFIDENTIAL] PORTEGE R200 Maintenance Manual (960-519)

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