How do I install router bits in the Black & Decker SR650?

Turn off the machine and remove the switch toggle to lock the switch off.Install the desired collet and collet nut. Screw the collet nut (with the collet inside it) down onto the spindle. Do not tighten this or any collet without a bit in place, as it will crack the collet.Insert the desired router bit as far as it will go, then pull it out about 1/16" (1.6mm) and tighten the collet nut firmly using the wrenches provided. The two flats on the spindle for tightening are accessible through the spindle height adjustment slot below the table. Adjust the spindle height to maximum by sliding the adjustment handle to the right as far as it will go, then use one wrench through the slot and onto the flats, and the other on the collet nut. For more information, see page 10 of the manual.

How do I turn on or off the Black & Decker SR650?

The switch for the Black & Decker SR650 is located on the Shaper/Router. To turn the tool ON, flip the toggle upward. To turn the tool OFF, flip the toggle down. The switch will stay in either position without being held. For safety, the red switch toggle may be removed when the switch is in the locked OFF position to prevent unintentional starting. For more information, see page 9 of the manual.

How do I assemble the fence on my Black & Decker SR650?

To assemble the fence:Select the center yoke, two wooden fence boards, and the fence bracket from the cardboard box.Loosely install the fence bracket using one of the 23mm (0.9") knobs and 6mm flat washers from the plastic bag.Loosely install the wooden fence boards to the center yoke and the fence bracket using the four flathead screws, 6mm washers, and hex nuts from the plastic bag.Install the fence to the table top using two 30mm (1.2") plastic knobs and two 8mm (0.32") flat washers from the plastic bag, threading them into the two threaded holes closest to the rear of the table.Use a straightedge to align the two wooden boards and firmly tighten the four screws and the plastic fence bracket knob.Move the completed fence to be roughly parallel to the rear edge of the table top and securely tighten the two knobs to hold it stationary. For more information, see page 7 of the manual.

How do I install the shaper spindle and shaper cutter on the Black & Decker SR650?

Make certain the machine is disconnected from the power source.Raise the tool spindle as far as it will go and lock the cutting depth handle.Select the shaper spindle and shaper spindle nut. Thread the shaper spindle into the small diameter threads in the shaper spindle nut.Screw the shaper spindle into the shaper spindle nut until the shaper spindle shoulder protrudes approximately 1/16" (1.6mm) above the face of the shaper spindle nut. Maintain this position when installing the shaper spindle to the tool spindle.Insert the tapered end of the shaper spindle into the tapered end of the tool spindle.Tighten the nut securely to the tool spindle using the same means you used for tightening the collet nut.Install the desired cutter. The cutter must have a 1/2" (12.7mm) hole or bushings to reduce the hole to 1/2" (12.7mm). Use the appropriate combination of supplied spacers to raise or lower the shaper cutter. The cutting depth handle can also be used to adjust the height. For more information, see page 11 of the manual.

How do I adjust the spindle height on the Black & Decker SR650?

To raise or lower the spindle on your Black & Decker SR650 for mounting/removing bits or adjusting cutting height, turn the handle end counterclockwise to loosen it. Then, swing it to the right to raise the spindle and to the left to lower it. Once the desired height is set, turn the handle end clockwise to lock it into position. For more information, see page 9 of the manual.

How do I install the clear plastic guard on the Black & Decker SR650?

To install the clear plastic guard, insert the guard bar into the guard holder on the rear position of the fence center yoke. Then, install a 23mm (0.9") plastic knob into the side of the guard holder to securely hold the guard in place. When cutting with the fence, loosen the guard clamping knob and slide the guard down between the wooden boards as far as it will go without touching the work, then tighten the knob. For operations without the fence, an auxiliary guard attaches to the rear edge of the table using two 16mm plastic knobs and is adjusted similarly.

How do I change the direction of rotation on the Black & Decker SR650?

The forward/reverse switch allows you to reverse the direction of the cutter. To change the direction, first turn the tool off and raise the plastic door over the forward/reverse switch. Depress the left side of the switch for counterclockwise rotation and the right side for clockwise rotation. When changing the direction, ensure to turn the cutter over as necessary so that all cutting is done by feeding the work against the rotation of the cutter. Only shaper bits which can be inverted can be used for left to right cutting; router bits can only cut from right to left. For more information, see page 9 of the manual.

How do I adjust the fence on the Black & Decker SR650?

Begin by positioning the fence so that the bit or cutter is located directly between the wooden fence boards and that the boards are as close to the guard as possible without touching it. The left board on the fence is moveable. By loosening the fence bracket knob, this board can move forwards or backwards to adjust the position of the fence.

How do I mount the Black & Decker SR650 to a workbench?

The Black & Decker SR650 must be mounted firmly to your workbench or other anchored frame. Four holes are provided in the tool's feet for this purpose. Alternatively, it can be mounted to a piece of wood that can be "C" clamped to your work surface or Workmate® Workcenter to enhance portability. Failure to permanently mount or "C" clamp the shaper/router to the work surface can be hazardous.

What is the proper feeding technique when using the Black & Decker SR650 with the fence?

When using the fence as a guide:For average work where part of the original edge is untouched by the cutter, both the front and rear fences should be in a straight line.If the operation removes the entire edge (e.g., jointing), the shaped edge will not be supported by the rear fence if both fences are in line. In this case, advance the work, stop the machine, then adjust the outfeed and infeed fences to contact the work and align the outfeed fence with the cutting circle.Avoid heavy cuts by positioning the cutter and fence to remove small portions initially. Increase cutter exposure with successive passes by moving the fence and/or cutter height.When starting, apply most pressure to the portion of the workpiece supported by the infeed fence, keeping hands away from the cutter. Once more than half of the workpiece has passed the cutter, transfer pressure to the outfeed fence. Never apply pressure between the fences. For more information, see page 12 of the manual.

What are the guidelines for shaping or routing with collars and a starting pin on the Black & Decker SR650?

When shaping or routing with collars and a starting pin, always follow these rules:Collars must be smooth and free of gum or other substances.The edge of the work to be shaped must be smooth, as any irregularity will be duplicated.A portion of the edge of the work must remain untouched by the cutters so the collar has sufficient bearing surface.The workpiece must be fairly wide in proportion to the cut being made. Avoid short workpieces of narrow material.When routing with collars and a starting pin, always use the overhead cutter guard.The starting pin is used as a support to begin the cut. Place the work in the first position using the starting pin as support. Swing the work into the cutter to the second position, where it will be supported by the collar and starting pin. After the cut starts, swing the work free of the starting pin to ride only against the collar in the third position. Always feed against the rotation of the cutter.

Where can I store the wrenches for my Black & Decker SR650?

The Black & Decker SR650 is supplied with two wrenches. When not in use, the wrenches can be safely stored in the slot at the front of the base. Extra cutters can also be stored in the drawer. For more information, see page 10 of the manual.

What accessories are recommended for the Black & Decker SR650?

Recommended accessories for your Black & Decker SR650 are available at extra cost from your local dealer or authorized service center. Use only cutters that are rated above 10,000 RPM and equal to or less than 2-1/2" (63.5mm) diameter. The use of any accessory not recommended for use with this tool could be hazardous. For more information, see page 14 of the manual.