Siemens SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Manual
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Siemens SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Manual

Siemens SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Manual

Medium-voltage drive
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Edition
10/2019
Operating Instructions
Installation Instructions
Medium-Voltage Drive
SINAMICS SL150
Type 6SL38655UM427AA02
This documentation pertains to
EXAMPLE
www.siemens.com/drives

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Summary of Contents for Siemens SINAMICS SL150 6SL38655UM427AA02

  • Page 1 This documentation pertains to EXAMPLE Operating Instructions Installation Instructions Medium-Voltage Drive SINAMICS SL150 Type 6SL38655UM427AA02 Edition 10/2019 www.siemens.com/drives...
  • Page 2 28.10.2019 15:07 V18.00...
  • Page 3 Introduction Safety information Description Medium-Voltage Drive Preparations for use SINAMICS SL150 Type 6SL38655UM427AA02 Mounting Electrical connection Operating Instructions Installation Instructions Commissioning Operation Maintenance Spare parts Disposal This documentation pertains to Service & Support EXAMPLE Technical specifications and drawings Edition 10/2019...

  • Page 4: Edition

    Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    3.3.2.7 Overview of the additional components .................29 3.3.3 Principle of operation ......................29 3.3.3.1 Thyristor electronics .......................30 3.3.3.2 Voltage actual value sensing ....................31 Closed-loop control ........................31 3.4.1 Description of the components....................31 3.4.1.1 DC/DC converter........................31 SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 6 Connecting the closed-loop control..................57 6.5.1 Connecting ground.........................57 Interconnecting optional connections..................57 Fastening the cable ducts with cable ties................57 Commissioning ............................59 Operation..............................61 Safety instructions for operation.....................61 Fault and system messages ....................62 8.2.1 Diagnostics..........................62 8.2.1.1 Diagnostics via LEDs ......................62 SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 7 Disposal..............................89 11.1 Disposing of packaging material ....................89 11.2 Removing device components and old devices ..............89 Service & Support............................91 Siemens Industry Online Support ..................91 SIOS App ..........................92 Technical specifications and drawings .......................93 Standards and regulations .....................93 Environmental conditions .......................94 Index................................97 Tables Table 3-1 Additional components for completion of the power module............29...
  • Page 8 Figure 9-4 Disengaging the interlocking on the thyristor electronics ............79 Figure 9-5 Open-ended wrench in groove ....................82 Figure 9-6 Releasing a fiber-optic cable .......................83 Figure 9-7 Replacing components in the cooling circuit ................84 SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 9: Introduction

    ● Lists are formatted as bulleted lists. – Lists on the second level are hyphenated. Note The note provides you with additional information about the product itself, handling the product - and the relevant documentation. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 10 Introduction 1.2 Text format features SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 11: Safety Information

    EN 50110‑1 "Working in a voltage-free state". Apply the five safety rules in the sequence stated before starting work. 5 safety rules 1. Disconnect the system. Also disconnect the auxiliary circuits, for example, anti-condensation heating. 2. Secure against reconnection. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 12: Safe Handling

    Danger due to high auxiliary voltages High auxiliary voltages are still present even after shutdown. Touching live parts can result in death or serious injury. ● Observe the five safety rules when performing any work. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 13 If you carry out work in the upper section using unsuitable ladders or similar, you can fall and injure yourself. ● Use appropriate protective equipment, especially a hard hat and gloves. ● Use suitable steps or ladders when working in the upper area. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 14: Electromagnetic Fields In Electrical Power Engineering Installations

    ● Therefore, do not carry magnetic or electronic data storage media with you. Nominated persons in control of electrical installations can find further information on electromagnetic fields under "Information for persons responsible for plants and systems." SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 15: Components That Can Be Destroyed By Electrostatic Discharge (Esd)

    The necessary ESD protective measures for the entire working range for electrostatically sensitive devices are illustrated once again in the following drawings. Precise instructions for ESD protective measures are specified in the standard DIN EN 61340‑5‑1. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 16: Information For Nominated Persons In Control Of An Electrical Installation

    ● Never operate the device in an explosive atmosphere (hazardous zone). Non-observance of proper usage Improper use of the devices described can result in death, severe injury or material damage. ● Please observe all instructions for proper use. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 17 Make use of the support and services offered by the relevant service center for planning, installation, commissioning, and servicing work. You can find the relevant contact person under "Service & Support (Page 91)". See also Standards and regulations (Page 93) SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 18: Grounding Concept

    The converter will be supplied on request without an electromechanical door interlocking system if space is restricted. In this instance, the customer must provide an access interlock system compliant with IEC 61800-5 /-1. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 19: Instructions For Inverters With No Grounding Switch

    According to the EU machinery directive, machine manufacturers / plant operators must conduct a risk assessment of their machine. Plant operators must conduct a risk assessment of their plant. In particular, pay attention to Annex 1 "General Principles" of the EU machinery directive. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 20 – Operating and/or environmental conditions outside of the specification – Condensation/conductive contamination – External influences/damage ● The release of substances and emissions that are harmful to the environment Improper operation or the improper disposal of components can harm the environment. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 21: Security Information

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept. Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks.
  • Page 22 Safety information 2.9 Security information "SINAMICS Industrial Security" Manual Notes relating to Industrial Security are provided here (https:// support.industry.siemens.com/cs/ww/de/view/109751848/en). SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 23: Description

    A grounding switch is not installed. The system operator must, therefore, ensure that there is sufficient grounding. Ensure sufficient grounding during work on the power unit. Further information on grounding can be found under "Safety information for maintenance and repairs". SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 24: Power Unit

    IP00, stand on insulators and are suppored by welded aluminum sections. The modules have a simple mechanical design with relatively few components. This guarantees a correspondingly high MTBF (mean time between failures) and high reliability. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 25: Power Unit Components

    2 x 13 water-cooled heat sinks each ⑥ Suppressor capacitors ⑦ Water-cooled snubber resistors Figure 3-1 Schematic diagram: Components of the converter module A module tower comprises three modules placed one on top of the other. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 26: Design Of The Thyristor Modules

    The clamped thyristor assembly is pressed together by a set of springs with a clamping screw in such a way as to achieve the required contact force. The purpose of the heat sinks is to dissipate heat losses. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 27 The thyristor modules with their water-cooled suppressor resistors and heat sinks are connected to the deionized water circuit. ① Water inlet ② Water flow restrictor ③ Suppressor resistor ④ Heat sink ⑤ Thyristor ⑥ Water drain SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 28: Avt Combination Module

    Power Stack Adapter and Control Unit (CU). In the Power Stack Adapter, the switching information predefined by the Control Unit is translated into firing pulses (long pulses). The firing pulses are converted to optical signals and SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 29: Current Transformer

    660 rpm. If the machines are operated over a wide constant power range, the rated speed is normally significantly lower than this. The high- quality speed control range extends right down to zero speed. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 30: Thyristor Electronics

    Checkback signals provide thyristor status and control information. Fiber-optic cables are also used to send these checkback signals back to the Power Stack Adapter. The Power Stack Adapter evaluates these status checkback signals from the thyristor electronics. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 31: Voltage Actual Value Sensing

    Description of the components 3.4.1.1 DC/DC converter DC/DC converters are used to provide a stable and reliable 24 V power supply for the TM15/ TM31 terminal module, the circuit breaker, and the SIMATIC S7 (optional). SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 32 Description 3.4 Closed-loop control SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 33: Preparations For Use

    ● The doors can be opened and closed. The locking systems function correctly. ● Flat parts and components, e.g. doors and side panels, seal correctly. Only then is the degree of protection maintained. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 34: Inspections When Receiving The Delivery

    (responded) This can result in death, serious injury or material damage. ● If one of the indicators has tripped, do not perform any commissioning. ● Inform the Technical Support. Only specialist Siemens technicians can recommend appropriate measures. See also Service & Support (Page 91) SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 35: Checking The Load Handling Attachments

    If the load suspension devices and lifting gear are damaged or not correctly secured, the equipment may be dropped during lifting and transportation. This can result in death, serious injury or material damage. Inspect the load handling attachments and lifting gear before use. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 36: Transportation

    ● When lifting, refer to the information on the lifting plate or in "Technical data and drawings." NOTICE Vibrations Significant vibration during transportation and shocks when setting down can damage the equipment. Avoid vibrations and shocks. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 37: Observe Center Of Gravity

    ● Transport the transport unit/cabinet with the greatest care. ● Choose the lowest transport height possible. The pallet may not touch the ground. Always transport the cabinet in an upright position. ● Avoid driving over bumps. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 38: Transport With A Crane

    This can result in death, serious injury or material damage. ● Use suitable lifting rods for transporting. The weight of the cabinet is indicated on the rating plate. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 39: Figure 4-3 Lifting Bar Label

    5. Lift the cabinet. Avoid shifting the center of gravity or distorting or damaging the cabinet. When suspended, the cabinet must be parallel to the ground. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 40: Transporting Transportation Units Packed In Boxes

    To protect the boxes against pressure, use sufficiently long rope and a spreader beam. Please proceed as follows: 1. Attach the rope/cable to the pallet as shown in the following diagram. ① 2. Attach the rope/cable to the spreader beam and the crane hook. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 41: Unpacking

    Carefully observe the instructions for storage in Chapters "Storage" and "Technical data and drawings". Remove the packaging immediately prior to installation. The units are packed by the manufacturers in accordance with the order. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 42: Removing Load Securing Devices

    Lifting the cabinet off the transport pallet Use a crane to lower the transportation units from the transport pallets and transport them to the installation site. Observe the guidelines described in the section "Transport with a crane." SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 43: Opening Doors In Preparation For Use

    If transport indicators remain in the device during operation, material damage can result when they fall off – or as a result of temperature damage. ● Remove the transport indicators before commissioning. Remove any adhesive residue from the transport indicators using methylated spirits. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 44: Storage

    Do not exceed the blowout pressure of 6 bar. Avoid pressure surges. 4.5.2 Storing a device If you are not going to commission the device immediately after delivery, ensure that it is stored correctly. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 45 – Room temperature should be approx. 10 °C (14 °F) above the outside temperature. – The temperature may not fall below ‑20 °C (-4 °F). – For lower temperatures, agree on suitable measures together with Siemens. – Relative humidity should be less than 60%.
  • Page 46 – Place a humidity meter that can be read from outside inside the film wrapping. Observe the values provided in the technical specifications on relative humidity. Check the values regularly using the humidity meter. – Inspect the device regularly. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 47: Mounting

    If foreign bodies are left in the device after installation and maintenance work, this can cause damage when the device is switched on. ● Before switching on, check as to whether there are any foreign bodies in the device. Remove any foreign bodies. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 48: Torques

    Tightening torques for screw terminals for copper cables without cable lug Screw type Set screws and Head screws with Head screws with headless screws slit hexagon profile in - lb in - lb in - lb M2.5 0.25 M3.5 11.5 11.5 22.1 22.1 SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 49 - lb in - lb 11.5 26.6 31.0 15.9 34.5 63.7 42.5 159.3 265.5 Observe the tightening torques of the terminal manufacturer and the test torques according to DIN EN 60999-1, VDE 609-1 SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 50 Mounting 5.2 Torques SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 51: Electrical Connection

    When operated with an insufficient degree of protection, this can result in death, serious injury and material damage. ● To maintain the degree of protection, after installation, immediately seal the holes so they are air-tight. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 52 When connecting line and motor-side power cables, when shrinking the cable terminations, other control cables can be damaged in the adjacent/surrounding cable ducts. ● When shrinking, ensure not to damage cables in the surrounding cable channels. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 53: Note Regarding Unshielded Cables

    ● Connect painted or anodized metal components using contact washers or remove the insulating layer. ● Use unpainted, de-oiled mounting plates. ● Establish a central connection between ground and the protective conductor system (PE protective conductor). SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 54 ● Apply the cable shield so that it covers the greatest possible surface area. Use ground clamps, ground terminals or ground screw connections. ● Avoid extending the cable shield to the grounding point using a wire. This reduces the shield effectiveness by up to 90%. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 55: Figure 6-1 Shield Connection Using A Clip

    ● Ensure that the cable shield is correctly connected. ● Bridge shield gaps (at terminals, circuit-breakers, contactors, etc.) with minimum impedance and through the largest possible surface area. ① Shield busbars ② Cables ③ Terminals Figure 6-2 Bridging shield gaps SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 56: Using The Equipotential Bonding Strip And Shield Bus

    It is important here to establish the greatest possible area of contact and a good conductive connection. Figure 6-3 Equipotential bonding strip SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 57: Connecting The Closed-Loop Control

    Fasten all cable ducts whose cover faces downward with cable ties. Wind the cable ties around the entire cable duct. The cable ties must be located at the same positions as in the delivered state. Figure 6-5 Schematic diagram: Fastening the cable ties SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 58 Electrical connection 6.7 Fastening the cable ducts with cable ties SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 59: Commissioning

    Obtain information about the range of SITRAIN training courses available through your local contact person. Make use of the support and services offered by the responsible Siemens Service Center when commissioning this equipment. You can find the relevant contact person under "Service &...
  • Page 60 Commissioning SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 61: Operation

    ● Observe the maximum permitted short-circuit currents and maximum specified short-circuit times. Damage caused by incorrect parameter assignment Malfunctions can occur if you change parameters. ● Do not change the parameters, e.g. for the motor circuit-breaker. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 62: Fault And System Messages

    Check input voltage. light internal board voltage fault. If input voltage is > 18 V and LED red: Return component for repair. Green Continuous 24 V power supply OK. light Internal board voltages OK. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 63 Carry out a POWER ON. light for POWER ON. Green/ Flashing light Component recognition via LED is acti‐ orange vated. The color depends on the LED state when component recognition is activated. Red/orange SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 64 Operation 8.2 Fault and system messages SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 65: Maintenance

    This can result in death, severe injuries and significant material damage. ● You must always handle the capacitors as if they are charged. ● Discharge the snubber circuit capacitors. ● Short-circuit the snubber circuit capacitors before commencing any work. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 66 See also Visual inspections (Page 68) Note Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office. Note Inform the manufacturer about each maintenance job that has been carried out and about each spare part replacement for the purposes of a reliability analysis.

  • Page 67: Grounding The System

    Check internal connections Siemens serv‐ After one year, and every ice personnel four years thereafter Carry out an inspection and Siemens serv‐ Annually visual check ice personnel Check spare parts Siemens serv‐ Annually ice personnel SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 68: Visual Inspections

    See also Cleaning (Page 71) 9.3.1.3 Checking hoisting solenoids and security bolts ● Check the hoisting solenoids and security bolts at regular intervals. ● Replace defective hoisting solenoids and security bolts before (re)commissioning. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 69: Checking The Plug Connections

    If the converter is equipped with a temperature-controlled fan, the fan can run on even if the power section is switched off. You can be injured if you touch the fan. ● Wait until the fan has shut down. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 70: Replacing The Back-Up Battery Of The Aop30 Operator Panel

    If the time is exceeded, the AOP settings and input screen texts are reloaded from the CompactFlash card by a restart of the AOP with a connection to the drive. Set the clock to the new time. Figure 9-1 Replacing the backup battery SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 71: Cleaning

    For significant levels of pollution and dirt, use an ESD cloth soaked in ethyl alcohol (however, not so much that it drips from the cloth). SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 72: Cleaning Aluminum Parts

    ● Check whether all the cable shields are intact. ● Insulate damaged cable shields. ● Make sure that a short-circuit cannot occur on the power cables due to failure of the insulation as a result of incorrect cable installation. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 73 Measures in the event of an error It is not possible to fully test repairs that are carried out on site. Return the defective module back to the manufacturing plant for repair. The relevant address is available from your Siemens contact person.

  • Page 74: Replacing The Snubber Circuit Resistor

    Incorrectly replacing components can result in death, serious injury, or material damage. ● Only replace components that are described in the following sections. All other components may only be replaced by Siemens service personnel. In this case, contact the Service Center.

  • Page 75: Replacing The Snubber Circuit Capacitor

    Use heat-stabilized cable ties for fixing the capacitors in place. Tighten the capacitor terminals with the following torques. Table 9-2 Torques of the capacitor connections Nuts Tightening torque 5 Nm 10 Nm SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 76: Replacing The Compactflash Card

    ● Only remove or insert the CompactFlash card when the power is switched off. 2. Withdraw the CompactFlash card from the Control Unit. Back up the data saved on it. 3. Copy the stored data of the previous CompactFlash card to the new original Siemens card. Note Invalid software key The software key is associated with the serial number of the CompactFlash card.

  • Page 77: Replacing Thyristor Electronics

    Non-observance of the five safety rules can cause death or serious injury. Serious material damage can also result. ● Observe the five safety rules. ● Work must only be performed on adequately grounded power circuitry. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 78 1. If there are no core end markings, label the two fiber-optic cables and the connected cables. 2. Remove all connecting leads. 3. Detach the two fiber-optic cables from the opto-receiver and opto-transmitter modules. 4. Pull out the fiber-optic cables. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 79: Figure 9-4 Disengaging The Interlocking On The Thyristor Electronics

    There must be no gap between the plug connector and the socket connector. ② 4. Fold the plastic latches back into place. ① 5. Tighten the screws 6. Send the thyristor electronics back. See Notes on sending back (Page 80). SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 80 Moreover, this data is evaluated for a reliability analysis. Include information about the most recent operational performance and about any previous conspicuous behavior. See also Components that can be destroyed by electrostatic discharge (ESD) (Page 15) SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 81: Replacing A Thyristor

    You can replace thyristors within 5 minutes using simple tools. Plastic holders support the thyristors against the heat sinks. The heat sinks are suspended on springs. A cup-spring assembly produces the necessary clamping force in the stack. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 82: Figure 9-5 Open-Ended Wrench In Groove

    When the slot in the steel bolt is flush with the surface of the side plate, the clamping force is correctly set. 6. Enter the thyristor numbers and the replacement data in the equipment installation log. The first number on the thyristor label is the thyristor number. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 83: Disconnecting The Fiber-Optic Cables

    3. Insert the new fiber-optic cable as far as it will go. If correctly fitted, the white ID ring must be flash with the opto-transmitter or opto-receiver. ① 4. Tighten the knurled nut again by hand. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 84: Replacing Components In The Cooling Circuit

    ① FEP hose ② Union nut ③ Screwed joint ④ O-ring ⑤ Connection (e.g. cooler) Figure 9-7 Replacing components in the cooling circuit ① ④ 4. Replace the FEP hose or the O-ring SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 85 6. Tighten the union nut with a torque of 1.2 Nm (no gap between screwed joint and connection). Note Recommissioning Operate the water circuit for at least two hours to remove the air bubbles from the system. SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 86 Maintenance 9.6 Repairs SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 87: Spare Parts

    ● Therefore, only use spare parts that have been approved by the manufacturer. To request spare parts, please contact the Siemens sales office responsible for your region. You can find an overview of the Siemens contact partners in your region here (www.siemens.com/services/partner).
  • Page 88 Spare parts SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 89: Disposal

    ● Shut down the device before disassembling. Ground the device ● With old devices, also follow the instructions in the section "Transport." For the following components, pay special attention when disposing or reusing: ● Batteries ● Capacitors SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 90 Disposal 11.2 Removing device components and old devices ● PCBs ● Electronic components SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 91: Service & Support

    Service & Support Siemens Industry Online Support Technical questions or additional information If you have any technical questions or require additional information, please contact Technical Support (https:// support.industry.siemens.com/cs/ww/en/sc/2090). Please have the following data ready: ● Type ● Serial number You can find this data on the rating plate.

  • Page 92: Sios App

    A.2 SIOS App SIOS App Siemens Support for on the move With the "Siemens Industry Online Support" App, you can access more than 300,000 documents for Siemens Industry products – any time and anywhere. The App supports you in the following areas: ●...

  • Page 93: Technical Specifications And Drawings

    According to DIN EN 61800‑5‑1 / VDE 0160 T105 (IEC 61800-5-1): Pollution degree 2 (without conductive pollution), non-condensing Radio interference According to DIN EN 61800-3/VDE 0160 Part 100 (IEC 61800-3): no RI sup‐ level pression Environmental condi‐ DIN EN 60721-3-1/2/3 (IEC 60721-3-1/2/3) tions SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 94: Environmental Conditions

    Storage with suitable packag‐ Transport with suitable pack‐ Operation aging Class 1M2 according to 2M2 according to 3M1 according to DIN EN 60721‑3‑1 DIN EN 60721‑3‑2 DIN EN 60721‑3‑3 (IEC 60721‑3‑1) (IEC 60721‑3‑2) (IEC 60721‑3‑3) SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 95: Table B-4 Other Ambient Conditions

    60721‑3‑3 (IEC 60721‑3‑3) Mechanically active substan‐ 1S1 according to DIN EN 2S1 according to DIN EN 3S1 according to DIN EN ces according to class 60721‑3‑1 (IEC 60721‑3‑1) 60721‑3‑2 (IEC 60721‑3‑2) 60721‑3‑3 (IEC 60721‑3‑3) SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...
  • Page 96 Technical specifications and drawings B.2 Environmental conditions SINAMICS SL150 6SL38655UM427AA02 Operating Instructions Rev.201910281507 EXAMPLE...

  • Page 97: Index

    Index " "Siemens Industry Online Support" App, 92 Electromagnetic fields, 14 Environmental conditions, 94 5 safety rules, 11 Fiber-optic cables, 30, 83 Fuse Power Stack Adapter, 62 Actual value sensing Current actual value sensing, 28 Voltage actual value sensing, 28...
  • Page 98 Safety information Failure of a thyristor assembly, 76 Fiber-optic cables, 83 Shock and tilt indicators Location, 35 Purpose, 34 Siemens Industry Online Support App, 92 Snubber circuit capacitor, 75 Spare parts, 91 Contact person, 87 Spares On Web, 87 Storage...
  • Page 100 0009993865 000010 01 EN 01 Further Information www.siemens.com/LDA Siemens AG Large Drives Applications Vogelweiherstr. 1-15 90441 NÜRNBERG GERMANY *000999386500001001EN01* 000999386500001001EN01...
  • Page 101 Large Drives Applications Department DI MC CBMF MF-NMA LDA EN Siemens AG, DI MC CBMF MF-NMA LDA EN, Postfach 47 43, 90025 Nürnberg Tel. +49 (911) 433-6422 +49 (911) 433-6921 PD LD AP BA OM Email motoren.doku.aud@internal.siemens.co Yasmin Marx Gugelstr. 65 Our ref.
  • Page 103 Spine label for binder 50 mm (120 g/m2) SINAMICS SL150 6SL38655UM427AA02 EXAMPLE Operating Instructions Spine label for binder 145 mm (120 g/m2) SINAMICS SL150 6SL38655UM427AA02 EXAMPLE Operating Instructions / Installation Instructions...

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