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Summary of Contents for metso automation neles XC Series
- Page 1 SEAT SUPPORTED REDUCED BORE SOFT SEATED MBV BALL VALVE Series XB, XC Installation, Maintenance and Operating Instructions 1 X 75 en Issue 2/04...
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Page 2: Table Of Contents
Table of Contents Installing other than Metso Automation actuators ..........13 GENERAL............3 MALFUNCTIONS........... 13 Scope of the manual ......3 TOOLS ............13 Valve description........3 ORDERING SPARE PARTS......13 Valve markings........3 EXPLODED VIEW AND PARTS LISTS ..14 Technical specifications ...... -
Page 3: General
3", 4" and 6" scope of this manual. If you have any questions con- cerning the use or application of the valve, contact Metso Automation for more information. Valve description XB/XC-series valves are flanged ball valves. The bodies of the 2", 3", 4"... -
Page 4: Technical Specifications
Beware of noise emission! The valve may produce noise in the pipeline. The ASME 150 noise level depends on the application. It can be measured or calculated using the Metso Automation T (˚C) Nelprof computer program. Observe the relevant work CF8M environment regulations on noise emission. -
Page 5: Transportation, Reception And Storage
INSTALLATION AND USE CAUTION: When handling the valve or the valve package, General bear in mind its weight! Remove the flow bore protectors and check that the Never lift the valve or valve package by the actuator, valve is clean inside. Clean the valve if necessary. positioner, limit switch or their piping. -
Page 6: Actuator
Do not dismantle the valve or remove it from the will normally be associated with large actuators, pipeline while the valve is pressurized! extended shafts, or where severe vibration is present. Please contact Metso Automation for advice. CAUTION: Commissioning For safety reasons the retainer plates (42) MUST always be installed as shown in 10.2... -
Page 7: Repairing A Jammed Or Stiff Valve Without Removing It From The Pipeline
❑ Remove the packing rings (69) from around the stem using a knife or other pointed instrument. stud (14) Make sure that there is no damage to the stem or hexagon nut (18) the counterbore. Please note that the thrust ring (67) may come off as you remove the packing. -
Page 8: Removing The Valve From The Pipeline
❑ Remove the body cap (2) from the valve. Should the ball seat (7) not stay on the body cap, keep it from falling while you are lifting it out by putting your fingers under the body cap. Watch out for your hand! Lower the body cap onto the surface in a standing position, i.e. -
Page 9: Checking The Parts Of A Dismantled Valve
❑ Checking the parts of a dismantled Insert the ball (3) into the body (1) and other ball seat (7) on the ball (3). valve ❑ Screw the insert into the body. This is easiest to do if ❑ Clean the removed parts. the valve is in horizontal position. -
Page 10: Testing The Valve
that the pin locks the spline driver properly to the INSTALLING THE ACTUATOR shaft. Place the thrust ring (67), packing (69), the General removed stud (14) and the gland (9) in their posi- tion. Place the nuts (18) on the studs (14) and Use suitable mounting parts and couplings when you screw down them gently. -
Page 11: Installing The B1J-Series Actuator
❑ Position the actuator parallel or vertical to the pipe- 6.4.1 B1J-type line as accurately as possible. Lubricate the actua- ❑ Install the actuator so that the piston is in the tor mounting screws and then fasten all screws. extreme outward position. The cylinder must not be ❑... -
Page 12: Installing Dc And Dj Actuators, Sizes 2"-3
❑ Install the actuator on the valve and attach the attachment screws normally. Finally, tighten the tightening screw according to Table 3. The required torque is also marked on a plate close to the drive shaft on the actuator housing. The installa- tion tool is removed, and the coupling plate is reat- tached. -
Page 13: Installing Other Than Metso Automation Actuators
NOTE: Metso Automation accepts no responsibility for compati- TOOLS bility of actuators not installed by Metso Automation. In addition to standard tools, the following special tools Other actuators can be installed only if they have an are needed. -
Page 14: Exploded View And Parts Lists
EXPLODED VIEW AND PARTS LISTS 10.1 Size 2" 65, 135 Item Description Recommended spare Body Insert Ball Shaft Ball seat Bonnet Gland Stud Stud Hexagon nut Hexagon nut Body gasket Gasket Packing Thrust bearing Gasket Disc spring set... -
Page 15: Sizes 3"-6
10.2 Sizes 3"-6" 135, 65 Item Description Recommended spare Body Insert Ball Spline driver Shaft Ball seat Gland Stud Hexagon nut Retainer plate Locking pin Locking wire Body gasket Support ring Packing Thrust bearing Gasket Disc spring set... -
Page 16: Size 8
10.3 Size 8" Item Description Recommended spare Body Body cap Ball Spline driver Shaft Ball seat Gland Stud Stud Hexagon nut Hexagon nut Retainer plate Locking pin Locking wire Body gasket Support ring Packing Thrust bearing Disc spring set... -
Page 17: Dimensions And Weights
DIMENSIONS AND WEIGHTS 11.1 Valves Key acc. to ø O ASME B17.1 Dimensions of mounting level acc. to ISO 5211 ø B ø D ø O ø O Dimensions of mounting Dimensions of mounting level acc. to ISO 5211 level acc. to ISO 5211 XB/XC DN200/8"... -
Page 18: Valve + Ec/Ej/Eja Actuator
11.2 Valve + EC/EJ/EJA actuator MOUNTING POSITION: A-VU (STANDARD) Supply G 1/4" VDI/VDE 3845 EC ACTUATOR DIMENSIONS, mm DIMENSIONS, inch Type Type EC07 23.5 G1/4" EC07 12.1 G1/4" EC10 G3/8" EC10 16.0 G3/8" EC12 G3/8" EC12 20.6 10.4 G3/8" EC14 G1/2"... -
Page 19: Valve And Hand Lever Lk
B1J/B1JA ACTUATOR DIMENSIONS, mm DIMENSIONS, inch Type Type B1J/B1JA8 B1J/B1JA8 22.05 16.54 10.98 1.69 5.31 B1J/B1JA10 B1J/B1JA10 25.59 19.29 11.42 2.01 6.89 B1J/B1JA12 B1J/B1JA12 31.50 24.41 12.44 2.56 8.46 B1J/B1JA16 B1J/B1JA16 38.98 29.92 13.82 3.07 10.43 B1J/B1JA20 1200 B1J/B1JA20 47.24 36.81 14.09 3.82... -
Page 20: Type Coding
SEAT TYPE Soft Metso Automation Inc. Europe, Levytie 6, P.O. Box 310, 00811 Helsinki, Finland. Tel. +358 20 483 150. Fax +358 20 483 151 North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172 Latin America, Av.
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