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How to Build a Popcycle
When receiving a Popcycle Montana in the Factory packaging this short
document is designed to assist with proper removal from that package and
assembly for a safe ride.
WARNING!! Always be certain that bike parts are carefully inspected for
damage – and be certain that everything – especially the wheels, are
securely tightened before riding.
Step 1
Using scissors – cut the plastic straps
Step 2
Open the top flaps of the box and remove the Styrofoam
Everything is strapped together – this bike can be lifted straight up and
out of the box
Place the bike on a soft protective surface!
Montana
tm
Please be careful lifting boxes and watch for
sharp metal where the boxes are stapled!
Page 1
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Summary of Contents for PopCycle Montana
- Page 1 How to Build a Popcycle Montana When receiving a Popcycle Montana in the Factory packaging this short document is designed to assist with proper removal from that package and assembly for a safe ride. WARNING!! Always be certain that bike parts are carefully inspected for damage –...
- Page 2 Step 3 Carefully lift the bike straight up from the box and place it on the floor noting that the bike must be leaned against the box or some other stable surface. Step 4 Using scissors with rounded ends - Carefully!!! Remove all of the outer shrink wrap and bubble wrap from the bike.
- Page 3 Step 5 Install the front wheel The fork fits over the wheel – be careful to insert the disk brake correctly into its slot as you rest the bike on the wheel’s axle Use finesse… Do not force this – when properly aligned the fit is perfect Step 6 Insert the Quick Release bolt into the front wheel axle _ BE CAREFUL!!! Watch this video if you have ANY questions on the proper installation of a quick release assembly...
- Page 4 Step 7 Unwrap the foldable pedals and note the stamped “R” for right and “L” for left on each. Screw in the right side using a clockwise turn – but the left side is reverse threaded and is installed with a counterclockwise turn.
- Page 5 Step 10 Step 11 Plug the battery into the bike Insert the key into the battery switch and rotate clockwise to activate the battery pack. – the bike is now live and if the throttle is turned (right WARNING hand control) the bike will move forward – and may jump out of the user’s hand –...
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