Teledyne Field Wizard 2101 Installation And Operation Manual
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Teledyne Field Wizard 2101 Installation And Operation Manual

Teledyne Field Wizard 2101 Installation And Operation Manual

2101 field wizard installation and operation guide
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2101 Field Wizard
Installation and Operation Guide
Part #60-2003-155 of Assembly #60-2004-070
Copyright © 2002. All rights reserved, Teledyne Isco, Inc.
Revision K, March 25, 2007

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  • Page 1 2101 Field Wizard Installation and Operation Guide Part #60-2003-155 of Assembly #60-2004-070 Copyright © 2002. All rights reserved, Teledyne Isco, Inc. Revision K, March 25, 2007...
  • Page 3 Teledyne Isco recommends that you read this manual completely before placing the equipment in service. Although Teledyne Isco designs reliability into all equipment, there is always the possi- bility of a malfunction. This manual may help in diagnosing and repairing the malfunc- tion.

  • Page 5: Table Of Contents

    2101 Field Wizard Table of Contents Section 1 Introduction 1.1 Introduction ............1-1 1.2 Product Description.
  • Page 6 2101 Field Wizard Table of Contents Section 5 Maintenance 5.1 Maintenance Overview ..........5-1 5.1.1 Cleaning .
  • Page 7 2101 Field Wizard Table of Contents List of Tables 1-1 Field Wizard Components - Side View ........1-3 1-2 Field Wizard Components - Bottom View .
  • Page 8 2101 Field Wizard Table of Contents...

  • Page 9: Introduction

    This instruction manual is designed to help you gain a thorough understanding of the operation of the 2101 Field Wizard. Teledyne Isco recommends that you read this manual completely before placing the equipment into service. The 2101 Field Wizard is a portable data interrogation unit designed to collect data from Isco’s 2100 Series flow modules,...

  • Page 10: Identifying Module Components

    2101 Field Wizard Section 1 Introduction 1.3 Identifying Module Components Figure 1-1 Field Wizard Keypad and Display Figures 1-2 through 1-3 identify the key components of the 2101 Field Wizard. The Field Wizard is operated from the top panel, which contains a keypad and liquid crystal display.

  • Page 11: Field Wizard Components - Side View

    Figure 1-2 Field Wizard Components - Side View Table 1-1 Field Wizard Components - Side View Item No. Name Communication Connector Connector Cap Latch Release Section 1 Introduction Description This port is used to connect to a personal computer running Flowlink software.

  • Page 12: Field Wizard Components - Bottom View

    2101 Field Wizard Section 1 Introduction Figure 1-3 Field Wizard Components - Bottom View Table 1-2 Field Wizard Components - Bottom View Item No. Name Communication Connector This connects the Field Wizard to the 2100 Series module and is used to Connector Cap Cap Holder Desiccant Cartridge and...

  • Page 13: Model 2101 Field Wizard Connector Pins

    Table 1-3 2101 Field Wizard Technical Specifications Dimensions Length = 11.3 inches (28.70 cm) Width = 7.5 inches (19.05 cm) Height = 2.9 inches (7.37 cm) Weight 2 lbs. (.9 Kg) Material HIgh-impact molded polystyrene Enclosure NEMA 4X, 6P, IP68 Power 6.6 to 16.6 VDC, 110 mA typical at 12 VDC, 1 mA standby Operating Temperature...

  • Page 14: Safety Symbols And Hazard Alerts

    Although Teledyne Isco designs reliability into all of its equipment, there is always the possibility of a malfunction occurring. You can use this manual to help in diagnosing and repairing any malfunctions.

  • Page 15: Section 2 Preparation And Installation

    (402) 465-3022 E-mail: info@isco.com When the system arrives, inspect the contents for any damage. If there is damage, contact the delivery company and Teledyne Isco (or its agent) immediately. WARNING If there is any evidence that any items may have been damaged in shipping, do not attempt to install the unit.

  • Page 16: Safety

    2101 Field Wizard Section 2 Preparation and Installation 2.2 Safety 2.3 Connecting To Flowlink WARNING Avoid hazardous practices! If you use these instruments in any way not specified in this manual, the protection provided by the instruments may be impaired; this will increase your risk of injury.

  • Page 17: Connecting The Ac Adapter To The Field Wizard

    Figure 2-1 Connecting the AC Adapter to the Field Wizard Figure 2-2 Connecting the Communication Cable to the Field Wizard Section 2 Preparation and Installation Uncap the communication connector on the right side of the Field Wizard and attach the Communications Cable, as shown in Figure 2-2.

  • Page 18: Connecting To A Site

    2101 Field Wizard Section 2 Preparation and Installation Figure 2-3 Flowlink Site Info Screen 2.4 Connecting To a Site Click the large Field Wizard button to connect. Flowlink will read the 2101 system information and try to match it with an existing site in the open database.

  • Page 19: Latches - Locking And Unlocking

    2.4.1 Latches - Locking and Unlocking Section 2 Preparation and Installation Latches must be operated to stack and unstack the modules in a Series 2100 stack. The mechanisms are the same for the Field Wizard and other 2100 Series modules. Take a moment to famil- iarize yourself with operating the latches.
  • Page 20 2101 Field Wizard Section 2 Preparation and Installation Figure 2-1: Unlocking the latch Locate the latch release on the right side of the module. Push in to slide the latch toward the left of the module. Figure 2-2: Locking the latch Locate the latch extending from the left side of the module.

  • Page 21: Communication Connectors

    2.4.2 Communication Connectors Figure 2-3: 2100 Series Module’s Upper Connector - Capped Figure 2-4: 2100 Series Module’s Upper Connector - Uncapped Figure 2-5: Field Wizard’s Lower Connector - Capped Figure 2-6: Field Wizard’s Lower Connector - Uncapped 2.4.3 Stacking Modules Section 2 Preparation and Installation Connecting the Field Wizard module involves uncapping and capping communication connectors.
  • Page 22 2101 Field Wizard Section 2 Preparation and Installation Figure 2-7: Field Wizard module - unlock the latch Unlock the latch to release the lower cap. Figure 2-8: Field Wizard module - uncap the connector Pull the cap off of the connector. Figure 2-9: Field Wizard module - push cap into holder...
  • Page 23 Figure 2-10: 2100 Series Module - uncap the connector Uncap the connector on the top 2100 Series module. Store the cap on the holder. Figure 2-11: Align the modules Align the modules and gently press the Field Wizard Module onto the 2100 Series Module. Figure 2-12: Push down and lock the latch...

  • Page 24: Data Retrieval Mode Main Display

    2101 Field Wizard Section 2 Preparation and Installation Figure 2-4 Data Retrieval Mode Main Display 2-10 When the Field Wizard is connected to the site, you will hear a beep and then see the display “PLEASE WAIT...” as the unit queries the site for configuration information.

  • Page 25: Section 3 Operation

    2101 Field Wizard Section 3 Operation 3.1 Introduction Flowlink Help 3.2 Field Wizard Keypad This section describes how to use a 2101 Field Wizard with Isco’s Flowlink software, and how to operate the Field Wizard in the field. Note The Field Wizard requires Flowlink 4.12 or later. Earlier ver- sions do not support the Field Wizard.

  • Page 26: Field Wizard Keypad And Display

    2101 Field Wizard Section 3 Operation Figure 3-1 Field Wizard Keypad and Display Numeric Keys Power Key Enter Key The keypad contains six software configured function keys (soft keys) that are used to make selections and navigate through menus. Their specific functions will depend upon what operation you are performing, and will be shown in the display window.

  • Page 27: Flowlink Connection

    3.3 Flowlink Connection 3.3.1 Connecting To a PC Note If the display is difficult to read, adjust its contrast by holding down the Plus/Minus (+/-) key while pressing the Down or Up Arrow key until you obtain the desired lighting level. Before taking the Field Wizard to a site to collect data for the first time, you need to configure it to your Flowlink software.

  • Page 28: Flowlink Site Info Screen

    2101 Field Wizard Section 3 Operation Figure 3-2 Flowlink Site Info Screen Complete the following steps: 1. Click the Synchronize Instrument’s Time to Com- puter’s button to synchronize the Field Wizard’s time to that of your PC. (If you are using multiple PCs, select just one PC to synchronize with.) You will be notified that this operation will set the time of the Field Wizard to match that of the PC.

  • Page 29: Communication Resolution

    3.3.2 Communication Resolution 3.3.3 Site and Module Name During the connection process, Flowlink checks the stability of the site’s communications. If communication is found to be unstable, Flowlink presents the Communication Resolution window. There are two common causes of unstable communications. One cause is a Module Name conflict, which may occur when two or more modules at a site use the same module name.

  • Page 30: Connecting To A Site

    2101 Field Wizard Section 3 Operation 3.4 Connecting to a Site Figure 3-3 Field Wizard Connected to a 2150 Site Once you have connected the Field Wizard to Flowlink and set up the initial configuration, you can connect the Field Wizard to a site and retrieve data.

  • Page 31: Site Time Synchronization

    3.5 Site Time Synchronization Figure 3-4 Synchronize Time Display 3.6 Data Retrieval Mode The Field Wizard operates as an extension of the Master Data Base computer, which is responsible for synchronizing the mea- surement and collection of data for all sites under its man- agement.

  • Page 32: Data Retrieval Mode Main Display

    2101 Field Wizard Section 3 Operation Figure 3-5 Data Retrieval Mode Main Display On the Data Retrieval Mode Main Display, the site name and current time and date will be shown on the top line. The module name and current measurement information will be shown in the window.

  • Page 33: Retrieve Data Display

    3.6.1 Retrieve Data Display Figure 3-6 Retrieve Data Display Figure 3-7 Data Retrieval Status Display When you press F1 RETRIEVE from the Main Display, the window shown in Figure 3-6 will be displayed. The Retrieve Data display has four function key options, as described below.

  • Page 34: Retrieve # Days Display

    2101 Field Wizard Section 3 Operation Figure 3-8 Retrieve # Days Display 3-10 If the data being retrieved exceeds the Field Wizard’s available memory, data retrieval will be terminated and you will be notified of an incomplete retrieval. All the data retrieved from the start time to the point memory was filled will be saved in the Field Wizard and can be downloaded to a PC.

  • Page 35: Data Retrieval Log Display

    2101 Field Wizard Section 3 Operation 3.6.2 Data Retrieval Log When you press F2 LOG from the Main Display, the window Display shown in Figure 3-9 will be displayed. Figure 3-9 Log Display This display contains historical information on data that has already been retrieved from the site and stored in the Field Wizard.

  • Page 36: Site Setup Display

    2101 Field Wizard Section 3 Operation Figure 3-10 Data Log Details Display 3.6.3 Site Setup Display 3-12 F3 DETAILS – When you press F3 DETAILS, a screen similar to the one in Figure 3-10 will be displayed. The detailed information for a site is contained in a scrolling text window.

  • Page 37: Field Wizard Site Setup Display

    Figure 3-11 Field Wizard Site Setup Display Figure 3-12 Field Wizard Backlight Mode Settings Field Wizard Backlight Mode – When you press F2 NEXT and advance to the Field Wizard module, the Setup display in Figure 3-11 will be shown. If you press F2 NEXT, you will advance to the next module’s Site Setup display screen.

  • Page 38: Level Calibration Display

    2101 Field Wizard Section 3 Operation Figure 3-13 Site Setup Display Figure 3-14 Level Calibration Display 3-14 2100 Series Site Setup – If you press F2 NEXT and advance to a 2100 Series module, the Setup display shown in Figure 3-13 will appear.

  • Page 39: Data Display

    Figure 3-15 Sensor Diagnostics Display 3.6.4 Data Display Figure 3-16 Data Display Sensor Diagnostics – When you press F5 DIAG from the Site Setup display, the diagnostic screen shown in Figure 3-15 will be displayed. After a momentary delay, during which the Field Wizard requests the report from the 2100 Series module, a screen con- taining diagnostic results for the selected module’s sensors will appear.

  • Page 40: Site Information Display

    2101 Field Wizard Section 3 Operation 3.6.5 Site Information Display Figure 3-17 Site Information Display 3.7 Standalone Mode Figure 3-18 Standalone Mode Main Display 3-16 Press F1 RETRIEV to retrieve the data for the displayed module. You will be advanced to the Retrieve Data Display, described in Section 3.6.1.

  • Page 41: Standalone Information Display

    3.7.1 Standalone Information Display Figure 3-19 Standalone Information Display 3.8 PC Data Synchronization Mode Figure 3-20 PC Data Synchronization Mode Display To view the data retrieval log, press F2 LOG. The display will be similar to that shown in Figure 3-9 and described in Section 3.5.2.
  • Page 42 2101 Field Wizard Section 3 Operation 3-18...

  • Page 43: Section 4 Modbus Protocol

    The definition of what information is contained and where (the register number, or address) is decided by the manufacturer (Teledyne Isco). In a 2100 module, the registers hold, but are not limited to, the current real-time value of the meter’s level, velocity, flow, input voltage, temperature, and total flow readings, stored in specified register locations.

  • Page 44: Establishing Communication

    2101 Field Wizard Section 4 Modbus Protocol 4.2.1 Establishing Communication 4.2.2 Module Addressing By accessing these registers you can obtain the current value of whatever parameter you desire. The reading(s) can then be dis- played or stored wherever you designate as a destination; for example, a process control computer.

  • Page 45: Configurations

    4.3 Configurations Figure 4-1 Configuration Example (Direct Connection Shown) A variety of configurations can be made with Modbus, either through direct connection or through a modem. In the example shown in Figure 4-1, you are direct-connecting a server PC to two individual 2150s through Modbus, using the COM ports on the OPC Server, which are directly connected to the remote 2150s.

  • Page 46: Glossary Of Terms

    The definition of what is contained and where (the registry number, or address) is decided by the manufacturer (in this case Teledyne Isco). SCADA – SCADA (Supervisory Control And Data Acquisition) is a computer system for gathering and analyzing real-time data.

  • Page 47: Common Acronyms

    2101 Field Wizard Section 4 Modbus Protocol SCADA systems can be relatively simple, such as one that mon- itors the environmental conditions of a small office building, or very complex, such as a system that monitors all the activity in a nuclear power plant or a municipal water system.

  • Page 48: Register Specifications

    2101 Field Wizard Section 4 Modbus Protocol 4.6 Register Specifications All numbers in the Modbus registers are stored most significant byte first. If the polling device has a byte ordering of least signif- icant byte first (an Intel-based PC, for example), the bytes will need to be reversed after they are received.

  • Page 49: Modbus Ascii Address 2-(N+1) Register Definitions

    Table 4-2 Modbus ASCII Address 2-(N+1) Register Definitions Register Number(s) Model number 5-23 Module name Identify module Take reading flag Update interval Active flag 1 Active flag 2 Active flag 3 Active flag 4 40,41 Level status code 43-52 Level time record 55,56 Velocity Velocity status code...
  • Page 50 2101 Field Wizard Section 4 Modbus Protocol Table 4-2 Modbus ASCII Address 2-(N+1) Register Definitions (Continued) Register Number(s) (1) A write to the Identify module register will cause the module to perform the identify operation which may be a steady LED for a few seconds or a beep in the Field Wizard.

  • Page 51: Measurement Parameters By Model Number*

    Table 4-2 Modbus ASCII Address 2-(N+1) Register Definitions (Continued) Register Number(s) Name 238-243 Analog channel 5 time record 250,251 Analog channel 6 Analog channel 6 status code 253-258 Analog channel 6 time record 265,266 Analog channel 7 Analog channel 7 status code 268-273 Analog channel 7 time record 280,281...
  • Page 52 2101 Field Wizard Section 4 Modbus Protocol 4-10...

  • Page 53: Maintenance Overview

    Kit number 60-2009-001 contains O-rings for the connectors and desiccant cartridge, a desiccant assembly, and a 1.5 pound con- tainer of silica gel desiccant. You can order the kit by calling Teledyne Isco’s Customer Service Department.

  • Page 54: Desiccant

    2101 Field Wizard Section 5 Maintenance 5.3 Desiccant 5.3.1 Replacing the Desiccant: 2101 Collar Cartridge 5.3.2 Reactivating the Desiccant Silica gel The Field Wizard uses desiccant to protect the internal compo- nents from moisture damage. The cartridge is filled with indi- cating silica gel that is blue or yellow when dry.

  • Page 55: Hydrophobic Filter

    If you think your module requires repair, contact Teledyne Isco’s Technical Service Department. Corresponding with a Teledyne Isco Technical Service Represen- tative can often resolve the problem without the need to return the item. If the difficulty cannot be resolved you will be issued a Return Authorization Number (RAN) and information on returning it to the factory.
  • Page 56 2101 Field Wizard Section 5 Maintenance...

  • Page 57: Appendix A Replacement Parts

    Replacement parts are called out in the following illustration. Refer to the call-out in the adjacent list to determine the part number for the item. Replacement parts can be purchased by contacting Teledyne Isco’s Customer Service Department. Teledyne Isco, Inc.
  • Page 58 2101 Field Wizard Appendix A Replacement Parts...
  • Page 59 2101 Field Wizard Appendix A Replacement Parts...
  • Page 60 2101 Field Wizard Appendix A Replacement Parts...

  • Page 61: Appendix B Accessories

    2101 Field Wizard Appendix B Accessories B.1 How to Order B.2 General Accessories Accessories can be purchased by contacting Isco’s Customer Service Department. Teledyne Isco, Inc. Customer Service Dept. P.O. Box 82531 Lincoln, NE 68501 USA Phone: (800) 228-4373 (402) 464-0231...
  • Page 62 2101 Field Wizard Appendix B Accessories...

  • Page 63: Appendix C Material Safety Data Sheets

    2101 Field Wizard Appendix C Material Safety Data Sheets C.1 Overview This appendix to the manual provides Material Safety Data Sheets for the desiccant used by the 2101 Field Wizard and 2191 Battery Module. Isco cannot guarantee the accuracy of the data. Specific ques- tions regarding the use and handling of the products should be directed to the manufacturer listed on the MSDS.
  • Page 64 2101 Field Wizard Appendix C Material Safety Data Sheets Section 1 – Product and Company Information Product Name: Product Use: Grades: Synonyms: Company; Street Address: City, State, Zip, Country: Telephone Number: Fax Number: Website / E-Mail : Section 2 – Composition / Information on Ingredients Component Name Synthetic amorphous silica gel (SiO Phenolphthalein...
  • Page 65 Section 4 – First Aid Measures Rinse the eyes well with water while lifting the eye lids. If irritation persists, consult a Eyes: physician. Wash affected area with soap and water. Skin: Ingestion: Ingestion is unlikely, this material will pass through the body normally. Inhalation: Remove the affected person to fresh air and get medical attention if necessary.
  • Page 66 2101 Field Wizard Appendix C Material Safety Data Sheets Section 8 – Exposure Controls/Personal Protection Engineering Controls: Respiratory Protection: Use NIOSH approved respirator when the air quality levels exceed the TLV's. Skin Protection: Eye Protection: Component Name Silica gel Phenolphthalein Section 9 –...
  • Page 67 Section 11 – Toxicological Information This product and its components are not listed on the NTP or OSHA Carcinogen lists. Animal Toxicology Tests for DOT Hazard classification ( Tests Conducted on finely ground silica gel) 1 - hour LC 48 - hour oral LD 48 - hour dermal LD Considered an ocular irritant Human Toxicology Silica gel is a synthetic amorphous silica not to be confused with crystalline silica.
  • Page 68 2101 Field Wizard Appendix C Material Safety Data Sheets Section 16 – Other Information HMIS – Hazardous Materials Identification System 0 - minimal hazard, 1 - slight hazard, 2 - moderate hazard, 3 - serious hazard, 4 - severe hazard This MSDS was prepared by: George E.
  • Page 69 Name and amount of Hazardous Substances or Elements in the product Component Name (Pb) the product O: Represent the concentration of the hazardous substance in this component’s any homogeneous pieces is lower than the ST/ standard limitation. X: Represent the concentration of the hazardous substance in this component’s at least one homogeneous piece is higher than the ST/ standard limitation.

  • Page 71: Declaration Of Conformity

    We, the undersigned, hereby declare that the design of the equipment specified above conforms to the above Directive(s) and Standards as of July 1, 2001. William Foster USA Representative William Foster Director of Engineering Teledyne Isco, Inc. 4700 Superior Street Lincoln, Nebraska 68504 Phone: (402) 464-0231 Fax: (402) 464-4543 60-2002-157 Rev A 89/336/EEC –...
  • Page 73 We, the undersigned, hereby declare that the design of the equipment specified above conforms to the above Directive(s) and Standards as of July 1, 2001. William Foster USA Representative William Foster Director of Engineering Teledyne Isco, Inc. 4700 Superior Street Lincoln, Nebraska 68504 Phone: (402) 464-0231 Fax: (402) 464-4543 60-2002-158 Rev A 89/336/EEC –...
  • Page 74 Warranty...
  • Page 75 * This warranty applies to the USA and countries where Teledyne Isco Inc. does not have an authorized dealer. Customers in countries outside the USA, where Teledyne Isco has an authorized dealer, should contact their Teledyne Isco dealer for warranty service.

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