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Mr. Nixie Manuela HR Assembly Manual

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Assembly manual „Manuela_HR" Nixie-clock
Congratulations for purchasing this stunning Nixie Clock „Manuela_HR".
For successful assembly of the clock please read the following helpful hints.
This kit is designed for someone who has advanced experience with assembling
electronics - especially working with very fine "filigree" parts.
If you believe that the kit is too complicated for your skill level please do not try to
assemble it - this generally ends up with a device that is not repairable and results in
you being very frustrated. Please contact the provider and they can offer you other
options that will end in a more fulfilling result!
Take your time - this kit should take 2-3 hours to complete if uninterrupted.
Assembling the kit in a hurry will lead to frustration and the troubleshooting afterwards
takes three times as long.
Ensure your work area is well lit (daylight preferred) and clean.
Electronic tools, such as pliers, small side-cutters or tweezers should be handy. You
will also need a T8 (Torx) or SW2 Allen screwdriver for the housing assembly.
A soldering iron with a 1 mm round tip (maximum) and a 0.8 mm (maximum) fine
electronic solder (lead-free) is required.
For the intermediary function test you need a multimeter with at least 200 VDC range.
A loupe to read the small device markings is often helpful.
Assemble the board in the order as stated in the instructions - this has been proven
and will minimize mistakes.
It is assumed that you understand that semiconductors (diodes, ICs, transistors) or
electrolytic capacitors are polarized components. Appropriate markings are silk-
screened on the PCB and shown on the board schematic.
Together with this construction guide you get some additional helpful documents:
The schematic of the clock
A very useful coloured landscape hard copy of the parts placement together with the layout
from top and bottom side and the part list. You should keep this handy during construction as
a reference. All the positions of the resistors, capacitors and semiconductors are shown
enhanced.
A printed operation manual for your Nixie clock. Please keep this manual handy.
Safety precautions:
During assembly, operation, measurements and maintenance extra precautions must be taken. The
generated high voltage of 190V is dangerous. Assemble the circuit at your own risk. The functionality
cannot be guaranteed when assembled by the customer. No responsibility can be taken for any
personal claims and damages during assembly and commission, especially for damages based on
insufficient technical knowledge.
The clock may only be operated in a solid and moisture-proof enclosure.
The person who completes the kit and assembles this board into an enclosure for operation is
considered by the German directive VDE 0869 as a manufacturer and is required to indicate their
name and address including all documents when selling the clock. Ready-to-go devices, which are
assembled from kits, are counted safety-related as an industrial made product.
Okay, and now, Ladies and Gentlemen, start your soldering irons!
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Summary of Contents for Mr. Nixie Manuela HR

  • Page 1 Assembly manual „Manuela_HR“ Nixie-clock Congratulations for purchasing this stunning Nixie Clock „Manuela_HR“. For successful assembly of the clock please read the following helpful hints. This kit is designed for someone who has advanced experience with assembling electronics - especially working with very fine "filigree" parts. If you believe that the kit is too complicated for your skill level please do not try to assemble it - this generally ends up with a device that is not repairable and results in you being very frustrated.
  • Page 2 Assembly manual „Manuela_HR“ Nixie-clock 1.: Assembly of the board connectors Please place the PCB solder side up and assemble the ten board connectors from bag 8 as shown in the picture. Please have a close look at the picture and do not mismatch male and female connectors or the direction of the males’...
  • Page 3 Assembly manual „Manuela_HR“ Nixie-clock 5.: Installation of some capacitors Note: Please pay careful attention to the correct orientation of all electrolytic capacitors as shown on the pcb’s assembly print (ring is “-“). Install from bag 7 all low profile capacitors, these are the 220pF, 1n0 and 100nF ceramic capacitors, the both small 10µF 16V electrolytics and the 0.33F SuperCap capacitor.
  • Page 4 Assembly manual „Manuela_HR“ Nixie-clock Set your multimeter to voltage measurement and a range of around 20 VDC. Check the voltage on testpoint “5V” (right picture). It must be in the range of 5.1…5.5VDC. Now unplug the power supply and turn the pcb over. Remove the provisional wire from the slide switch and the capacitor pin.
  • Page 5 Assembly manual „Manuela_HR“ Nixie-clock * The spacers are only required if ZM tubes are used. For correct LED adjustment now pick up the front cover. Leave the protective film! Place the cover over the tubes and slide it down as to the LED case.
  • Page 6 Assembly manual „Manuela_HR“ Nixie-clock 11a. Assembling the Desktop enclosure Remove the power from the clock again. Remove also both adaptor cards and keep them. They will be very helpful when servicing the clock (but this might not be necessary of course). First we must mount the four black plastic spacers.
  • Page 7 Assembly manual „Manuela_HR“ Nixie-clock The rear cover is also protected with a film, but only on the outer side (the letters are engraved mirrored from the inner side, so there’s no protective film on this “engraving side”. Remove now the protective films from the rear and also from the front cover. Due to the different size of the ZM and IN tubes, you’ll need a different value of inner frames.
  • Page 8 Assembly manual „Manuela_HR“ Nixie-clock Now remove from all the three supplied mounting frames (1 x black and 2 x transparent) the protective films and put them over the spacers. Please not that the black frame must be the first to put over so it touches the back cover.
  • Page 9 Jürgen Grau • Feiningerweg 28/1 • 72622 Nürtingen • Germany Fon: +49 / 7022 / 7896886 • Fax: +49 / 7022 / 90 44 03 E-Mail: Mr.Nixie@Nixiekits.eu Do you have any suggestions? Don’t hesitate and contact me. Troubleshooting When you are reading this paragraph than you clock does not work as expected.
  • Page 11 Stückliste / Part List Manuela HR Nixie Clock 1. Uhrenbausatz / Clock kit Inhalt Beschreibung Stück Code Content Description Pieces 100R R19,R20,R25 330R R23,R24,R30,R32 Widerstände R27,R28,R29,R31 Resistors 560k R11,R12,R13,R14,R15,R16,R22,R26 R1,R2,R3,R4,R5,R6,R7,R8,R9,R10,R18,R21 Polyfuse 1N5819 D7,D8,D9,D10 BAT42 D11,D12,D13,D14,D15,D17,D18 UF4004 78L05 K155ID1 Halbleiter PIC16F628 Semicond.
  • Page 13 ST3-3 BU1-10 BU1-10 ST1-10 ST1-10 IN-12 / ZM 1100 / ZM 1080 Nixie clock Manuela HR IN-12 / ZM 1100 / ZM 1080 Nixie clock Manuela HR IN-12 / ZM 1100 / ZM 1080 Nixie clock Manuela HR ST3-10 ST3-10...