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Table of Contents
Related Manuals for KTM Freeride 350 2012
Summary of Contents for KTM Freeride 350 2012
- Page 1 SETUP INSTRUCTIONS 2012 Freeride 350 Art. no. 3211891en...
- Page 3 KTM accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors.
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Page 4: Means Of Representation
MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips. -
Page 5: Safety Advice
SAFETY ADVICE Work rules Special tools are necessary for certain tasks. The tools are not contained in the vehicle but can be ordered under the number in paren- theses. E.g.: bearing puller (15112017000) During assembly, non-reusable parts (e.g. self-locking screws and nuts, seals and seal rings, O-rings, pins, lock washers) must be replaced by new parts. - Page 6 SETUP Unpacking and setting up the vehicle Packaging 2 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during setup, leave the protective film on the vehicle until you have finished. –...
- Page 7 SETUP – Remove screws . Remove the handlebar clamp. – Remove screws . Remove the handlebar holders. – Place the handlebar holders in the required position. Mount and tighten screws Guideline Loctite ® 243™ Screw, handlebar support 40 Nm (29.5 lbf ft) Info Position the left and right handlebar holders evenly.
- Page 8 SETUP – Position the controls of the right half of the handlebar. Info The routing of the cables can be seen in the figure. B01167-01 – Position the controls of the left half of the handlebar. Info The figure shows how to route the clutch line and wiring harness. B01168-01 –...
- Page 9 Mount and tighten the rear mirrors on both sides. – Position all controls in their exact positions on the handlebar. Tighten all screws. – Refuel. ( p. 15) – Print out the current PDI form found on KTM DEALER.NET and perform the delivery inspection. B01171-01...
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Page 10: Service Work On The Chassis
SERVICE WORK ON THE CHASSIS Installing the shock absorber Main work – Push splash protector to the side and position the shock absorber. Mount and tighten screw Guideline Loctite ® 243™ Screw, top shock absorber 80 Nm (59 lbf ft) –... - Page 11 SERVICE WORK ON THE CHASSIS Folding the seat up – Press release lever – Lift the seat and fold it up. B01021-10 Locking the seat – Fold down the seat and push it down. The seat engages with an audible click. –...
- Page 12 SERVICE WORK ON THE CHASSIS – Mount wash cap set Wash cap set (81212016000) – Remove the tube from the fuel tank breather. – Remove screws on both sides. – Remove screw B01075-10 – Disconnect connector – Pull off engine breather hose B01076-10 –...
- Page 13 SERVICE WORK ON THE CHASSIS Main work – Check the throttle cable routing. – Make sure that no cables are trapped or damaged. – Attach connector of the fuel pump. B01078-11 – Position the fuel tank. – Position the intake flange on the throttle valve body. –...
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Page 14: Recharging The Battery
– Do not discard batteries with the household trash. Dispose of a defective battery in an environmentally compatible manner. Give the battery to your KTM dealer or to a recycling center that accepts used batteries. Warning Environmental hazard Hazardous substances cause environmental damage. - Page 15 SERVICE WORK ON THE CHASSIS Installing the battery – Connect the positive cable. Guideline Screw, battery terminal 2.5 Nm (1.84 lbf ft) – Attach negative cable. Guideline Screw, battery terminal 2.5 Nm (1.84 lbf ft) Battery (YTX4L-BS) Info Contact disk must be mounted between screw and cable socket with the claws facing down.
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Page 16: Checking The Headlight Setting
SERVICE WORK ON THE CHASSIS – Position the headlight mask and fix it with the rubber band Info Make sure that the holding lugs engage in the fender. – Position the brake line and wiring harness B01041-11 Subsequent work – Check the headlight setting. - Page 17 SERVICE WORK ON THE CHASSIS 4.13 Opening the filler cap Danger Fire hazard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately. –...
- Page 18 SERVICE WORK ON THE CHASSIS – In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Only refuel with clean fuel that meets the specified standards. Warning Environmental hazard Improper handling of fuel is a danger to the environment.
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Page 19: Technical Data - Chassis Tightening Torques
TECHNICAL DATA - CHASSIS TIGHTENING TORQUES – Spoke nipple M4.5 5… 6 Nm (3.7… 4.4 lbf ft) – Screw, battery terminal 2.5 Nm (1.84 lbf ft) – Screw, shock absorber adjusting ring 5 Nm (3.7 lbf ft) – Remaining nuts, chassis 10 Nm (7.4 lbf ft) –... - Page 20 SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) According to – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.
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Page 21: Auxiliary Substances
AUXILIARY SUBSTANCES Long-life grease Guideline – KTM recommends Motorex ® products. Supplier Motorex ® – Bike Grease 2000... - Page 22 *3211891en* 3211891en 04/2012 KTM-Sportmotorcycle AG 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...
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