Baxi GALLERY Series Installer's Manual
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Baxi GALLERY Series Installer's Manual

Baxi GALLERY Series Installer's Manual

Inset live fuel effect gas fire
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INSET LIVE FUEL EFFECT GAS FIRE
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).
WHEN CONVERTED USING CONVERSION KIT NO. 0595221 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31).
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
For technical advice firstly contact your retailer. If further advice is required then call
INSTALLER: Please leave this guide with the
© Baxi Heating U.K. Ltd.
INSTALLER GUIDE
Model 750M
Heat Engine
(GC No. 32-032-58)
0161703 8157 for The Midlands and North or
01462 813 138 for The South.
5102081/01
owner

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  • Page 1 For technical advice firstly contact your retailer. If further advice is required then call 0161703 8157 for The Midlands and North or 01462 813 138 for The South. owner INSTALLER: Please leave this guide with the © Baxi Heating U.K. Ltd.
  • Page 2 Installer Guide and should not be fitted directly on to a carpet. Baxi Fires Division, Erdington, Birmingham B24 9QP Because our policy is one of constant development and improvement, details may vary slightly from those given in this publication...

  • Page 3: Table Of Contents

    INSTALLER GUIDE CONTENTS Section Heading Page 1. SAFETY 2. APPLIANCE DATA 3. GENERAL INSTALLATION REQUIREMENTS 4. PACK CONTENTS 5. FIREPLACE CHECK 6. IGNITION CHECK 7. GAS SUPPLY CONNECTION 8. PREPARING APPLIANCE FOR INSTALLATION 8.1 Appliance preparation. 8.2 Fitting the foam seal. 8.3 The flue restrictor.

  • Page 4: Safety

    INSTALLER GUIDE 1. SAFETY Installer Before continuing any further with the installation of this appliance please read the following guide to manual handling The lifting weight of this heat engine and convection box is 7.4 kg. One person should be sufficient to lift the fire. If for any reason this weight is considered too heavy then obtain assistance.

  • Page 5: General Installation Requirements

    INSTALLER GUIDE Natural (G20) Propane (G31) * Inlet Pressure 20mbar 37mbar Input - Max. (Gross) 6.0kW (20,500Btu/h) 6.1kW (20,800Btu/h) Input - Min. (Gross) 2.3kW (7,850Btu/h) 3.8kW (12,965Btu/h) 20.0 ± 1.0mbar (8.0 ± 0.4in 37.0 ± 1.0 mbar (14.85 ± Inlet Test Pressure (Cold) w.g.) 0.4in w.g.) Gas Connection...
  • Page 6 INSTALLER GUIDE issued by the Department of the Environment for Northern Ireland. In the republic of Ireland the installation must be carried out by a competent person and installed in accordance with: The current edition of IS 813 “Domestic gas installations” All relevant national and local rules in force.
  • Page 7 INSTALLER GUIDE 3.2.3 (See figure 3). To a fireplace that has a precast concrete or clay flue block system conforming to BS1289 or BS EN 1806. The appliance is suitable for installations conforming to older versions of BS1289 as well as the current edition. The flue blocks must have a minimum width not less than 63mm and a cross-sectional area not less than 13,000mm 2 .
  • Page 8 INSTALLER GUIDE plastered flues. However, generally this appliance is suitable for installations under all circumstances unless there is a history of cracking problems. Remember that faults such as cracking may be caused by poorly built and restrictive flues, e.g. mortar extrusions, too many bends, flue heights below three metres, restrictive terminations, etc.
  • Page 9 INSTALLER GUIDE 3.9 The appliance must be mounted behind a non-combustible hearth (N.B. conglomerate marble hearths are considered as non-combustible). The appliance can be fitted to a purpose made proprietary class “O”- 150°C surround. The hearth material must be at least 12mm thick. The periphery of the hearth (or fender) should be at least 50mm above floor level to discourage the placing of carpets or rugs over it.
  • Page 10 INSTALLER GUIDE 4). We suggest that the actual fascia is used as a template to mark the area for combustible cladding removal and that this area is increased by at least 2mm all round. 3.17 The minimum allowable distance from the outside of the fascia to a corner wall having combustible material or any other combustible surface which projects beyond the front of the appliance is 100mm.

  • Page 11: Pack Contents

    INSTALLER GUIDE the A.S.D be altered or bypassed in any way. Only a genuine manufacturers replacement part should be fitted. The individual A.S.D components are not replaceable. 3.21 A fire guard complying with BS 8423 should be fitted for the protection of young children, the elderly, or the infirm.

  • Page 12: Fireplace Check

    INSTALLER GUIDE Figure 5. Pack contents 5. FIREPLACE CHECK 5.1 Fireplace check. 5.1.1 Fireplace size The fireplace must comply with the requirements described in section 3.2. This may entail removing the fireback and infill material behind the fireback. 5.1.2 Fireplace general condition The fireplace floor should be reasonably flat to ensure that the convector box can be installed without it rocking and so that a good seal can be made at the bottom front of the box.
  • Page 13 INSTALLER GUIDE with secondary fixing to the fireplace floor. The methods are detailed in section 9 of this manual. Before selecting the retention method, consult with the customer. Method 2 is provided for instances where drilling holes in the front surface of the fireplace surround is unacceptable to the customer or otherwise impractical.

  • Page 14: Ignition Check

    INSTALLER GUIDE 6. IGNITION CHECK Before attempting to install, it is worth checking that the ignition system performs satisfactorily. Set the control knob to the ‘OFF’ position. Depress the control knob and rotate it anticlockwise to the pilot ignition position. A 'click' will be heard as the integral piezo operates.

  • Page 15: Preparing Appliance For Installation

    INSTALLER GUIDE 8. PREPARING APPLIANCE FOR INSTALLATION 8.1 Appliance preparation. 1. Remove any transit tape and packing and inspect for any evidence of mishandling which might affect the performance. Each unit is flame tested before it leaves the factory and as a result there may be slight discolouration around the burner ports.

  • Page 16: The Flue Restrictor

    INSTALLER GUIDE 8.2.2 For models with fascia that slide onto the convection box flanges: There is a length of self adhesive foam seal supplied with the fire. This will need to be fitted to the outer rear edges of the side and top flanges of the convector box. This will be fitted over the flanges of the fascia.
  • Page 17 INSTALLER GUIDE 4. Remove the hotbox. Drill four holes in the fireplace front surround at the marked positions using a no.12 masonry drill. 5. Insert a fibre plug into each hole. 6. Place the convection box back in position in the fireplace. 7.
  • Page 18 INSTALLER GUIDE Give the cables a pull so that they grip. 6. Thread the cables through the eyebolts in the rear wall. Return the cables through the holes near the bottom corners of the convection box back panel (See figure 13). 7.

  • Page 19: Burner Installation

    INSTALLER GUIDE 10. BURNER INSTALLATION 10.1 Burner and supply pipe installation. 1. Refit the burner unit to the convector box using the two screws removed previously 2. Connect the supply line to the appliance. 3. If closed open the isolating valve at the inlet ‘T’ connector. 4.

  • Page 20: Fitting The Ceramic Fuel Effect

    INSTALLER GUIDE 10.3 Inlet pressure check. The appliance is pre-set to give the correct heat input at the inlet pressure shown in section 2 of this manual. No adjustment is necessary. 1. Check the inlet pressure by fitting a pressure gauge at the test point. The test point is on the inlet ‘T’...

  • Page 21: Full Operating Checks8

    INSTALLER GUIDE Figure 18. Firefront minimum open area requirements (The firefront may differ from that shown) 13. FULL OPERATING CHECKS 13.1 Check the control settings. With the ceramic fuel effect in position the control operation must now be fully rechecked. Make sure that the isolating valve at the inlet ‘T’ connector is open. When first turned on from cold, the flames will appear predominantly blue.

  • Page 22: Spillage & Flame Supervision Checks

    INSTALLER GUIDE 13.1.2 Operating the burner. 1. When the pilot burner is operating properly, gradually turn the control knob anti- clockwise to 'HIGH' (Depress the knob slightly to get past the pilot ignition position). The main burner should now light. Depress the control knob slightly to release from the 'HIGH' position and turn back (clockwise) to 'LOW'.

  • Page 23: Final Review

    This monitoring system must not be adjusted, bypassed or put out of operation. This monitoring system, or any of its parts, must only be exchanged using Baxi Fires Division authorised parts.

  • Page 24: Servicing & Parts Replacement

    INSTALLER GUIDE 7. Advise the customer that the appliance will operate to its maximum potential if the flue is primed during the first 20 – 30 minutes of use. To do this, simply turn the control to its highest setting. This will also burn off any carbon deposits that may have formed during previous use.

  • Page 25: Checking The Aeration Setting Of The Burner

    INSTALLER GUIDE you follow the normal hygiene rules of not smoking, eating or drinking in the work area and always wash your hands before eating or drinking. Check that the appliance is clean and that soot or debris is not blocking the gaps between the ceramic fuel effect pieces causing an imperfect flame.

  • Page 26: To Remove The Pilot Unit

    INSTALLER GUIDE 16.3 To remove the pilot unit. 1. Remove the burner unit (See section 16.2). 2. If lying the burner on its back, ensure that the work surface is suitably protected This will avoid damage to the work surface. 3.

  • Page 27: To Replace The Burner

    INSTALLER GUIDE 16.5 To replace the burner. (See figure 24). 1. Remove the burner unit (See section 16.2). 2. Support the elbow injector and unscrew the injector nut. 3. Remove the two screws from the burner clamping plate (See figure 24) 4.

This manual is also suitable for:

750m heat engine

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