Baxi Gallery Series Installer's Manual
  1. Manuals
  2. Brands
  3. Baxi Manuals
  4. Indoor Fireplace
  5. Gallery Series
  6. Installer's manual
Baxi Gallery Series Installer's Manual

Baxi Gallery Series Installer's Manual

Power flue inset gas fire heat engine
Hide thumbs Also See for Gallery Series:
Table of Contents

Advertisement

Quick Links

Download this manual
5112253/01
INSTALLER GUIDE
Model BR660VA
Heat Engine
POWER FLUE INSET GAS FIRE
(GC No. 32-032-44)
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).
WHEN CONVERTED USING CONVERSION KIT NO. 0591149 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31).
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
For technical advice firstly contact your retailer. If further advice is required then call
0161703 8157 for The Midlands and North or
01462 813 138 for The South.
owner
INSTALLER: Please leave this guide with the
© Baxi Heating U.K. Ltd.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Gallery Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Baxi Gallery Series

Summary of Contents for Baxi Gallery Series

  • Page 1 For technical advice firstly contact your retailer. If further advice is required then call 0161703 8157 for The Midlands and North or 01462 813 138 for The South. owner INSTALLER: Please leave this guide with the © Baxi Heating U.K. Ltd.
  • Page 2 Installer Guide and should not be fitted directly on to a carpet. Baxi Fires Division, Erdington, Birmingham B24 9QP Because our policy is one of constant development and improvement, details may vary slightly from those given in this publication...

  • Page 3: Table Of Contents

    INSTALLER GUIDE CONTENTS Section Heading Page 1. SAFETY 2. APPLIANCE DATA 3. GENERAL INSTALLATION REQUIREMENTS 4. APPLIANCE DIMENSIONS 5. UNPACKING 6. PREPARING FOR INSTALLATION 7. WALL PREPARATION 7.1 General. 7.2 Brick, stone etc. building. Main case in front of wall 7.3 Brick, stone etc.

  • Page 4: Safety

    INSTALLER GUIDE 1. SAFETY Installer Before continuing any further with the installation of this appliance please read the following guide to manual handling: The lifting weight of this appliance is as below: Heat engine and convector box asembly 9.15 kg. Fan unit assembly 5.97 kg.

  • Page 5: General Installation Requirements

    INSTALLER GUIDE Natural (G20) Propane (G31) * Inlet Pressure 20mbar 37mbar Input - Max. (Gross) 6.0kW (20,500Btu/h) 6.1kW (20,800Btu/h) Input - Min. (Gross) 2.2kW (7,500Btu/h) 3.6kW (12,280Btu/h) Output - Max. 3.12kW (10,600Btu/h) 3.6kW (12,280Btu/h) Output - Min 1.1kW (3,750Btu/h) 1.8kW (6,140Btu/h) 14.9 ±...
  • Page 6 INSTALLER GUIDE c) All relevant codes of practice. The relevant parts of the current editions of the following British Standards:- BS 5440 Part 1 BS 5871 Part 2 & 3 BS 6891 In the republic of Ireland the installation must also conform with: a) The current edition of IS 813 “Domestic gas installations”...
  • Page 7 INSTALLER GUIDE firefront to be aligned horizontally. Any excessive unevenness (uneven tiles, Cotswold stone, etc.) should be rectified. Figure 1. Hearth and recess requirements 3.1.6 The appliance must not stand on combustible materials or carpets. The appliance must not be fitted directly against a combustible wall. If the appliance is to be fitted against a wall with combustible cladding or skirting board, such materials must be removed from the area covered by the fascia of the appliance.
  • Page 8 INSTALLER GUIDE heat engine must be installed so that distance from the base of the fireplace opening in the wall to the finished floor level shall be at least 88 mm. 3.1.8 The front face of the wall should be reasonably flat over the area that will be covered by the fire box top and side flanges to ensure a good seal.
  • Page 9 INSTALLER GUIDE 3.1.12 An extractor fan may only be used in the same room as this appliance, or in any area from which ventilation for the appliance is taken, if it does not affect the safe performance of the appliance. Note the spillage test requirements detailed further on in this manual.
  • Page 10 INSTALLER GUIDE Dimension Minimum Terminal Position (See fig.2) Distance Directly below an opening, air brick, opening window etc. 300mm Above an opening, air brick, opening window etc. 300mm Horizontally to an opening, air brick, opening window etc. 300mm Below gutters, soil pipes or drain pipes 75mm Below eaves 200mm...
  • Page 11 INSTALLER GUIDE Figure 3 3.2 Flue siting. 3.2.1 The flue terminal should be located so that the wind can blow freely across it at all times and where any blockage due to leaves, snow, etc. is unlikely. The minimum allowable distances from the terminal are shown in figure 2.

  • Page 12: Appliance Dimensions

    INSTALLER GUIDE A concealed gas supply connection can be made through the rear panel. Electrical connection is from the left side. 4. APPLIANCE DIMENSIONS Figure 5. Appliance dimensions (Shown with fascia that is close fitted to the outer flanges of the hotbox. Dimensions ‘A’ and ‘B’ may differ depending upon the fascia fitted) Page 12...
  • Page 13 INSTALLER GUIDE 470mm 600mm 325mm 525mm 350mm 235mm 125mm 475mm 53mm 550mm 600mm Max. (Flue tube uncut) 150mm min. 205mm when sited outside wall M (Fan box projection) 55mm when recessed in outer wall 285mm O (Flue tube diameter) 125mm P (Terminal guard projection) 305mm 355mm...

  • Page 14: Unpacking

    INSTALLER GUIDE 5. UNPACKING The pack contains: Burner & firebox unit with attached Rockwool jacket. Fan box assembly. Flue duct. Ceramic fuel effect Burner tray trim. Terminal weather shield. Literature pack. Smoke match tube. Rolls aluminium tape. Nut and olive for 8mm inlet pipe. Retention kit (4 wall plugs, 4 eye bolts, 2 tension adjusters and two cable assemblies).
  • Page 15 INSTALLER GUIDE Figure 6. Pack contents. Page 15...

  • Page 16: Preparing For Installation

    INSTALLER GUIDE 6. PREPARING FOR INSTALLATION Check ignition spark. Before attempting to install, it is worth checking that the piezo electric spark ignition system operates satisfactorily. To initiate the spark, depress the control knob and while keeping it depressed, turn anticlockwise through approximately 60°...

  • Page 17: Brick, Stone Etc. Building. Main Case In Front Of Wall

    INSTALLER GUIDE 7.2 Brick, stone etc. building. Main case in front of wall (Figure 9). 1. This installation is for use with a fire surround or false chimney breast having a minimum depth of 140mm (5¼in.). The flue length may be cut to suit the wall thickness (See prepare flue assembly section).

  • Page 18: Lintel Installation

    INSTALLER GUIDE Whenever a lintel is required to support the recess in the inner leaf of a brick/blockwork building, follow the method outlined below (See figures 11 and 12). 7.4 Lintel installation. 1.The lintel should be either steel (Catnic) or reinforced precast concrete.

  • Page 19: Timber Frame Building. Firebox In Front Of Wall

    INSTALLER GUIDE 7.5 Timber frame building. Firebox in front of wall. This installation is for use in timber framed buildings in conjunction with a fire surround having a minimum depth of 140mm (5 5/8in). 1. The non-combustible hearth must project at least 300mm in front of the convection box flanges and be at least 625mm wide.

  • Page 20: Combustible Walls (Wood, Fibreboard, Plasterboard Etc.)

    INSTALLER GUIDE that a cardboard cylinder is formed around the flue unit and inserted in the hole whilst making good. Remove the cardboard cylinder after making good. 7.9 Combustible walls (wood, fibreboard, plasterboard etc.). 1. Building regulations require that the outer surface of the flue tube and terminal must not be closer than 25mm to combustible material and must be lined with steel sleeve not less than 0.5mm thick (See figure 14).

  • Page 21: Fixing The Appliance In Position

    INSTALLER GUIDE 7.10 Fixing the appliance in position. There are two methods of fixing that may be used: 1. Cable Retention 2. Use of fixing brackets If the fire is to be fitted in front of the wall, then fixing brackets may be used.

  • Page 22: Prepare Flue Assembly

    INSTALLER GUIDE 7.11 Prepare flue assembly. 1. Measure the total wall thickness from the outside surface to the inside face. Add 18mm to this measurement to obtain the correct length of flue unit required. This measurement is for surface mounted flue box assemblies.

  • Page 23: Securing Firebox To Wall - Cable Retention

    INSTALLER GUIDE Now connect the wiring loom at the firebox end, the eight pin connector is located on the lower left hand side of the appliance. Take two ‘P’ clips from the loose parts bag, and use them to secure the loom to the upper left hand side of the firebox. Two fixing holes can be found in this area of the firebox.

  • Page 24: Fan Box Installation

    INSTALLER GUIDE 8.3 Fan box installation. Before installation can proceed it will be necessary to remove the fan unit from the fan box. 1. Remove the 2 cover retaining screws and withdraw the fan unit (See figure 21) Check inside for any loose unwanted packaging 2.
  • Page 25 INSTALLER GUIDE If the fan box is to be sited totally outside the wall fit the brackets with the short flanges flush with the air intake end of the fan box (see figure 22). If the fan box is to be recessed by 150mm into the wall then fit the brackets with the short legs 50mm from the air outlet face of the fan box (See figure 23).

  • Page 26: Electrical Installation

    INSTALLER GUIDE 13. Stow the excess cable as shown in figure 25. Leave about 200mm of free length for fan motor connection. Secure the stowed cable inside the fan box with cable ties. 8.4 Electrical installation 1. Install a power supply at a switched fuse having a minimum separation of 3mm at all poles.

  • Page 27: Refitting The Burner Unit

    INSTALLER GUIDE 6. Locate the cable loom earth tags and secure to the fan box earth stud using the M4 nut and shakeproof washer supplied. Connect the cable loom to the pressure switch - see figure 28. 7. Replace the fan unit taking care not to snag or otherwise damage the electrical fitments.

  • Page 28: Electrical Test

    INSTALLER GUIDE 8.6 Electrical test. Switch on power supply to the appliance. The red indicator light at the left side of the burner should be on. Press and hold in the “on” switch at the front of the burner. Within a few seconds, the Fan motor should start and the indicator light should go out.

  • Page 29: Terminal Guarding

    INSTALLER GUIDE 8.7 Terminal guarding. Position the terminal guard to wall, align and ensure equal clearances around fan box. Mark off the four fixing positions on wall. Remove the terminal guard and drill at the marked positions, four holes using a no. 10 drill. Insert wall plugs, reposition the terminal guard and secure to wall using four screws supplied.

  • Page 30: Check Reference Pressure

    INSTALLER GUIDE Release the “on” switch. The fan should continue to run. Depress the control knob and turn anticlockwise partially towards the “PILOT/IGN” position until some resistance is felt. Keep depressed at this position to purge air from the system then, while keeping it depressed, turn fully to the “PILOT/IGN” position. A spark should be generated at the pilot while turning.

  • Page 31: Fitting The Ceramic Fuel Effect

    INSTALLER GUIDE 10. FITTING THE CERAMIC FUEL EFFECT The fitting guide for the ceramic fuel effect is supplied with the ceramic fuel effect. It is important that the fitting guide for the ceramic fuel effect be placed inside or attached to this guide and handed to the customer following completion of the ‘final review’...

  • Page 32: Checks

    INSTALLER GUIDE 12. CHECKS 12.1 Recheck control settings. Now that all the ceramic fuel effects are in position, the control operation must be fully rechecked. Make sure that the isolating valve at the inlet elbow is open and that the electrical power supply is on (the indicator light should glow).
  • Page 33 INSTALLER GUIDE Leave the appliance on for five minutes. Place the smoke match tube into the burner box below the hood (See figure 36). The installation is satisfactory if the smoke is drawn into the appliance. If the smoke is not drawn into the appliance the fan powered extraction system is not operating correctly.

  • Page 34: Final Review

    INSTALLER GUIDE 13. FINAL REVIEW Where applicable, carefully place the fire front / fire front casting and front cover castings into position. Hand the literature pack, this guide and the smoke match tube to the customer. Visually inspect the appliance. Clean off any marks incurred during installation. Advise the customer how to operate the appliance.
  • Page 35 INSTALLER GUIDE industrial waste. Protective clothing is not required when handling these articles, but we recommend you follow the normal hygiene rules of not smoking, eating or drinking in the work area and always wash your hands before eating or drinking. Check that the appliance is clean and that soot or debris is not blocking the gaps between the coals causing an imperfect flame.
  • Page 36 INSTALLER GUIDE to the left as possible. It is important that the left side plaque is accurately positioned so that it has the correct relationship to the pilot. Fully tighten the clamping strips. Refit the ceramic fuel effects and wall as described in section 10 of this manual. 14.2 To remove the pilot unit.
  • Page 37 INSTALLER GUIDE 14.3 To completely remove the burner unit. Remove the ceramics and front cover castings, disconnect the appliance and detach the burner unit from the convection box as described for removing the pilot unit – see above. Detach the burner wiring loom connection at the right side of the burner (See figure 40).
  • Page 38 INSTALLER GUIDE Unscrew the injector from the support bracket. Refit in the reverse order. Make sure that no leads are trapped. 14.7 To remove an “On” or “Off” switch. Detach the fan switch bracket from the burner control bracket by removing two screws (See figure 41).
  • Page 39 INSTALLER GUIDE 14.10 To remove the fan. Remove the terminal guard basket, and then the weather shield and front plate of the fan box (2 screws). Disconnect the wiring loom connector at the fan motor casing. Withdraw the fan unit from the fan box taking care not to snag or damage the wiring loom (See figure 44).

This manual is also suitable for:

Br660va

Table of Contents