Installation - Mechanical - Trane CONQUEST CGAX 015 Installation Operation & Maintenance

Air-cooled scroll chillers and heat pumps 43-164 kw
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Installation – Mechanical
Location Requirements
Sound Considerations
The most effective form of acoustical isolation is to
locate the unit away from any sound sensitive area.
FWD
Structurally transmitted sound can be reduced by
Power supply
Capacities
elastomeric vibration eliminators. Spring isolators are
Cooling capacity on water (1)
not recommended. Consult an acoustical engineer in
Heating capacity on water (2)
critical sound applications.
Fan motor
Fan power input (3)
Foundation
Current amps (3)
Start-up amps
Figure 2 - Installation example
Air flow
minimum
nominal
maximum
Main coil
Water entering/leaving connections
Electric heater (accessory for blower only)
Electric power supply
Heating capacity
Hot water coil (accessory for blower only)
Heating capacity (4)
G2 filter (filter box accessory)
Quantity
Dimensions ( LxWxth)
G4 filter (filter box accessory)
Quantity
For maximum isolation effect, water lines and electrical
Dimensions ( LxWxth)
conduit should also be isolated. Wall sleeves and rubber
Condensate pump (accessory)
Water flow - lift height
isolated piping hangers can be used to reduce the sound
Not available for FWD30 and FWD45
transmitted through water piping. To reduce the sound
Sound level (L/M/H speed)
transmitted through electrical conduit, use flexible
Sound pressure level (5)
Sound power level (5)
electrical conduit.
Unit dimensions
EU and Local codes on sound emissions should always
Width x Depth
be considered. Since the environment in which a sound
Height
Shipped unit dimensions
source is located affects sound pressure, unit placement
Width x Depth
must be carefully evaluated. Consult an acoustical
Height
engineer for critical applications.
Weight
Colour
Provide rigid, non-warping mounting pads or a concrete
Recommended fuse size
foundation of sufficient strength and mass to support
Unit alone (aM/gI)
Unit with electric heater (gI)
the applicable operating weight (i.e. including completed
piping, and full operating charges of refrigerant, oil and
(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
water). Refer to the chapter on Unit Dimensions/Weights
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow.
for unit operating weights. Once in place, the unit must
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
be level with 3 mm over its length and width. Trane is not
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
responsible for equipment problems resulting from an
Heat exchanger operating limits:
improperly designed or constructed foundation.
FWD:
*water temperature: max 100° C
*absolute service pressure: min 1 bar/max 11 bars
Clearances
Provide enough space around the unit to allow the
Accessories - Hot water coil:
*water temperature: min. +2° C/max. 100° C
installation and maintenance personnel unrestricted
*absolute service pressure: min 1 bar/max 11 bars
access to all service points. Refer to submittal drawings
for the unit dimensions, to provide sufficient clearance
for the opening of control panel doors and unit service.
Refer to the chapter on Unit Dimensions/Weights for
minimum clearances. In all cases, local codes which
require additional clearances will take precedence over
these recommendations.
If the installation includes several units or if units are
close to walls, contact your local Trane Sales Office for
additional requirements.
4
18
Technical Data
Winter operation : CXAX coil will not be obstructed at
any time by snow or ice.
Specifc attention should be paid to avoid accumulation
of ice and snow at the bottom of the coil.
08
Rigging
(V/Ph/Hz)
Refer to weights tables for typical unit lifting weights.
(kW)
5,2
Refer to the rigging label attached to the unit for further
(kW)
6,3
details.
(type)
(kW)
0,23
Lifting Procedure
(A)
1,1
Refer to the lifting label affixed to the unit. Lifting beam
(A)
3,2
crossbars MUST be positioned so lifting cables do not
(m
/h)
490
contact the sides of the unit. Adjust as necessary for
3
(m
/h)
820
3
even level lift.
(m
/h)
980
3
1- Use the four rigging points which are built into the
(type)
unit.
(Dia)
3/4"
2- Slings and a spreader bar are to be provided by the
(V/Ph/Hz)
230/1/50
rigger.
(kW)
2/4
3 - The minimum lifting capacity of each sling as well
(kW)
6,3
as the spreader bar must be equal or higher than the
tabulated unit shipping weight.
2
4- Caution: this unit must be lifted and handled with care.
(mm)
386x221x8
Avoid shocks while handling.
-
(mm)
-
Unit isolation and Leveling
(type)
(l/h - mm)
Mounting
Construct an isolated concrete pad for the unit or provide
(dB(A))
36/40/43
(dB(A))
46/50/53
concrete footings at each of the four unit mounting
points. Mount the unit directly to the concrete pads or
(mm)
890 x 600
footings. Level the unit using the base rail as a reference.
(mm)
250
The unit must be level within 5 mm over the entire
(mm)
933 x 644
length. Use shims as necessary to level the unit.
(mm)
260
(kg)
32
Isolation Pads installation (Optional)
Install the optional neoprene pads at each mounting
location. Refer to unit submittals for further details
(A)
8/16
(A)
16 (2kW),25 (4kW)
on location. Consult a vibration engineer for critical
applications.
Evaporator piping
Evaporator water connections are grooved. Thoroughly
flush all water piping to the CGAX or CXAX units
before making the final piping connections to the unit.
Components and layout will vary slightly, depending on
the location of connections and the water source.
CAUTION Equipment Damage!
If using an acidic commercial flushing solution, construct
a temporary bypass around the unit to prevent damage
to internal components of the evaporator.
CAUTION Proper Water Treatment!
The use of untreated or improperly treated water in a
chiller may result in scaling, erosion, corrosion, algae or
slime. It is recommended that the services of a qualified
water treatment specialist be engaged to determine
what water treatment, if any, is required. Trane assumes
no responsibility for equipment failures which result
from untreated or improperly treated water, or saline or
brackish water.
12
20
230/1/50
8,3
15
11,9
18,9
2 x direct drive centrifugal
0,46
0,65
2,2
3,1
5,5
9,3
980
1400
1650
2300
1970
2600
ISO R7 rotating female
3/4"
1 1/2"
230/1/50 or 400/3/50
400/3/50
8
10
12
17,4
2
2
486x271x8
586x321x8
2
2
486x264x48
586x314x48
Centrifugal
24 - 500
38/41/44
46/50/53
48/51/54
56/60/63
1090 x 710
1290 x 820
300
350
1133 x 754
1333 x 864
310
360
46
61
galvanised steel
8/16
8/16
40 (230V),3*16 (400V)
3*20
30
45
18,8
30,1
20,9
38,2
1,04
1,51
4,7
5,5
14,1
16,5
1800
2700
3000
4500
3600
5400
1 1/2"
1 1/2"
400/3/50
400/3/50
12
12
22,4
34,5
2
2
586*421*8
586*621*8
2
2
586*414*48
586*614*48
47/52/57
47/52/58
57/62/67
57/62/68
1290 x 970
1290 x 1090
450
650
1333 x 1008
1333*1133
460
660
76
118
8/25
8/25
3*25
3*25
UNT-PRC002-GB
CG-SVX027D-GB

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