Ricoh Aficio SP C231SF Service Manual
  1. Manuals
  2. Brands
  3. Ricoh Manuals
  4. Printer
  5. Aficio SP C231SF
  6. Service manual

Ricoh Aficio SP C231SF Service Manual

M018/m019
Hide thumbs Also See for Aficio SP C231SF:
Table of Contents

Advertisement

Quick Links

See also: Feature Manual , User Manual
M018/M019
SERVICE MANUAL
004349MIU

Advertisement

Table of Contents
loading

Related Manuals for Ricoh Aficio SP C231SF

Summary of Contents for Ricoh Aficio SP C231SF

  • Page 1 M018/M019 SERVICE MANUAL 004349MIU...
  • Page 3 M018/M019 SERVICE MANUAL 004349MIU http://www.manuals4you.com http://www.manuals4you.com...
  • Page 4 Ricoh Technical Training Program. Untrained uncertified users utilizing information contained in this service manual to repair or modify Ricoh equipment risk personal injury, damage to property or loss of warranty protection. Ricoh Americas Corporation http://www.manuals4you.com...
  • Page 5 LEGEND PRODUCT COMPANY CODE GESTETNER LANIER RICOH SAVIN M018 SP C231SF SP C231SF Aficio SP C231SF SP C231SF M019 SP C232SF SP C232SF Aficio SP C232SF SP C232SF DOCUMENTATION HISTORY REV. NO. DATE COMMENTS 02/2009 Original Printing http://www.manuals4you.com...

  • Page 6: Table Of Contents

    M018/M019 TABLE OF CONTENTS PRODUCT INFORMATION 1. PRODUCT INFORMATION............1-1 1.1 SPECIFICATIONS ..................1-1 1.2 MACHINE OVERVIEW ................1-2 1.2.1 COMPONENT LAYOUT ..............1-2 Engine ....................1-2 ADF ...................... 1-3 Scanner ....................1-3 1.2.2 PAPER PATH ................... 1-4 Engine ....................1-4 ADF ......................
  • Page 7 PREVENTIVE MAINTENANCE 3. PREVENTIVE MAINTENANCE ........... 3-1 3.1 PREVENTIVE MAINTENANCE ..............3-1 REPLACEMENT & ADJUSTMENT 4. REPLACEMENT & ADJUSTMENT ..........4-1 4.1 BEFORE YOU START................4-1 4.2 SPECIAL TOOLS..................4-2 4.3 EXTERIOR COVERS................. 4-3 4.3.1 REAR COVER .................. 4-3 4.3.2 OPERATION PANEL ................ 4-4 4.3.3 RIGHT COVER .................
  • Page 8 4.7.3 REGISTRATION ROLLER.............. 4-30 Reassembling the registration roller unit ..........4-30 4.7.4 REGISTRATION SENSOR ............. 4-31 4.7.5 REGISTRATION CLUTCH.............. 4-32 4.8 IMAGE FUSING ..................4-33 4.8.1 FUSING UNIT ................. 4-33 4.8.2 FUSING LAMP................4-34 When Reinstalling the Fusing Lamp........... 4-34 4.8.3 TRANSPORT/FUSING MOTOR .............
  • Page 9 Rev. 02/03/2010 Replacement Procedure..............4-58 PnP Name (Plug and Play} Procedure ..........4-59 4.12 ADF....................... 4-60 4.12.1 ADF UNIT ..................4-60 4.12.2 ORIGINAL TRAY ................4-61 4.12.3 ADF FEED UNIT................4-62 4.12.4 ADF SEPARATION PAD .............. 4-62 4.12.5 ADF FRONT COVER..............4-63 4.12.6 ADF REAR COVER ..............
  • Page 10 Messages that appear in the update tool window......... 5-6 5.3.3 UPDATING FAILURE ..............5-10 5.3.4 UPDATING THE ENGINE FIRMWARE .......... 5-12 5.3.5 BOOT LOADER FIRMWARE............5-13 TROUBLESHOOTING 6. TROUBLESHOOTING ..............6-1 6.1 TROUBLESHOOTING GUIDE..............6-1 6.2 IMAGE PROBLEMS................... 6-2 6.2.1 OVERVIEW..................6-2 6.2.2 CHECKING A SAMPLE PRINTOUT..........

  • Page 11: Product Information

    PRODUCT INFORMATION APPENDIX: SPECIFICATIONS INSTALLATION APPENDIX: PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE APPENDIX: TROUBLESHOOTING GUIDE REPLACEMENT AND ADJUSTMENT APPENDIX: SP MODE TABLES SYSTEM MAINTENANCE REFERENCE APPENDIX: MACHINE SWAP TROUBLESHOOTING http://www.manuals4you.com...
  • Page 12 Read This First Safety Notices Important Safety Notices Prevention of Physical Injury Before disassembling or assembling parts of the machine and peripherals, make sure that the machine power cord is unplugged. The wall outlet should be near the machine and easily accessible. If any adjustment or operation check has to be made with exterior covers off or open while the main switch is turned on, keep hands away from electrified or mechanically driven components.

  • Page 13: Laser Safety

    To prevent a fire or explosion, keep the machine away from flammable liquids, gases, and aerosols. A fire or an explosion might occur. The Controller board on the MF model contains a lithium battery. The danger of explosion exists if a battery of this type is incorrectly replaced. Replace only with the same or an equivalent type recommended by the manufacturer.
  • Page 14 Symbols, Abbreviations and Trademarks This manual uses several symbols and abbreviations. The meaning of those symbols and abbreviations are as follows: See or Refer to Clip ring Screw Connector Clamp E-ring Short Edge Feed Long Edge Feed Trademarks ® ® ®...
  • Page 15 SPECIFICATIONS SPECIFICATIONS REVISION HISTORY Page Date Added/Updated/New None http://www.manuals4you.com...

  • Page 16: Product Information

    Specifications 1. PRODUCT INFORMATION 1.1 SPECIFICATIONS See "Appendices" for the following information: "General Specifications" "Supported Paper Sizes" M018/M019 http://www.manuals4you.com...

  • Page 17: Machine Overview

    Machine Overview 1.2 MACHINE OVERVIEW 1.2.1 COMPONENT LAYOUT Engine 1. Laser Optics Housing Unit 9. Registration Roller 2. Print Cartridge (AIO) 10. By-pass 3. Development Roller (AIO) 11. Paper Feed Roller 4. Paper Exit 12. ITB (Image Transfer Belt) Unit 5.

  • Page 18: Adf

    Machine Overview 1. Feed Sensor 5. Exit Roller 2. Feed Roller 6. Original Set Sensor 3. Separation Roller 7. DF Exposure Glass 4. Pick-up Roller Scanner 1. Scanner Carriage Unit 4. Carriage Drive Bar 2. DF Exposure Glass 5. White Plate 3.

  • Page 19: Paper Path

    Machine Overview 1.2.2 PAPER PATH Engine Paper path from tray 1 Duplex path By-pass tray Paper path from tray 2 (optional) Original path M018/M019 http://www.manuals4you.com...

  • Page 20: Drive Layout

    Machine Overview 1.2.3 DRIVE LAYOUT 1. Color AIO Motor 5. Registration Clutch 2. Black AIO Motor 6. Paper Feed Clutch 3. Duplex Motor 7. Agitator Motor 4. Transport/Fusing Motor 8. ITB (Image Transfer Belt) Contact Motor Color AIO Motor: This drives the color AIOs (Cyan, Magenta and Yellow) Black AIO Motor: This drives the black AIO and the ITB (Image Transfer Belt).
  • Page 21 Machine Overview Registration Clutch: This transfers drive from the transport/ fusing motor to the registration roller. Paper Feed Clutch: This transfers drive from the transport/ fusing motor to the paper feed roller. Agitator Motor: This moves the agitators in the waste toner bottle. ITB Contact Motor: This moves the ITB into contact with and away from the color OPCs.

  • Page 22: Machine Configuration

    Machine Configuration 1.3 MACHINE CONFIGURATION Duplex Optional Optional DDST Models Unit Memory Tray (G849) (GDI) M018 Auto 500x1 M019 Auto 500x1 M018/M019 http://www.manuals4you.com...

  • Page 23: Guidance For Those Who Are Familiar With Predecessor Products

    Guidance for Those Who are Familiar with Predecessor Products 1.4 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS The M018/M019 series models are similar to the G181/G183/G184 series. If you have experience with those products, the following information will be of help when you read this manual.

  • Page 24: Installation

    INSTALLATION INSTALLATION REVISION HISTORY Page Date Added/Updated/New None http://www.manuals4you.com...
  • Page 25 http://www.manuals4you.com...

  • Page 26: Installation Requirements

    Installation Requirements 2. INSTALLATION 2.1 INSTALLATION REQUIREMENTS 2.1.1 ENVIRONMENT Temperature Range: 10°C to 32°C (50°F to 89.6°F) Humidity Range: 15% to 80% RH Ambient Illumination: Less than 2,000 lux (do not expose to direct sunlight) Ventilation: 3 times/hr/person Do not put the machine in areas that get sudden temperature changes. This includes: Areas directly exposed to cool air from an air conditioner Areas directly exposed to heat from a heater.

  • Page 27: Machine Space Requirement

    Installation Requirements 2.1.3 MACHINE SPACE REQUIREMENT Put the machine near the power source with these clearances: Left side: Over 20 cm (7.9") Rear: Over 20 cm (7.9") Right side: Over 10 cm (4") Front: Over 70 cm (27.5") Top: Over 24 cm (9.5") M018/M019 http://www.manuals4you.com...

  • Page 28: Power Requirements

    Installation Requirements 2.1.4 POWER REQUIREMENTS Make sure that the plug is tightly in the outlet. Avoid multi-wiring. Make sure that you ground the machine. 120 V, 60 Hz: More than 11 A (for North America) Input voltage level 220 V to 240 V, 50 Hz/60 Hz: More than 6 A (for Europe/ Asia) Permitted voltage fluctuation: 10% Do not set anything on the power cord.
  • Page 29 http://www.manuals4you.com...

  • Page 30: Preventive Maintenance

    PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE REVISION HISTORY Page Date Added/Updated/New None http://www.manuals4you.com...
  • Page 31 http://www.manuals4you.com...
  • Page 32 Preventive Maintenance 3. PREVENTIVE MAINTENANCE 3.1 PREVENTIVE MAINTENANCE See "Appendices" for the "User Replaceable Items.” M018/M019 http://www.manuals4you.com...
  • Page 33 http://www.manuals4you.com...

  • Page 34: Replacement & Adjustment

    REPLACEMENT & ADJUSTMENT REPLACEMENT & ADJUSTMENT REVISION HISTORY Page Date Added/Updated/New 58 ~ 59 02/03/2010 Added PnP Name (Plug and Play) Procedure http://www.manuals4you.com...
  • Page 35 http://www.manuals4you.com...

  • Page 36: Before You Start

    Before You Start 4. REPLACEMENT & ADJUSTMENT 4.1 BEFORE YOU START If there are printer jobs in the machine, print out all jobs in the printer buffer. Turn off the main power switch and unplug the machine before you do the procedures in this section.

  • Page 37: Special Tools

    Special Tools 4.2 SPECIAL TOOLS PC: Windows 2000/XP/Vista, Windows Server 2003/2003 R2, or Mac OS X. USB cable or Crossover cable M018/M019 http://www.manuals4you.com...

  • Page 38: Exterior Covers

    Exterior Covers 4.3 EXTERIOR COVERS Turn off the main power switch and unplug the machine before you do the procedures in this section. 4.3.1 REAR COVER Rear tray cover [A] Rear cover [B] ( x 2) M018/M019 http://www.manuals4you.com...

  • Page 39: Operation Panel

    Exterior Covers 4.3.2 OPERATION PANEL Open the top cover [A]. Open the front cover [B]. Front harness cover [C] ( x 1) Operation panel [D] ( x 1, x 1) M018/M019 http://www.manuals4you.com...

  • Page 40: Right Cover

    Exterior Covers 4.3.3 RIGHT COVER Rear cover ( p.4-3) Operation panel ( p.4-4) Right cover [A] ( x 4) Top front screw: M3x8, others: M4x10 4.3.4 LEFT COVER Rear cover ( p.4-3) Operation panel ( p.4-4) Left cover [A] ( x 3, hook at arrow mark) Top front screw: M3x8, others: M4x10 M018/M019...

  • Page 41: Front Cover Unit

    Exterior Covers 4.3.5 FRONT COVER UNIT Rear cover ( p.4-3) Operation panel ( p.4-4) Transfer unit ( p.4-27) Right cover ( p.4-5) Cover link gear unit [A] ( x 2) Release the belt [B] Front cover unit [C] ( x 4) M018/M019 http://www.manuals4you.com...

  • Page 42: Laser Optics

    Laser Optics 4.4 LASER OPTICS Turn off the main power switch and unplug the machine before beginning any of the procedures in this section. Laser beams can cause serious eye injury. 4.4.1 CAUTION DECAL LOCATION Caution decals are attached as shown below. Be sure to turn off the main power switch and disconnect the power plug from the power outlet before beginning any disassembly or adjustment of the laser unit.

  • Page 43: Laser Optics Housing Unit

    Laser Optics 4.4.2 LASER OPTICS HOUSING UNIT Rear cover ( p.4-3) Controller box cover ( p.4-43 "Controller Board") Remove the controller bracket ( p.4-45 "EGB (Engine Board)") Disconnect the three harnesses from CN301, 302 and 303 on the EGB ( x 3).
  • Page 44 Laser Optics Lift up the hook [B] of the harness guide at the rear-left frame and slide the harness guide to the right. Remove the springs [D] (left side and right side). Stoppers [C] ( x 2 each; left side and right side) Remove the laser optics housing unit [E] from the top cover and place it on the main body.
  • Page 45 Laser Optics Always use two hands when carrying the laser optics housing unit. Be sure not to drop the laser optics housing unit. 10. Take out the harnesses [F] ( x 1). 11. Pull out the harnesses from the rear side. 12.

  • Page 46: After Replacing The Laser Optics Housing Unit

    Laser Optics After replacing the laser optics housing unit Do the following step 4 with the front cover of the machine open. Open the front cover and turn on the machine. Look for the lot number [A] attached to the new laser optics housing unit. Then look for this lot number on the information sheet (this sheet will be released separately, and will contain lists of input data for each lot number) Input the data for this lot number from the information sheets with steps 3 to 7...

  • Page 47: Aio Cartridge

    AIO Cartridge 4.5 AIO CARTRIDGE 4.5.1 AIO CARTRIDGE (ALL IN ONE CARTRIDGE) Open the top cover. AIO cartridge [A] M018/M019 4-12 http://www.manuals4you.com...

  • Page 48: Black Aio Motor

    AIO Cartridge 4.5.2 BLACK AIO MOTOR Left cover ( p.4-5) Disconnect the fusing connector [A] and remove the fusing relay harness [B] (hooks). Fusing harness guide [C] ( x 2) Disconnect the connectors shown by arrows in the above picture and release all harnesses on the harness guide [D].
  • Page 49 AIO Cartridge Harness guide [D] ( x 4) Interlock switch base ( Interlock Switches) Controller bracket ( p.4-43 "Controller Board") Disconnect the connector (CN305) on the EGB. LSU fan motor base [E] ( x 2, x 1) 10. Drive unit [F] ( x 4) M018/M019 4-14...
  • Page 50 AIO Cartridge 11. Drive unit guide [G] ( x 3) 12. Black AIO gear [H] (snap ring x 1) 13. Black AIO motor [I] ( x 3) 4-15 M018/M019 http://www.manuals4you.com...

  • Page 51: Color Aio Motor

    AIO Cartridge 4.5.3 COLOR AIO MOTOR Drive unit ( p.4-13 "Black AIO Motor") Drive unit guide [A] ( x 3) Color AIO gears [B] (ring stopper x 1 each) Color AIO motor [C] ( x 3) M018/M019 4-16 http://www.manuals4you.com...

  • Page 52: Image Transfer

    Image Transfer 4.6 IMAGE TRANSFER 4.6.1 IMAGE TRANSFER BELT UNIT Remove all the AIO cartridges ( p.4-12). Transfer unit ( p.4-27) Pull out the waste toner bottle [A]. Release the hook [B] under the guide plate. Move the guide plate [C] underneath the fusing unit to the left, and then remove it. 4-17 M018/M019 http://www.manuals4you.com...

  • Page 53: After Replacing The Image Transfer Belt Unit

    Image Transfer Pull out the image transfer belt unit [D] ( x 2). After replacing the image transfer belt unit Do the following step 2 with the front cover of the machine open. Open the front cover and turn on the machine. Execute "Reset Transfer Unit Life Counter"...

  • Page 54: Itb (Image Transfer Belt) Cleaning Unit

    Image Transfer 4.6.2 ITB (IMAGE TRANSFER BELT) CLEANING UNIT The ITB cleaning unit contains waste toner. When removing the ITB cleaning unit, put it on a sheet of paper. Image transfer belt unit ( p.4-17) Left handle [A] (hook, bushing x 1) Right handle [B] (hook, bushing x 1) ITB cleaning unit [C] ( x 2)

  • Page 55: Agitator Motor

    Image Transfer 4.6.3 AGITATOR MOTOR Right cover ( p.4-5) Motor bracket [A] ( x 2) Agitator motor assembly [B] ( x 1, x 1) Agitator motor [C] ( x 2) M018/M019 4-20 http://www.manuals4you.com...

  • Page 56: Itb (Image Transfer Belt) Contact Motor

    Image Transfer 4.6.4 ITB (IMAGE TRANSFER BELT) CONTACT MOTOR Agitator motor ( p.4-20) Release the wire [A]. ITB contact motor assembly [B] ( x 1, x 1) ITB contact motor [C] ( x 2) 4-21 M018/M019 http://www.manuals4you.com...

  • Page 57: Itb (Image Transfer Belt) Contact Sensor

    Image Transfer 4.6.5 ITB (IMAGE TRANSFER BELT) CONTACT SENSOR Right cover ( p.4-5) High voltage power supply board ( p.4-54) ITB contact sensor assembly [A] ( x 1, x 1) ITB contact sensor [B] (hooks) M018/M019 4-22 http://www.manuals4you.com...

  • Page 58: Tm (Toner Mark) Sensor Base

    Image Transfer 4.6.6 TM (TONER MARK) SENSOR BASE Open the top cover. Remove all AIO cartridges ( p.4-12). Slide the ITB unit to the front side or remove it. Rear cover ( p.4-5) Controller box cover ( p.4-43 "Controller Board") Controller bracket ( p.4-45 "EGB (Engine Board)") Disconnect CN306 on the EGB (...

  • Page 59: Waste Toner Bottle Set Sensor

    Image Transfer 4.6.7 WASTE TONER BOTTLE SET SENSOR Remove all AIO cartridges. ( p.4-12) Image transfer belt unit ( p.4-17) EGB ( p.4-45) Remove two screws [A] for the waste toner sensor base. Waste toner sensor base [B] M018/M019 4-24 http://www.manuals4you.com...
  • Page 60 Image Transfer Remove the mylar fixing three hooks of the waste toner bottle set sensor. Waste toner bottle set sensor [C] (hooks, x 1) When reinstalling the waste toner bottle set sensor, connect it to the white connector of the harness. 4-25 M018/M019 http://www.manuals4you.com...

  • Page 61: Waste Toner Overflow Sensor

    Image Transfer 4.6.8 WASTE TONER OVERFLOW SENSOR Remove all AIO cartridges. ( p.4-12) Image transfer belt unit ( p.4-17) EGB ( p.4-45) Waste toner sensor base ( p.4-24 "Waste Toner Bottle Set Sensor") Remove the mylar fixing three hooks of the waste toner bottle set sensor. Waste toner overflow sensor [A] (hooks, x 1) When reinstalling the waste toner overflow sensor, connect it to the black connector...

  • Page 62: Paper Transfer

    Paper Transfer 4.7 PAPER TRANSFER 4.7.1 TRANSFER UNIT Open the front cover. Release the locks [A]. Transfer unit [B] 4-27 M018/M019 http://www.manuals4you.com...

  • Page 63: Transfer Roller

    Paper Transfer 4.7.2 TRANSFER ROLLER Transfer Unit ( p.4-27) Release the two hooks [A] at both sides of the transfer unit. Open the transfer roller unit [B] and remove it. M018/M019 4-28 http://www.manuals4you.com...
  • Page 64 Paper Transfer Transfer roller assembly [C] ( x 2) Release the holder [D] at the left side of the transfer roller unit (hook). Transfer roller [E] 4-29 M018/M019 http://www.manuals4you.com...

  • Page 65: Registration Roller

    Paper Transfer 4.7.3 REGISTRATION ROLLER Transfer unit ( p.4-27) Transfer roller unit ( p.4-28) Tension springs [A] (both sides) Registration idle roller [B] ( x 2, gear x 1, bushing x 2) Registration roller [C] ( x 2, gear x 2, bushing x 2) Reassembling the registration roller unit When installing the tension spring, make sure that the tension spring correctly hooks onto the bushing of the registration idle roller as shown above [A].

  • Page 66: Registration Sensor

    Paper Transfer 4.7.4 REGISTRATION SENSOR Rear cover ( p.4-3) Right Cover ( p.4-5) Registration sensor assembly [A] ( x 1, x 1) Registration sensor [B] (hooks) 4-31 M018/M019 http://www.manuals4you.com...

  • Page 67: Registration Clutch

    Paper Transfer 4.7.5 REGISTRATION CLUTCH Rear cover ( p.4-3) Left cover ( p.4-5) Transport/Fusing motor ( p.4-35) Registration clutch [A] ( x 1) M018/M019 4-32 http://www.manuals4you.com...

  • Page 68: Image Fusing

    Image Fusing 4.8 IMAGE FUSING Make sure that the fusing unit is cool before you touch it. The fusing unit can be very hot. Make sure to restore the insulators, shields, etc after you service the fusing unit. 4.8.1 FUSING UNIT Open the front cover.

  • Page 69: Fusing Lamp

    Image Fusing 4.8.2 FUSING LAMP Fusing unit ( p.4-33) Fusing front cover [A] ( x 4) Fusing lamp [B] ( x 2, ground cable x 1) When Reinstalling the Fusing Lamp The terminal [A], which shows the voltage and power ratings, must be placed at the left side of the fusing unit (fusing cable side).

  • Page 70: Transport/Fusing Motor

    Image Fusing 4.8.3 TRANSPORT/FUSING MOTOR Rear cover ( p.4-3) Left cover ( p.4-5) Disconnect the fusing connector [A] (hook). Fusing harness guide [B] ( x 2) Duplex timing belt [C] Transport/Fusing motor assembly [D] ( x 3, x 3, ground plate x 1) Transport/Fusing motor [E] ( x 3) 4-35...

  • Page 71: Paper Feed

    Paper Feed 4.9 PAPER FEED 4.9.1 PAPER FEED CLUTCH Rear cover ( p.4-3) Left cover ( p.4-5) Disconnect the fusing relay harness [A] (hook). Paper feed clutch [B] ( x 1, x 1) M018/M019 4-36 http://www.manuals4you.com...

  • Page 72: Paper Feed Roller

    Paper Feed 4.9.2 PAPER FEED ROLLER Remove all the AIO cartridges. Remove the waste toner bottle. Rear cover ( p.4-3) Left cover ( p.4-5) Paper feed clutch ( p.4-36) Close the top cover and front cover. Pull out the tray. Stand the machine with the rear side facing the table.

  • Page 73: Separation Pad

    Paper Feed 4.9.3 SEPARATION PAD Pull out the tray. Push down the bottom plate [A]. Separation pad [B] (hooks, spring x 1) When reinstalling the separation pad, make sure that the mylar [C] is not placed under the separation pad. The right side image above shows incorrect installation. M018/M019 4-38 http://www.manuals4you.com...

  • Page 74: Paper End Sensor

    Paper Feed 4.9.4 PAPER END SENSOR Rear cover ( p.4-3) Right cover ( p.4-5) High voltage power supply board ( p.4-54) Paper end sensor assembly [A] ( x 1) Paper end sensor [B] (hooks) 4-39 M018/M019 http://www.manuals4you.com...

  • Page 75: Paper Exit

    Paper Exit 4.10 PAPER EXIT 4.10.1 PAPER EXIT ROLLER Operation panel ( p.4-4) Remove the bushing [A] ( x 1) Move the bushing [B] to the left side ( x 1). Paper exit roller [B] Remove the four exit guides [D], gear [E] ( x 1) and bushing [F].

  • Page 76: When Reinstalling The Paper Exit Roller

    Paper Exit When reinstalling the paper exit roller Make sure that the ground wire [A] from the discharge sheet touches the ground plate [B] on the machine after reinstalling the paper exit roller. 4-41 M018/M019 http://www.manuals4you.com...

  • Page 77: Paper Exit Sensor

    Paper Exit 4.10.2 PAPER EXIT SENSOR Rear cover ( p.4-3) Right cover ( p.4-5) Right bracket [A] ( x 3: M3x8, x 1 [B]: M4x10) Mylar [C] This mylar is necessary for reinstalling the paper exit sensor. Paper exit sensor [D] (hooks, x 1) M018/M019 4-42...

  • Page 78: Electrical Components

    Electrical Components 4.11 ELECTRICAL COMPONENTS 4.11.1 CONTROLLER BOARD Main Controller Board Rear cover ( p.4-3) Controller box cover [A] ( x 7) Interface bracket [B] ( x 2) 4-43 M018/M019 http://www.manuals4you.com...

  • Page 79: Pdl Board (M019 Only)

    Electrical Components Main controller board [C] (flat cable x 1, all x 6) The photo above left shows the M019, and the photo above right shows the M018. PDL Board (M019 only) Rear cover ( p.4-3) Controller box cover (see "p.4-43 "Main Controller Board "" above) Interface bracket (see "p.4-43 "Main Controller Board ""...

  • Page 80: Egb (Engine Board)

    Electrical Components 4.11.2 EGB (ENGINE BOARD) Rear cover ( p.4-3) Controller box cover ( p.4-43 "Controller Board") Controller bracket [A] ( x 3, ground cable x 1, all s, flat cable x 1) EGB [B] ( x 6, all EEPROM [C] 4-45 M018/M019 http://www.manuals4you.com...

  • Page 81: When Installing The New Egb

    Electrical Components When installing the new EGB Remove the EEPROM from the old EGB. Install it on the new EGB with the mark [A] pointing to the left side of the board after you replace the EGB. Replace the EEPROM if the EEPROM on the old EGB is defective. Keep the EEPROM away from any objects that can cause static electricity.

  • Page 82: Interlock Switches

    Electrical Components 4.11.4 INTERLOCK SWITCHES Operation panel ( p.4-4) Rear cover ( p.4-3) Left cover ( p.4-5) Remove the spring [A]. Interlock switch base [B] ( x 4, all Remove all the connectors after the interlock switch base has been removed. Two interlock switches [C] at the outside of the base and one interlock switch [D] at the inside of the base (hooks) 4-47...

  • Page 83: Fusing Fan Motor

    Electrical Components 4.11.5 FUSING FAN MOTOR Operation panel ( p.4-4) Rear cover ( p.4-3) Left cover ( p.4-5) Interlock switch base ( p.4-47 "Interlock Switches") Fusing fan base [A] ( x 2, x 1) Fusing fan motor [B] (hooks, x 1) Install the fusing fan motor with its decal facing the outside of the machine.

  • Page 84: Lsu Fan Motor

    Electrical Components 4.11.6 LSU FAN MOTOR Operation panel ( p.4-4) Rear cover ( p.4-3) Left cover ( p.4-5) LSU fan motor [A] (hooks, x 1) Install the LSU fan motor with its decal facing the outside of the machine. 4-49 M018/M019 http://www.manuals4you.com...

  • Page 85: Id Chip Board

    Electrical Components 4.11.7 ID CHIP BOARD Operation panel ( p.4-4) Rear cover ( p.4-3) Left cover ( p.4-5) Controller bracket ( p.4-43 "Controller Board") Disconnect the connector (CN305) on the EGB. Interlock switch base ( p.4-47 " M018/M019 4-50 http://www.manuals4you.com...
  • Page 86 Electrical Components Interlock Switches") Fusing fan base ( p.4-48 "Fusing Fan Motor") Drive unit ( p.4-13 "Black AIO Motor") Take the harnesses aside around the LSU fan base [A]. 10. LSU fan base [A] ( x 2, x 1) 11. ID Chip Board [B] ( x 3) 4-51 M018/M019...

  • Page 87: Psu

    Electrical Components 4.11.8 PSU Operation panel ( p.4-4) Rear cover ( p.4-3) Left cover ( p.4-5) Drive unit ( p.4-13 "Black AIO Motor") LSU fan base ( p.4-49 "LSU Fan Motor") PSU guide [A] ( x 3) Power cord bracket [B] ( x 2) Ground cable [C] ( x 1)
  • Page 88 Electrical Components 10. PSU assembly [E] ( x 4, all 11. PSU [F] ( x 4) There are two types of PSUs for this model. Do not install a wrong PSU in the machine. PSU that has yellow [a] on the transistor is for NA models and PSU that has green [b] on the transistor is for EU models.

  • Page 89: Fuse

    Electrical Components Fuse There is the removable fuse on the PSU. Fuse No. Rating FU101: NA 15 A, 125V FU101: EU, ASIA 6.3A, 250V Use a correct rating fuse for the fuse replacement. Never use a wrong rating fuse. If you do so, the machine may be damaged. Never try direct connection of PSU circuit without a fuse.

  • Page 90: Temperature/Humidity Sensor

    Electrical Components 4.11.10 TEMPERATURE/HUMIDITY SENSOR Operation panel ( p.4-4) Rear cover ( p.4-3) Right cover ( p.4-5) Temperature/Humidity sensor [A] ( x 1, x 1) 4-55 M018/M019 http://www.manuals4you.com...

  • Page 91: Duplex Motor

    Electrical Components 4.11.11 DUPLEX MOTOR Operation panel ( p.4-4) Rear cover ( p.4-3) Left cover ( p.4-5) Disconnect the fusing connector [A] Duplex timing belt [B] Left bracket [C] ( x 4) Duplex motor [D] ( x 2, x 1) M018/M019 4-56 http://www.manuals4you.com...

  • Page 92: Speaker

    Electrical Components 4.11.12 SPEAKER Rear cover ( p.4-3) Controller box cover ( p.4-43 "Controller Board") Speaker [A] ( x 2, x 1) 4-57 M018/M019 http://www.manuals4you.com...

  • Page 93: Eeprom

    Electrical Components Rev. 02/03/2010 4.11.13 EEPROM Replacement and Reinstallation procedures for the EEPROM are included in the "EGB (Engine Board)" replacement procedure. Refer to "EGB (Engine Board)" for details. When replacing an old EEPROM with a new EEPROM, EEPROM setting is required. Follow the EEPROM setting procedure described below.

  • Page 94: Pnp Name

    Set the PnP name as follows when replacing the EEPROM of the MF version. 0xAB A indicates the brand. B indicates the model. A: Brand Brand Name Not used RICOH Gestetner Not used LANIER Savin Generic B: Model Gestetner, LANIER,...

  • Page 95: Adf

    4.12 ADF 4.12.1 ADF UNIT Stand left cover [A] Disconnect the ADF harness [B] and power cord [C]. Open the ADF unit [D] M018/M019 4-60 http://www.manuals4you.com...

  • Page 96: Original Tray

    Release the three hooks of the right hinge [E] Lift the ADF unit. 4.12.2 ORIGINAL TRAY Open the ADF cover. Release the front tab [A]. Original tray [B] 4-61 M018/M019 http://www.manuals4you.com...

  • Page 97: Adf Feed Unit

    4.12.3 ADF FEED UNIT Open the ADF cover. Release the lock lever [A] ADF feed unit [B] 4.12.4 ADF SEPARATION PAD Open the ADF cover. ADF feed unit ( p.4-62) ADF separation pad [A] (hook x 2, spring x 1) M018/M019 4-62 http://www.manuals4you.com...

  • Page 98: Adf

    4.12.5 ADF FRONT COVER ADF unit ( p.4-60) Original Tray ( p.4-61) ADF feed unit ( p.4-62) ADF front cover [A] ( x 1) 4.12.6 ADF REAR COVER ADF unit ( p.4-60) Original Tray ( p.4-61) ADF feed unit ( p.4-62) ADF rear cover [A] ( x 2)

  • Page 99: Adf Cover

    4.12.7 ADF COVER ADF unit ( p.4-60) ADF front cover ( p.4-63) ADF rear cover ( p.4-63) ADF top cover [A] (two tabs) M018/M019 4-64 http://www.manuals4you.com...

  • Page 100: Adf Motor

    4.12.8 ADF MOTOR ADF unit ( p.4-60) Original Tray ( p.4-61) ADF feed unit ( p.4-62) ADF front cover ( p.4-63) ADF rear cover ( p.4-63) ADF drive unit [A] ( x 4, all ADF motor assembly [B] ( x 2) ADF motor [C] ( x 2) 4-65...

  • Page 101: Original Set Sensor

    4.12.9 ORIGINAL SET SENSOR ADF unit ( p.4-60) ADF feed unit ( p.4-62) ADF motor assembly ( p.4-65) Feed roller holder [A] ( x 1) Upper guide [B] ( x 2) Original set sensor [C] (hooks) M018/M019 4-66 http://www.manuals4you.com...

  • Page 102: Adf Cover Open Sensor

    4.12.10 ADF COVER OPEN SENSOR Original tray ( p.4-61) ADF rear cover ( p.4-63) ADF cover open sensor ( x 1, x 1) 4-67 M018/M019 http://www.manuals4you.com...

  • Page 103: Adf Feed Sensor

    4.12.11 ADF FEED SENSOR ADF unit ( p.4-60) ADF feed unit ( p.4-62) Sensor cover [A] ( x 2) ADF feed sensor [B] (hooks) M018/M019 4-68 http://www.manuals4you.com...

  • Page 104: Adf Drive Board

    4.12.12 ADF DRIVE BOARD Original tray ( p.4-61) ADF rear cover ( p.4-63) ADF drive board [A] (all s, hooks) 4-69 M018/M019 http://www.manuals4you.com...

  • Page 105: Scanner

    Scanner 4.13 SCANNER 4.13.1 SCANNER UNIT Controller box cover ( p.4-43 "Controller Board") Disconnect the flat cable [A]. Stand left cover [B] and right cover [C] (1 hook each) Disconnect the scanner harness, power cord and ground cable (and the ADF harness and power cord if the ADF is installed in the scanner unit) ( x 1).
  • Page 106 Scanner Remove the stepped screw [D]. Push the lock button [E] and slide the scanner unit to the rear side. ADF unit ( p.4-60) Scanner unit 4-71 M018/M019 http://www.manuals4you.com...

  • Page 107: Scanner Top Cover

    Scanner 4.13.2 SCANNER TOP COVER Scanner unit ( p.4-70) Turn over the scanner unit. Scanner front cover [A] (tabs x 3) Remove the six screws at the bottom of the scanner base [B]. Scanner top cover [C] M018/M019 4-72 http://www.manuals4you.com...

  • Page 108: Scanner Carriage Unit

    Scanner 4.13.3 SCANNER CARRIAGE UNIT Scanner unit ( p.4-70) Scanner top cover ( p.4-72) Slide the scanner carriage unit [A] to the right side. Remove the timing belt tension spring [B] Remove the flat cable [C] from the scanner carriage unit. 4-73 M018/M019 http://www.manuals4you.com...
  • Page 109 Scanner Bar holder [D] ( x 1) Carriage bar [E] and scanner carriage unit [F] M018/M019 4-74 http://www.manuals4you.com...

  • Page 110: Exposure Lamp

    Scanner 4.13.4 EXPOSURE LAMP Scanner carriage unit ( p.4-73) Carriage top cover [A] ( x 2, x 1) Exposure lamp [B] (hooks) 4-75 M018/M019 http://www.manuals4you.com...

  • Page 111: When Reinstalling The Exposure Lamp

    Scanner When reinstalling the exposure lamp Wire the lamp cords as shown above. Otherwise, the top cover pinches the lamp cords and damages them when reinstalling the top cover on the scanner carriage unit. M018/M019 4-76 http://www.manuals4you.com...

  • Page 112: Lamp Stabilizer Board

    Scanner 4.13.5 LAMP STABILIZER BOARD Scanner carriage unit ( p.4-73) Carriage bottom cover [A] ( x 2) Lamp stabilizer [B] ( x 1) 4-77 M018/M019 http://www.manuals4you.com...

  • Page 113: Scanner Motor

    Scanner 4.13.6 SCANNER MOTOR Scanner carriage unit ( p.4-73) Scanner motor [A] ( x 3) Carriage rail [B] ( x 2) Ground plate [C] (double-sided tape) Scanner motor M018/M019 4-78 http://www.manuals4you.com...

  • Page 114: System Maintenance Reference

    SYSTEM MAINTENANCE REFERENCE SYSTEM MAINTENANCE REFERENCE REVISION HISTORY Page Date Added/Updated/New None http://www.manuals4you.com...
  • Page 115 http://www.manuals4you.com...

  • Page 116: Service Program

    Service Program 5. SYSTEM MAINTENANCE REFERENCE 5.1 SERVICE PROGRAM See "Appendices" for "Service Menu". 5.1.1 OVERVIEW There is an LCD on these models. To execute the service program, access the "Maintenance Mode Menu" or "Fax Service Menu" with special key assignments. For details, refer to the "Service Menu"...

  • Page 117: Configuration

    Configuration Page Information 5.2 CONFIGURATION PAGE INFORMATION 5.2.1 OVERVIEW The configuration page and maintenance page have information about the machine's status. Print this sheet as shown below. Check the configuration page or maintenance page when doing machine maintenance. To Print the Configuration Page/ Maintenance Page Turn on the machine.

  • Page 118: Firmware Updating

    Firmware Updating 5.3 FIRMWARE UPDATING Do not turn off the main power of the machine during the firmware updating. If you do so, the engine board or controller board may be damaged. 5.3.1 CHECKING THE MACHINE FIRMWARE VERSION Turn the machine on. Press "User/Tools"...

  • Page 119: Updating Procedure

    Firmware Updating Updating Procedure The update may take a while to complete. Do not turn off the power during the update. Turn off the power only when the machine beeps and "Firmware Update Done Please Reboot" appears on the control panel display. When using a computer running on a Windows operating system, you must have an account that has Manage Printers permission.
  • Page 120 Firmware Updating For a USB connection, click [F/W Update (USB)] [A]. For a network connection, enter the machine’s IP address in [MFP IP] [B], and then click [F/W Update (NET)] [C]. Check the control panel display for messages and the update’s current percentage of completion.

  • Page 121: Messages That Appear In The Update Tool Window

    Firmware Updating The update's percentage of completion might not be displayed, depending on which version of the firmware is currently installed. In addition to printing a configuration page, you can check the machine's firmware version by accessing the machine using a web browser. For details, see "Checking Machine Status", in the User Guide.
  • Page 122 Firmware Updating Message Cause/ Solutions The USB cable is not connected. Make sure the USB connection between the machine and computer is secure. If this message persists, try another USB cable. The USB printer driver is not installed in your computer. Install the USB printer driver in your computer.
  • Page 123 Firmware Updating Turn off the power, turn it back on, and then perform the update again. If this message reappears after you turn the power back on, see "Error and Status Messages on the Screen" in the User Guide. The machine is being operated through the operation panel.
  • Page 124 Firmware Updating Message Cause/ Solutions The [F/W Update (USB)] or [F/W Update (NET)] button was clicked when the update was already in progress. Clicking the [F/W Update (USB)] or [F/W Update (NET)] button during the update process does not interfere with any ongoing update. Ignore this error message and complete the update using the procedure shown in this manual.

  • Page 125: Updating Failure

    Firmware Updating 5.3.3 UPDATING FAILURE If the initial screen does not appear and the message below remains on the operation panel display for more than one minute following firmware update, a power failure or similar interruption prevented the update from completing. If this happens, use the following procedure to recover from the failure and complete the update.
  • Page 126 Firmware Updating 10. Press any menu key on the machine’s operation panel. 11. Press the [ ] [ ] keys to select [Reports Print], and then press the [OK] key. 12. Press the [ ] [ ] keys to select [Configuration Page] and then press the [OK] key. Take note of the new firmware version (shown under “Firmware Version”...

  • Page 127: Updating The Engine Firmware

    Firmware Updating 5.3.4 UPDATING THE ENGINE FIRMWARE Make a folder in your computer. Save the files (".bin", ".fwu", ".ini" and ".exe") in the folder. Click the exe file to execute the updating program. Click "Eng. F/W Update (USB or NET)" to send the engine firmware from PC to MF printer.

  • Page 128: Boot Loader Firmware

    Firmware Updating Do not turn off the machine until "Done Please reboot" is displayed in the operation panel. Otherwise, the controller board will be damaged. If “Done Please reboot“ does not appear, the download failed. Try again. You can also switch from an Ethernet connection to a USB connection and see if that works. If you still cannot download the firmware, it may be necessary to change the EGB and/or the controller board.
  • Page 129 http://www.manuals4you.com...
  • Page 130 TROUBLESHOOTING TROUBLESHOOTING REVISION HISTORY Page Date Added/Updated/New None http://www.manuals4you.com...
  • Page 131 http://www.manuals4you.com...

  • Page 132: Troubleshooting

    Troubleshooting Guide 6. TROUBLESHOOTING 6.1 TROUBLESHOOTING GUIDE See "Appendices" for the following information: Error Messages Service Call Conditions M018/M019 http://www.manuals4you.com...

  • Page 133: Image Problems

    Image Problems 6.2 IMAGE PROBLEMS 6.2.1 OVERVIEW Image problems may appear at regular intervals that depend on the circumference of certain components. The following diagram shows the possible symptoms (black or white dots at regular intervals). Abnormal image at 24-mm intervals: Paper feed roller Abnormal image at 25.5-mm intervals: Image transfer belt unit Colored spots at 27-mm intervals: Print cartridge (Development roller) Abnormal image at 30-mm intervals: Charge roller...

  • Page 134: Checking A Sample Printout

    Image Problems 6.2.2 CHECKING A SAMPLE PRINTOUT Print out a mono-color pattern (all K, C, M, or Y), which will clarify if the cause is a problem with one of the AIOs, the image transfer belt, image transfer roller, or the fusing unit. A sample page is provided with the printer driver's CD.

  • Page 135: Printer Driver Setting For Printing A Sample

    Image Problems Printer Driver Setting for Printing a Sample Click "Properties" on the printer driver. Click the "Print Quality" tab. Check "Manual" in the color setting. Click "Advanced…". Select "Off" from the pull-down menu in "Color Profile" in the "Text" area. Select "Off"...
  • Page 136 M018/M019 SERVICE MANUAL APPENDICES http://www.manuals4you.com...
  • Page 137 http://www.manuals4you.com...
  • Page 138 M018/M019 Appendices TABLE OF CONTENTS 1. APPENDIX: SPECIFICATIONS ........... 1-1 1.1 GENERAL SPECIFICATIONS ..............1-1 1.1.1 ENGINE .................... 1-1 Copier....................1-4 Scanner ....................1-6 Fax ....................... 1-7 1.1.2 OPTION .................... 1-8 Paper Feed Unit ................... 1-8 1.2 SUPPORTED PAPER SIZES ..............1-9 2.
  • Page 139 4. APPENDIX: SP MODE TABLES ..........4-1 4.1 SERVICE MENU..................4-1 4.1.1 OVERVIEW..................4-1 4.1.2 MAINTENANCE MODE MENU............4-1 Selecting an Item.................. 4-1 Going into the Next Level/ Returning to the Previous Level ....4-1 Exiting the Maintenance Mode Menu ........... 4-1 Menu List....................

  • Page 140: Appendix: Specifications

    APPENDIX: SPECIFICATIONS SPECIFICATIONS REVISION HISTORY Page Date Added/Updated/New None http://www.manuals4you.com...
  • Page 141 http://www.manuals4you.com...

  • Page 142: General Specifications

    General Specifications 1. APPENDIX: SPECIFICATIONS 1.1 GENERAL SPECIFICATIONS 1.1.1 ENGINE Type Desktop Flatbed with CCD array image-sensor Laser beam scanning and electro-photographic printing Technology Mono-component toner development 4-drum tandem method 600 × 600 dpi Speed (1bit) Resolution (dpi, bit/pixel) 600 × 600 dpi Standard (2bits) 600 ×...
  • Page 143 General Specifications 30 kg Weight *Includes consumables. Std Tray 250 sheets (80 g/m Standard Bypass tray 1 sheet Input capacity Op. Paper Paper Feed 500 sheets (80 g/m ) x 1 Tray Unit Up to 751 sheets Standard Output capacity Face down Up to 150 sheets (A4/LT or 80g/m , 20lb)
  • Page 144 General Specifications Standard Tray 60-160g/m (16-40lb) Bypass tray 60-160g/m (16-40lb) Paper Weight Op. Paper Paper Feed 60-105g/m (16-28lb) Tray Unit Capacity 35 sheets (80g/m , 20lb) Letter/A4: Width 139.7-215.9 mm (5.5" - Original size 8.5"), Length: 139.7-355.6 mm (5.5" - 14") Original weight 52 - 105 g/m (14 - 28lbs.)

  • Page 145: Copier

    General Specifications Copier B&W: Less than 30 sec. 1st copy speed Platen/ADF FC: Less than 30 sec. A4 (210 x 297mm) / Letter (215.9 x Platen 279.4mm) Maximum original size A4 (210 x 297mm) / Letter (215.9 x 279.4mm)/ Legal (215.9 x 355.6mm) B/W: 20 cpm (A4), 21 cpm (LT) Single Platen...
  • Page 146 General Specifications Image density adjustment Yes, Manual only: 5 levels Copy mode Text/Photo/Mixed Memory copy Auto-duplex copy Interrupt copy Combine copy 2 in 1, 4 in 1 (Only ADF) APS/AMS No/No Auto Tray Switch Directional Magnification Directional Size Magnification Photo Mode Auto Start User Program Electronic Sorting...

  • Page 147: Scanner

    General Specifications Scanner Scanning Device CCD array image-sensor Scanner: 1200 x 1200 dpi Resolution Driver: Max. 19200 x 19200 dpi (interpolated) Gray scale 256 levels ADF: B/W: less than 5 sec. / Gray Scale: less than 5 sec. / Color: Scan modes/ speed less than 10 sec (A4, 300dpi, USB2.0)

  • Page 148: Fax

    General Specifications Circuit PSTN/ PABX Compatibility: ITU-T Group 3 Coding system: MH/MR/MMR Modem speed: Automatic Fallback: 33600 bps Platen: A4/ LT/ LG Width max: 216 mm (8.5"), Length max: 297 mm (11.7") Document size: ADF: A4/ LT/ DLT Width: 139.7-215.9mm (5.5” - 8.5”) Length: 139.7-355.6 mm (5.5”...

  • Page 149: Paper Feed Unit

    General Specifications 100 pages (ITU No.1 chart, Compression: MMR, Resolution: SAF Memory Standard) Memory Backup 1 hour One-touch dial: 20 (10 x 2) Broadcasting: 100 stations Communication Public switched telephone network source: PC Fax utility: Not available Automatic re-dial 5/4/3/2 times after 5 minutes (Default 5 times) Auto Answer 1-99 rings (Default 2 rings) 1.1.2 OPTION...

  • Page 150: Supported Paper Sizes

    Supported Paper Sizes 1.2 SUPPORTED PAPER SIZES Supported and the size is molded in the tray. Need to select paper size by operation panel/driver. Supported but size is not molded in the tray. Need to select paper size by operation panel/driver. Need to input paper size by operation panel and driver.
  • Page 151 Supported Paper Sizes Input Tray SEF/ Auto. Type Size Standard Option Bypass Dup. Tray Tray 11" x 17" Legal 8 1/2”x14” 8 1/2”x11” Letter 11”x 8 1/2” Half 5 1/2” x 8 Letter 1/2” Plain Paper 7 1/4”x10 1/2” Executive 10 1/2”x7 1/4”...
  • Page 152 Supported Paper Sizes Input Tray SEF/ Auto. Type Size Standard Option Bypass Dup. Tray Tray 4 1/8” x 9 Com10 1/2” 3 7/8” x 7 Monarch 1/2” Envelope 114 x 162 162 x 229 DL Env 110 x 220 90-216mm Width (3.6”x 8.5”) 148 –...
  • Page 153 http://www.manuals4you.com...
  • Page 154 APPENDIX: PREVENTIVE MAINTENANCE PREVENTIVE MAINTENACE REVISION HISTORY Page Date Added/Updated/New None http://www.manuals4you.com...
  • Page 155 http://www.manuals4you.com...

  • Page 156: Appendix: Preventive Maintenance

    Preventive Maintenance 2. APPENDIX: PREVENTIVE MAINTENANCE 2.1 PREVENTIVE MAINTENANCE 2.1.1 USER REPLACEABLE ITEMS Item Yield Starter/Short: Approx. 2.5 k prints/cartridge Print Cartridge (AIO) Long: 6.5 k for BK, 6.0 k for CMY (prints/cartridge) Approx. 25 k prints/ bottle Waste Toner Bottle (See condition 5) Condition: An A4 (8.5"x11")/ 5% chart was used to measure the above yield except the Print...
  • Page 157 http://www.manuals4you.com...
  • Page 158 APPENDIX: TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE REVISION HISTORY Page Date Added/Updated/New None http://www.manuals4you.com...
  • Page 159 http://www.manuals4you.com...

  • Page 160: Appendix: Troubleshooting Guide

    Error Messages 3. APPENDIX: TROUBLESHOOTING GUIDE 3.1 ERROR MESSAGES 3.1.1 OVERVIEW The error codes will be displayed on the LCD if the machine has a problem. These can be recovered by a customer. 3.1.2 ERROR MESSAGES LIST Cover Open The front or top cover is open. Close the front or top cover.
  • Page 161 Error Messages Waste Toner Bottle Set Error Waste toner bottle not set Disconnected or defective harness of the waste toner bottle set sensor Defective waste toner bottle set sensor Install the waste toner bottle. Check or replace the harness of the waste toner bottle set sensor. Replace the waste toner bottle set sensor.
  • Page 162 Error Messages Inner Jam Error: Registration/ Paper Exit A sheet of paper stays at the registration sensor or paper exit sensor. Paper slipped Paper double feed Remove the paper jam at the registration sensor or paper exit sensor. Paper Exit Jam Error: Paper Exit/ Fusing Unit A sheet of paper stays at the paper exit sensor or winds around the rollers in the fusing unit.
  • Page 163 Error Messages Toner Near End: Magenta AIO Toner End: Magenta AIO Magenta toner near-end or end Replace the magenta AIO. Toner Near End: Cyan AIO Toner End: Cyan AIO Cyan toner near-end or end Replace the Cyan AIO. Toner Near End: Yellow AIO Toner End: Yellow AIO Yellow toner near-end or end Replace the yellow AIO.
  • Page 164 Error Messages Color Registration (MUSIC) Error Color registration (MUSIC) failure This error is not displayed even if this error occurs. It is just logged. This error is automatically recovered after the color registration (MUSIC) has been done successfully. SM Appendix M018/M019 http://www.manuals4you.com...

  • Page 165: Service Call Conditions

    Service Call Conditions 3.2 SERVICE CALL CONDITIONS 3.2.1 SUMMARY This machine issues an SC (Service Call) code if an error occurs on the machine. The error code can be seen on the operation panel. Make sure that you understand the following points; All SCs are logged.

  • Page 166: Engine Sc

    Service Call Conditions 3.2.2 ENGINE SC SC 1xx (Other Error) Serial Number Error The serial number stored in the memory (EGB) is not correct. EEPROM defective EGB replaced without original EEPROM Check the serial number. If the stored serial number is incorrect, contact your supervisor. SC 2xx (Laser Optics Error) Polygon motor error 1: ON timeout The polygon mirror motor does not reach the targeted operating speed within 5...
  • Page 167 Service Call Conditions Laser Synchronizing Detection Error: [K]/[Y] The laser synchronizing detection signal for LDB [K]/[Y] is not output after the LDB unit has turned on while the polygon motor is rotating normally. Laser Synchronizing Detection Error: [M]/[C] The laser synchronizing detection signal for LDB [M]/[C] is not output after the LDB unit has turned on while the polygon motor is rotating normally.

  • Page 168: Sc 3Xx (Charge Error)

    Service Call Conditions SC 3xx (Charge Error) High voltage power output error The measured voltage is not correct when the EGB measures each charge output (charge, development, image transfer belt unit, and transfer unit). Disconnected or defective high voltage harness Defective high voltage power supply Defective EGB Check or replace the harnesses.

  • Page 169: Sc 4Xx (Image Transfer And Transfer Error)

    Service Call Conditions SC 4xx (Image Transfer and Transfer Error) ITB (Image Transfer Belt) Unit: Home Position Error The ITB contact sensor does not detect the home position of the ITB for 5 seconds after the ITB unit initialization has been done. ITB (Image Transfer Belt) Unit: Contact Position Error The ITB contact sensor does not detect the contact position of the ITB for 5 seconds after the ITB unit has moved to the contact position.
  • Page 170 Service Call Conditions ITB (Image Transfer Belt) Unit Set Error The TM sensor does not detect the reflection from the ITB. No ITB unit in the machine Dirty TM sensor Check the installation of the ITB unit. Clean the TM sensor. SM Appendix 3-11 M018/M019...

  • Page 171: Sc 5Xx (Motor And Fusing Error)

    Service Call Conditions SC 5xx (Motor and Fusing Error) Transport/Fusing Motor Error The LOCK signal error is detected when the EGB monitors the transport/fusing motor state. (This monitoring is done immediately after power-on, when the motor starts rotating, and immediately after the motor stops.) Disconnected or defective motor harness.
  • Page 172 Service Call Conditions Thermistor Error The thermistor output is less than 0°C for 7 seconds. Disconnected thermistor Defective harness connection Check the harness connection of the thermistor. Replace the fusing unit. Execute "Engine Maintenance Menu" to recover the machine after completing the recovery procedure.
  • Page 173 Service Call Conditions High Temperature Detection Error This SC is issued if one of following conditions occurs: The thermistor (center) detects 255°C or thermistor (end) detects 245°C. The thermistor (center) detects a 3°C increment or more for five seconds at 220°C or more or the thermistor (end) detects a 4°C increment or more for five seconds at 210°C or more.
  • Page 174 Service Call Conditions Zero Cross Error The zero cross signal is not detected for three seconds even though the fusing lamp relay is on after turning on the main power or closing the front door. Defective fusing lamp relay Turn the main power switch off and on. Execute "Engine Maintenance Menu"...
  • Page 175 Service Call Conditions Zero Cross Frequency Error The detection error occurs ten times consecutively in ten zero cross signal detections. This error is defined when the detected zero cross signal is 17 or less/27 or more for 0.2 seconds. Defective fusing lamp relay Unstable input power source Check the power supply source.

  • Page 176: Sc 6Xx (Communication And Other Error)

    Service Call Conditions SC 6xx (Communication and Other Error) EEPROM Error An unexpected value exists in the initialization flag of the EEPROM EEPROM not initialized Defective EEPROM Initialize the EEPROM. Replace the EEPROM. Replace the EGB. GAVD Communication Error The ID of the GAVD is not identified during initialization. The chip ID of the GAVD cannot be detected by the machine at power-on.

  • Page 177: Controller Sc

    Service Call Conditions 3.2.3 CONTROLLER SC SC8xx Service Cycle Power Incorrect combination of EGB and controller board. An unexpected error occurs in the EEPROM on the controller board. Controller board defective Install the correct EGB and controller boards for this machine. Replace the controller board USB/ Network Device Error An interface error in the USB connection or NIB connection occurs.
  • Page 178 Service Call Conditions ROM Checksum Error A ROM checksum error at power-on occurs. Replace the controller board. SM Appendix 3-19 M018/M019 http://www.manuals4you.com...
  • Page 179 http://www.manuals4you.com...

  • Page 180: Appendix: Sp Mode Tables

    APPENDIX: SP MODE TABLES SP MODE TABLES REVISION HISTORY Page Date Added/Updated/New 14 ~ 15 07/02/2009 Updated Information – Service Menu 06/29/2009 Corrected Copy Data Security Unit Type F (B829) 112 ~ 142 12/10/2008 Added Scanner Accessibility Option Type 5000 http://www.manuals4you.com...
  • Page 181 http://www.manuals4you.com...

  • Page 182: Service Menu

    Service Menu 4. APPENDIX: SP MODE TABLES 4.1 SERVICE MENU 4.1.1 OVERVIEW This model has several service menus. Each service menu has several adjustment items. This section explains how to enter each service menu and what you can do in each service menu.
  • Page 183 Service Menu Menu List Display Info Displays the Model Name, Depends on Engine Model Name Firmware Settings CTL FW Ver. Displays the Firmware Version FAX FW Ver. Displays the PDL Firmware Version. FW Ver. MCTL FW Ver. Displays the Engine Firmware Version PDL FW Ver.
  • Page 184 Image used during printing. [200 to 400 / 250 (Default)/ 10/step] Setting 0: Off NA Model: RICOH/ 'nul' EU Model: RICOH/ NRG/ LANIER P Name ASIA Model: RICOH/ LANIER China Model: RICOH SM Appendix M018/M019...
  • Page 185 Service Menu Engine Maintenance Sets the destination and updates the engine setting. Destination JPN/ NA (Default)/ EU/ ASIA/ China Adjusts the transfer roller current, based on the 2nd Transfer default value. Front [-15 to 15 / 0 (Default) / 1 μA/step] Adjusts the transfer roller current, based on the 2nd Transfer default value.
  • Page 186 Service Menu Engine Maintenance Adjusts the vertical registration for tray 2. If the machine settings are reset to the factory defaults, Vert.Tray2 this value does not change. [-15 to 15 / 0 (Default) / 0.3 mm/step] Adjusts the horizontal registration for the bypass tray.
  • Page 187 Service Menu Engine Maintenance This clears all counters except "Full Color" and "Black and White" in the total counter. Init Engine When you execute "Init Engine EEPROM", the engine EEPROM is EEPROM initialized. Turn the machine power off/on after you change this setting. Displays only 1: MF2b Model...
  • Page 188 Service Menu Engine Maintenance Fuser SC Reset This button is for resetting an SC related with the fusing errors. For future use, this mode is not used in this mode. [0 to 7F] Special Mode Write command: EEC34 (0xA2, 0x00 to 7F) Read command: EEC34 (0xE2, 0x01) SM Appendix M018/M019...
  • Page 189 Service Menu Scan Maintenance Mono Sets the monochrome compression type for scanning. Compression MH (Default)/ MR/ MMR Setting Adjusts the ADF Scan main-scan registration. ADF Main Reg. [-2.0 to 2.0 / 0 (Default)/ 0.1 mm/step] Adjusts the ADF Scan sub-scan registration. ADF Sub Reg.
  • Page 190 Service Menu Fax Maintenance Sets the reception level. RX Level [-43 dBm (Default)/ -33 dBm/ -26 dBm / -16 dBm] Sets the transmission level. [0 dBm/ -1 dBm/ -2 dBm/ -3 dBm/ -4 dBm TX Level / -5 dBm/ -6 dBm/ -7 dBm/ -8 dBm/ -9 dBm Modem Settings / -10 dBm/ -11 dBm/ -12 dBm/ -13 dBm / -14 dBm/ -15 dBm]...
  • Page 191 Service Menu Fax Maintenance Silence (No tone) detection time (Rx mode : FAX/ TAD Only) Silence After the line is connected via the external Detection Time telephone, the machine can detect silence (no tone) for the time length specified by this setting. [30 sec (Default)] CNG tone detection time ( RX mode : FAX / TEL, FAX / TAD Only)
  • Page 192 Service Menu Fax Maintenance This sets the machine to ignore a DIS signal sent Overseas from the called station once in a sending Comm Mode operation. [Off (Default)/ Ignore DIS Once] Overseas Comm If this setting is set to "On", the machine detects Mode Settings the CNG signal after the line is connected.
  • Page 193 Service Menu Fax Maintenance Sets the level difference between high band frequency signals and low band frequency signals DTMF Delta when sending DTMF tones. [2 dBu/ 3 dBu] The machine starts dialing after the specified interval without detection of a dial tone when Wait Time Dial tone detection is set to "No detection".
  • Page 194 Service Menu Fax Maintenance The machine checks the actual data reconstruction errors and then transmits an RTN depending on the decoding error rate that is set by RTN Rate this setting (Number of lines containing an error per page / Total number of lines per page). Comm Settings [10%/ 15%] V34 Modem...

  • Page 195: Selecting An Item

    Service Menu Rev. 07/02/2009 ⇒ The "Reseller Default" menu can be entered directly at power-on. If you want to enter this mode directly, try the following procedure SPC 232SF Reset Password. Power OFF the unit. Power ON the unit while holding down the “Copy” key. Continue to hold down the “Copy”...

  • Page 196: Menu List

    Service Menu Rev. 07/02/2009 Menu List Fax Test On Hook Executes the on hook test. Off-Hook Test Off Hook Executes the off hook test CED Test Executes the CED test. CNG Test 1100 Hz Executes the CNG test ANSam Executes the ANSam test. Ring Tone Test Executes the ring tone test.
  • Page 197 http://www.manuals4you.com...

  • Page 198: Appendix: Machine Swap

    APPENDIX: MACHINE SWAP MACHINE SWAP REVISION HISTORY Page Date Added/Updated/New None http://www.manuals4you.com...
  • Page 199 http://www.manuals4you.com...

  • Page 200: Exchange And Replace Procedure

    Exchange and Replace Procedure 5. APPENDIX: MACHINE SWAP 5.1 EXCHANGE AND REPLACE PROCEDURE If the machine exchange and replacement is required, arrange to send a machine without the four print cartridges (AIO) to the customer site. 5.1.1 INSTRUCTION Instruct the customer to do the following procedure. Before the substitute machine gets to the customer site Save the customer settings by using a web browser.

  • Page 201: Cleaning Points After Machine Arrival At Depot

    Exchange and Replace Procedure 5.1.2 CLEANING POINTS AFTER MACHINE ARRIVAL AT DEPOT Open the front cover. Release the locks [A]. Transfer unit [B] Pull out the waste toner bottle [A]. Release the hook [A] under the guide plate. M018/M019 SM Appendix http://www.manuals4you.com...
  • Page 202 Exchange and Replace Procedure Move the guide plate [B] underneath the fusing unit to the left, and then remove it. Pull out the image transfer belt unit [A] ( x 2). Clean inside the machine, especially around the circled area [A]. Clean the circled area at the waste toner bottle [A] and circled area [B] at image transfer belt unit.

  • Page 203: Paper Feed Unit Tk1010

    PAPER FEED UNIT TK1010 (G849) PAPER FEED UNIT TK1010 (G849) REVISION HISTORY Page Date Added/Updated/New None http://www.manuals4you.com...
  • Page 204 http://www.manuals4you.com...
  • Page 205 PAPER FEED UNIT TK1010 (G849) TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ........1 1.1 PAPER FEED UNIT ................. 1 1.1.1 TOP COVER................... 1 1.1.2 PAPER FEED AND RELAY CLUTCH ..........1 1.1.3 PAPER END AND RELAY SENSOR..........2 1.1.4 PAPER FEED ROLLER..............3 When reassembling................
  • Page 206 http://www.manuals4you.com...
  • Page 207 Read This First Safety and Symbols Replacement Procedure Safety Turn off the main power switch and unplug the machine before beginning any of the replacement procedures in this manual. Symbols Used in this Manual This manual uses the following symbols. : See or Refer to : Screws : Connector...
  • Page 208 http://www.manuals4you.com...

  • Page 209: Replacement And Adjustment

    Paper Feed Unit 1. REPLACEMENT AND ADJUSTMENT 1.1 PAPER FEED UNIT 1.1.1 TOP COVER Top left cover [A] ( x 1) Top cover [B] ( x 6) 1.1.2 PAPER FEED AND RELAY CLUTCH Top cover ( Top Cover) Paper feed clutch [A] ( x 1,  x 1) Relay clutch [B] (...

  • Page 210: Paper End And Relay Sensor

    Paper Feed Unit 1.1.3 PAPER END AND RELAY SENSOR Top cover ( Top Cover) Paper end sensor [A] (hooks,  x 1) Relay sensor [B] (hooks,  x 1) G849 http://www.manuals4you.com...

  • Page 211: Paper Feed Roller

    Paper Feed Unit 1.1.4 PAPER FEED ROLLER Top cover ( Top Cover) Paper feed clutch ( Top Cover) Paper guide [A] (hooks) Remove the e-ring [B] at the right edge of the feed roller shaft. Slide the paper feed roller [C] to the right side (hook). Pull out the feed roller shaft [D] to the left side (bushing x 1).

  • Page 212: When Reassembling

    Paper Feed Unit When reassembling If the feed roller shaft [A] cannot be inserted easily, pull the gear [B], and then insert the feed roller shaft. G849 http://www.manuals4you.com...

  • Page 213: Friction Pad

    Paper Feed Unit 1.1.5 FRICTION PAD Pull out the tray [A] Press down the bottom plate [B] Friction pad [C] (hooks, spring x 1) When reassembling When re-installing the friction pad, make sure that the mylar [A] does not go under the friction pad.
  • Page 214 http://www.manuals4you.com...

  • Page 215: Detailed Section Descriptions

    Overview 2. DETAILED SECTION DESCRIPTIONS 2.1 OVERVIEW 2.1.1 COMPONENT LAYOUT 1. Side Fence 6. Friction Pad 2. Paper End Sensor 7. Paper Height Lever 3. Paper Feed Roller 8. Bottom Plate 4. Relay Sensor 9. Rear Fence 5. Relay Roller G849 http://www.manuals4you.com...

  • Page 216: Basic Operation

    Basic Operation 2.2 BASIC OPERATION 2.2.1 PAPER SEPARATION AND FEED The paper tray holds 500 sheets of paper. The paper feed unit uses a friction pad system. The gear [A] is driven by the transport/fusing motor in the mainframe. The relay clutch [B] and paper feed clutch [C] control drive from the mainframe. When the optional tray is selected as the feed tray, the relay clutch and paper feed clutch transmit drive power to the relay roller and paper feed roller.

  • Page 217: Paper Lift

    Basic Operation 2.2.2 PAPER LIFT The bottom plate is always pressed up by the spring in the tray. Therefore, you must press down the bottom plate when you insert the tray in the machine. The bottom tray lock levers [A] hold the tabs [B] under the bottom plate after the bottom plate is pressed down.

  • Page 218: Paper End Detection

    Basic Operation 2.2.3 PAPER END DETECTION There is a paper end sensor [A] in the tray. The feeler [B] drops into the cutout [C] in the bottom plate and the actuator interrupts the paper end sensor. This sensor also detects whether the tray is set.
  • Page 219 ID Chip ［K］ AIO: K (PCB5) ID Chip ［Y］ AIO: Y (PCB5) J-FAX1 Pin# Signal Name Pin# Signal Name ID Chip ［M］ AIO: M G1835551 +3.3VE (PCB5) +3.3VE /SRD +3.3VE /SRD ID Chip ［C］ AIO: C +3.3VE IRQN (PCB5) IRQN /SWR VCC【5】...
  • Page 220 g165v106 m018v103 g165v105 g165v104 g180v103 g180v102 g180v101 Index Index Index Index Symbol Name P to P Symbol Name P to P Symbol Name P to P Symbol Name P to P Motors Sensors PCBs Magnetic Clutches Waste Toner Overflow Duplex Motor PCB1 Operation Panel Registration Clutch Sensor...
  • Page 221 M018/M019 PARTS CATALOG 004350MIU...
  • Page 223 M018/M019 PARTS CATALOG 004350MIU...
  • Page 224 LEGEND PRODUCT COMPANY CODE GESTETNER LANIER RICOH SAVIN M018 SP C231SF SP C231SF Aficio SP C231SF SP C231SF M019 SP C232SF SP C232SF Aficio SP C232SF SP C232SF G849 Paper Feed Unit TK1010 DOCUMENTATION HISTORY REV. NO. DATE COMMENTS 02/2009 Original Printing http://www.manuals4you.com...
  • Page 225 Digital Color Copiers (M018/M019-NA) Parts Catalog Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 226 Parts change information sample Update Delete Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 227 Model Product Code PC Style Digital Color Copiers M018/M019 Paper Feed Unit Type TK1010 G849 Traditional http://www.manuals4you.com...
  • Page 228 Laser Unit Fusi n g Mai n Frame U005 U006 U007 U008 Main Drive Exteri o r Operati o n Scanner U009 U010 U011 U012 Paper Feed Transport Paper Exit Electrical Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 229 Unit All U013 INTERMEDIATE TRANSFER UNIT Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 230 U001 Laser Unit 1.G1661851 IMAGING UNIT:ASS'Y U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 231 U002.Fusing U002_S001 G1664012 FUSING UNIT - 120V U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 232 U002 Fusing U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 233 IDLE GEAR - 20Z RETAINING RING - M4 IDLE GEAR - 15/25Z GUIDE - LOWER SPRING WASHER U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 234 U002_S001 FUSING UNIT - 120V 7.G1664012 22.GX450002 FUSING UNIT - 120V FUSING LAMP - 120V 1000W U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 235 U003.ADF U003_S001 G1831630 ADF:ASS'Y U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 236 U003 U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 237 (x4) SHEET:ADF:KILO 21.G1832561 20.G1832560 6.G1831744 17.G1832555 12.G1832550 (x2) SHAFT:DRIVEN ROLL SIDE FENCE:RIGHT CABLE:ADF ARM:SENSOR ER:EXIT COIL SPRING:EXIT U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 238 ARM:PRESSURE REL EASE 28.G1832569 32.G1832573 40.G1832582 26.G1832566 23.G1832563 COIL SPRING:PLATE FEED ROLLER:ADF SHAFT:DRIVEN ROLL FLANGE:BUSHING:GE PCB:DIP:ADF ER:FEED U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 239 58.G1832603 51.G1832594 COIL SPRING:FEELE PLATE:MOTOR R:SET SENSOR 45.G1832588 46.G1832589 50.G1832593 43.G1832586 52.G1832595 GEAR:EXIT:41T GEAR:20T39T GEAR:DRIVE:39T55T PLATE:REAR GEAR:DRIVE:40T56T U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 240 EXIT 67.G1832612 69.G1832614 PCB:DIP:SET SENSO PCB:DIP:ON OFF DET ECTOR 200908 X/O 200906 X/O 66.G1832611 65.G1832610 HINGE:RIGHT HINGE:LEFT U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 241 (x2) (x2) (x2) (x4) (x4) RETAINING RING - M3 BASE:HINGE:COVER: PIN:HINGE SPACER- RUBBER F RUBBER FOOT FRONT U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 242 21.G1661065 GROUND PLATE - PO UPPER FRONT DUCT FUSING DUCT CLUTCH/BRAKE CAS CLUTCH SPRING WER SUPPLY UNIT U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 243 DECAL - HIGH VOLTA GROUND PLATE - FR SPRING PLATE:RESI FEELER HOLDER FEELER - PAPER EN STOR:BASE:LOWER D SENSOR U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 244 (x2) DECAL - YELLOW ISTRATION ROLLER M +-10% 0.5W STOR:BASE:UPPER 200910 X/O SPRING PLATE -COL LECTION BOTTLE U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 245 TENSION SPRING -LO TORSION SPRING - S ARM - LOCK LEVER PLATE:SHAFT - SLIDE CK ARM EPARATION PLATE U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 246 FRAME - TRANSFER FRAME - TRANSPOR CT CONNECTOR - 2P DRIVE UNIT T DRIVE UNIT SCREW - M3X6 U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 247 37.GB011106 36.GB011105 (x2) GEAR - 20/35Z GROUNDING PLATE GEAR - 22/31Z GEAR - 29Z GEAR - 28Z U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 248 50.GB017102 GEAR - 22/99Z CYAN (x2) (x2) GEAR:AIO:JOINT:2 GEAR - 27/76Z GEAR - 33Z GEAR - 22/99Z U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 249 C 14.8W 64.GX060036 63.GX060034 BRUSHLESS MOTOR: BRUSHLESS MOTOR: DC24V:40W DC24V:24W 62.GX060033 BRUSHLESS MOTOR: DC24V:10W 65.GX201121 MAGNETIC CLUTCH U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 250 (x2) TAPPING SCREW:M4 3.04524010N 8.G1661303 7.G1661262 (x5) RIGHT COVER - NON CASSETTE COVER BINDING SELF-TAPPI NG SCREW:4X10 U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 251 U007.Operation U007_S001 M0181401 OPERATION PANEL:NA U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 252 U007 Operation 1.04523010N (x4) BINDING SELF-TAPPI NG SCREW:3X10 U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 253 KEYTOP - APPLICATI (x9) BINDING SELF-TAPPI NG SCREW:3X10 8.G1831465 GROUND PLATE:OPE RATION SUB-UNIT:RI 16.M0181470 13.M0181453 11.M0181451 PCB:OPU KEY:MENU KEYTOP:MENU U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 254 U008.Scanner U008_S001 M0181600 SCANNER:ASS'Y U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 255 U008 Scanner U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 256 BINDING SELF-TAPPI NG SCREW:3X10 4.G1831751 7.G1831754 8.G1831755 12.G1831759 20.G1831774 SLIDE RAIL:CARRIAG FLAT CABLE:CARRIA WIRE:GROUND WIRE: INVERTOR:CARRIAG LEVER:HOOK:PLATE PLATE:MOTOR U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 257 LEVER:LOCK:COVER: UPPER 200906 X/O 22.G1831781 TORSION SPRING:LE VER:LOCK:COVER:U PPER 24.G1831783 30.G1831827 TORSION SPRING:LO GROUND PLATE:SCA CK:COVER:UPPER NNER:LEFT U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 258 U009.Paper Feed U009_S001 M0182527 PAPER TRAY U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 259 U009_S001.PAPER TRAY U009_S001_S001 M0182562 BASE:ADHESION U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 260 PAPER FEED ROLLE D ROLLER 34.GX201121 6.AA082101 MAGNETIC CLUTCH (x2) BUSHING - 6X10X6 3.08050089 (x3) RETAINING RING - M4 U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 261 RIGHT SIDE FENCE - COMPRESSION SPRI LEVER PAPER VOLU GEAR - 16Z BOTTOM PLATE STO MANUAL FEED ME SENSOR PPER U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 262 COMPRESSION SPRI 33.G8003133 26.G1662577 SIDE FENCE GEAR END FENCE - PRESS 25.G1662573 HOLDER SHEET 29.G1662589 DAMPING INSULATIO U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 263 U009_S001_S001 BASE:ADHESION 36.M0182562 4.52152713 BASE:ADHESION BOTTOM PLATE PAD U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 264 U010.Transport U010_S001 M0183800 HOUSING:TRANSPORT SUB-UNI T:ASS'Y U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 265 U010_S001.HOUSING:TRANSPORT SUB-UNIT:ASS'Y U010_S001_S001 M0183952 TRANSFER ROLLER:2:SUB-ASS' U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 266 RIGHT FRAME - FRON (x13) T COVER WASHER - 0.8X10.8M COMPRESSION SPRI TAPPING SCREW - M NG HOLDER 3X10 U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 267 (x2) COMPRESSION SPRI NG - UPPER 47.G1664606 48.G1664607 (x2) (x2) DUPLEX ROLLER PRESSURE SPRING - DUPLEX ROLLER U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 268 8.G1663859 REGISTRATION GUID TORSION SPRING (x2) (x2) REGISTRATION SEN SOR FEELER RETAINING RING - M4 COMPRESSION SPRI U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 269 T SUB-UNIT:ASS'Y R:DUPLEX 50.GB011133 51.GF020000 GEAR - 15Z REGISTRATION ROLL ER - DRIVE 44.G1663997 GROUND WIRE:TRAN SFER/SEPARATION U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 270 54.M0183952 2.07200040E TRANSFER ROLLER: (x2) 2:SUB-ASS'Y RETAINING RING - M4 1.04503010N (x2) TAPPING SCREW - M 3X10 U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 271 U011.Paper Exit U011_S001 M0184450 GUIDE:EXIT:ASS'Y U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 272 U011 Paper Exit U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 273 6.G1664457 14.GW020020 8.G1664462 (x2) (x2) PHOTOINTERRUPTO STOPPER - PHOTOIN R:LG248NL1 TERRUPTOR SPRING:PRESSURE: DRIVEN ROLLER - EX EXIT:INNER U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 274 U012.Electrical U012_S001 G1666003 DENSITY SENSOR:ASS'Y U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 275 HARNESS CLAMP - L TAPPING SCREW - M TAPPING SCREW - M CONNECTOR - 3P WS-0711 3X10 U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 276 BRACKET - MAIN SWI DUCT BRACKET - POWER HARNESS COVER - P HARNESS GUIDE SUPPLY UNIT OWER SUPPLY UNIT U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 277 51.G1666580 49.G1666107 (x4) SENSOR BRACKET USED TONER SENSO STOPPER SHEET - P GROUNDING PLATE HOTOINTERRUPTOR PHOTOINTERRUPTO R:LG248NL1 U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 278 EING PLATE:MEMOR ARD:MF2C:ASS' Y :(M0 66.M0185652 72.M0185754 PCB:MAIN:ASS'Y (x2) SCREW:(M019) 67.M0185662 (x2) PCB:PDL:ASS'Y:(M01 69.M0185711 COVER:CONTROL BO ARD:MF2B:ASS'Y:(M0 U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 279 U012_S001 DENSITY SENSOR:ASS'Y 45.G1666003 50.G1666191 DENSITY SENSOR:A CLEANER DECAL - D SS'Y ENSITY SENSOR U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 280 RETAINING RING - M4 1.04503010N 8.G1666197 (x5) LEFT SLIDER - TRAN SFER BELT UNIT TAPPING SCREW - M 3X10 U001 U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 281 17.M0160415 12.M0181301 13.M0181302 SHEET:PANEL:ADDRESS DECAL:CAUTION:COPY - ENGLISH DECAL:CAUTION:SET:ORIGINAL - EN TELEPHONE CABLE DECAL:ID_CARDCOPY:EXP DECAL:NAME PLATE DECAL:NAME PLATE:MF2B:NA:GEN GLISH 14.M0181324 15.M0191301 16.M0191302 DECAL:HIGH TEMPERATURE:110 CE DECAL:NAME PLATE DECAL:NAME PLATE:MF2C:NA:GEN NTI DEGREE Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 282 G1661071 FRAME:UPPER RIGHT U004 G1661280 CUSHION - IMAGING UNIT U004 G1661281 BASE - EXIT END FENCE U004 G1661072 SPRING:PLATE:AIO U004 G1661282 REAR END FENCE - EXIT U004 G1661073 SHAFT U004 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 283 STOPER BAND U010 G1662588 HOLDER:PAPER TRAY:POSITIONING U004 G1663928 BRAKE RACK - FRONT COVER U010 G1662589 DAMPING INSULATION U009_S001 G1663933 STOPPER:FEELER:PAPER FEED SENS U010 G1662592 SIDE FENCE DECAL G1662596 HOLDER:RESISTOR:BASE U004 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 284 GUIDE ROLLER - EXIT U011_S001 G1666045 SPRING - FEELER U012 G1664457 DRIVEN ROLLER - EXIT U011_S001 G1666046 SENSOR FEELER U012 G1664461 GROUND WIRE U011_S001 G1666099 COMPRESSION SPRING U013 G1664462 STOPPER - PHOTOINTERRUPTOR U011_S001 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 285 U008_S001 G1831085 BRACKET - ARM U004 G1831757 CASE:SCANNER:UPPER U008_S001 G1831088 TENSION SPRING -LOCK ARM U004 G1831758 CORE:EMI:CARRIAGE U008_S001 G1831090 GROUND PLATE:SUPPORTING PLATE: U004 G1831759 INVERTOR:CARRIAGE U008_S001 LEFT G1831760 BRACKET:HOOK:PLATEN:PEEN U008_S001 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 286 COIL SPRING:FEELER:SET SENSOR U003_S001 G1832561 COIL SPRING:EXIT U003_S001 G1832604 FEELER:SET SENSOR U003_S001 G1832562 COVER:EXIT U003_S001 G1832605 HOLDER:SEPARATION UNIT U003_S001 G1832563 PCB:DIP:ADF U003_S001 G1832606 SHEET:STOPPER:EXIT U003_S001 G1832564 COVER:ADF U003_S001 G1832607 DISCHARGE BRUSH:EXIT U003_S001 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 287 U005 GZ300003 POWER PACK U012 GB011111 GEAR - 19Z U005 H5235350 TELEPHONE CABLE GB011112 GEAR - 29Z U005 M0160415 DECAL:ID_CARDCOPY:EXP GB011118 REGIST DRIVE GEAR U005 M0180692 INTERMEDIATE TRANSFER UNIT U013 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 288 M0185652 PCB:MAIN:ASS'Y U012 M0185662 PCB:PDL:ASS'Y:(M019) U012 M0185701 COVER:CONTROL BOARD:MF2C:ASS'Y: U012 (M019) M0185711 COVER:CONTROL BOARD:MF2B:ASS'Y:( U012 M018) M0185752 SPACER:GROUND PLATE:FLAT CABLE: U012 SCANNER UNIT M0185753 SHEET:COVER:SHADEING PLATE:MEM U012 M0185754 SCREW:(M019) U012 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07 http://www.manuals4you.com...
  • Page 289 SCREW - M3X8 SCREW:SMALL ROUND/SPRING:M3X1 11024473 11024559 11050487 11050508 11050516 11050518 12042612 CT CONNECTOR - 2P CONNECTOR - 3P HARNESS CLAMP HARNESS CLAMP - LWS-0711 CLAMP EDGE SADDLE - LES-1010 MICRO SWITCH:D3V-16506-3C25 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07...
  • Page 290 Standard Parts 14076657 16070892 16072056 EEPROM:BR93L76-W FERRITE CORE - ZCAT1518-0730 FERRITE CORE:33.5X6.5X20 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07...
  • Page 291 0905 Modification G1831763 CCD:MODULE G1831765 CCD:MODULE:ASS' U008_S001 17 M01811: M01817: M0183952 TRANSFER ROLLE U010_S001_ R:2:SUB-ASS'Y S001 200905 0905 Modification AA132013 SPACER - 8.2 U009_S001 7 M01811: M01817: D0094511 SPACER:DIA8.0:1.5 U009_S001 9 Copyright (c) 2006-2009 Ricoh Company, Ltd. 2009/12/29 Version 1.07...

This manual is also suitable for:

Aficio sp c232sf

Table of Contents