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Related Manuals for Carel PJ32S
Summary of Contents for Carel PJ32S
- Page 1 à à ƒyˆtvÃryrp‡…‚vpÃqvtv‡hyÇur…€‚†‡h‡Ãv‡uÃqrs…‚†‡Ãp‚‡…‚yà V†r…ÀhˆhyÃ...
- Page 3 à XrÃv†uÇ‚Æh‰rÃ’‚ˆÃ‡v€rÃhqÀ‚r’Äà XrÃphÃh††ˆ…rÃ’‚ˆÃ‡uh‡ÃhÇu‚…‚ˆtuÃ…rhqvtÂsÇuv†Ã€hˆhyÃvyyÃtˆh…h‡rrà p‚……rp‡Ãv†‡hyyh‡v‚ÃhqÆhsrȆrÂsÇurÃ…‚qˆp‡Ãqr†p…virqÃ...
- Page 4 DHQPSU6IUà 7@APS@à DITU6GGDIBà PSà PQ@S6UDIBà PIà UC@à 9@WD8@à 86S@AVGG`à S@69à UC@à DITUSV8UDPITà DIà UCDTà H6IV6Gà Uuv†Ãv†‡…ˆ€r‡Ãuh†ÃirrÃqr†vtrqǂƒr…h‡rÃv‡u‚ˆ‡Ã…v†x†Ã‚y’Ãvs)à • Installation, operation and maintenance are performed according to the instructions of this manual; • Environmental conditions and supply voltage fall within the values indicated here below; 6’Ãqvssr…r‡Ãˆ†rÂ…Ãpuhtr†ÃuvpuÃuh‰r‡ÃirrÃ…r‰v‚ˆ†y’Ãhˆ‡u‚…v†rqÃi’ÇurÀhˆshp‡ˆ…r…Ãh…rÃp‚†vqr…rqÃv€ƒ…‚ƒr…ÃÃ...
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Page 5: Table Of Contents
8PIU@IUT à DIUSP9V8UDPIë««««««««««««««««««««««««««««««««««««««««"à B@I@S6GÃ8C6S68U@SDTUD8T # Models available ................................. 4 1.1.1 PJ32S .................................... 4 1.1.2 PJ32Y - PJ32X ................................4 1.1.3 PJ32C.................................... 4 Characteristics ..................................5 C6S9X6S@ÃTUSV8UVS@ % Meaning of the inputs and outputs ............................6 Instrument and accessory codes ............................7 2.2.1... - Page 6 8.2.4 Serial adapter parameters..............................37 Additional HACCP module ..............................39 8.3.1 General characteristics..............................39 8.3.2 Installation..................................39 8.3.3 Setting the main operating parameters ..........................39 8.3.4 Parameters - description ..............................40 8.3.5 Parameters of the plug-in instrument..........................40 8.3.6 HACCP module parameters............................40 8.3.7 Parameters corresponding to the recording of the HA and HF alarms..................42 8.3.8 Operating mode and alarm signals............................42 8.3.9...
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Page 7: Characteristics
ƒyˆtvà DIUSP9V8UDPIà The new plug-in family for refrigeration is made up of a new series of microprocessor-based electronic controls with LED display, designed for the management of display case and showcase refrigeration units. A range of models is available, providing the best solution for all applications, at the most competitive price. The plug-in family builds on the experience and success of the previous product ranges, such as the IR32 and IR32E, with the aim of offering an increasingly simple and economical product, without relinquishing on the performance required by the refrigeration manufacturer. - Page 8 • the power supply can be one of the following: 230Vac, 115Vac or 12Vac/Vdc; • the field of measurement for all models is from -50 to +90 °C (-50 ÷127 °F), with resistive NTC probe; • a PTC probe is available with the same field of measurement, for one model only (PJ32S @p‚...
- Page 9 • Regarding safety, it conforms to standards EN60730-1 and EN60730-2-9. à à The CE mark confirms the quality and the safety of the plug-in series, guaranteed by the Carel ISO 9001 certified design à and production system. Cod. +030221881 rel. 1.0 - 11/02/2000...
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Page 10: Accessories
6 and 7 are for the defrost temperature probe (defrost), when featured ƒ…‚ir†Ã according to the code, connection is for standard Carel NTC or PTC probes terminals 6 and 7 are for the digital input from free contact, when featured qvtv‡hyÃvƒˆ‡Ã... - Page 11 >0 for cyclical defrost). U‚ƒÃ€‚qry†Ãv‡uà Åryh’Ãà Ãhyh…€Ã…ryh’à Ã…‚irÃqvtÃvƒˆ‡Ã†r…vhyÃp‚rp‡v‚à 8P9@à PJ32S 230Vac - NTC - removable terminals - comp. relay(8A NO) + alarm (8A SPDT) (**) PJ32S20000 PJ32S 110Vac - NTC - removable terminals - comp. relay(8A NO) + alarm (8A SPDT) (**) PJ32S20100 UhiÃ!!"Ã...
- Page 12 !!!à IU8ÃhqÃQU8Ã…‚ir†Ã All PTC and NTC probes conforming to the Carel standard can be used, with resistance values of 985 Ω at 25°C, for PTC, and of 10 kΩ for NTC. Below are some codes of the more common versions.
- Page 13 ƒyˆtvà ö ú € ó !"à V†r…Ãv‡r…shprÀrhvtÂsƒr…h‡vtÃvqvph‡‚…†Ã hqÃG@9Ãqv†ƒyh’à Fig. 2.3.1 shows the front panel of the plug-in: display and buttons. On the front panel of the instrument there is a three-digit display (ref. 4 in the figure 2.3.1), and three LEDs back-lighting the buttons (refs. 1, 2 and 3 in Fig. 2.3.1). €...
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Page 14: Mechanical Installation
ƒyˆtvà "à DITU6GG6UDPIà The installation operations for the plug-in controls can be grouped as follows: 1. mechanical installation; 2. electrical connections: probes, power supply and actuators; 3. setting of the operating parameters. " à HrpuhvphyÃv†‡hyyh‡v‚à 1. Insert the instrument in the previously created hole as per the drilling template, 71x29 mm; 2. - Page 15 A‚…Çurà !WhpÉr…†v‚†ÃvsÇurÂr…ƈƒƒy’Ãh‰hvyhiyr)Ãà • , a safety transformer is required (Carel code TRA12VDE01 or TRA12VDE00) to guarantee the double v†Ã€hv†Ãƒ‚r… insulation between the power supply and the low voltage electronics inside. If required, the protective fuse placed in series with the primary (32 mAT, for code TRA12VDE00) is indispensable.
- Page 16 ƒyˆtvà Œ Œ Serial: serial connection to the supervisor system; TRF: 3VA transformer. * only on last module AvtÃ"#! à à : the diagrams show the serial connection including the RS485 serial interface adapter (see options) which is external X6SIDIB to the instrument and must be powered separately.
- Page 17 ƒyˆtvà "!#à @yrp‡…vphyÃp‚rp‡v‚†ÃQE"!à à AvtÃ"!$ à à Xh…vt†)à • before connecting the power, check the correct value of the power supply as shown on the label of the instrument; • all models use NTC probes, except for the PJ32S6E0*, which uses PTC probes; •...
- Page 18 ƒyˆtvà ""à Tr‡‡vtÇurÀhvƒr…h‡vtÃh…h€r‡r…†Ã The plug-in series instruments are supplied ready to use. They are in fact programmed in the factory (default settings) to respond to the more common requirements. The programming is performed by assigning all the parameters the more frequently required value; the table below lists the parameters and the corresponding default value.
- Page 19 2 hours from the end of the cycle. • : have the same settings as the PJ32S. Furthermore, these are programmed to manage defrosting using electrical QE"!`ÃQE"!Y elements, with operation based on time for the X version, and with the second probe for the Y model. The display of the temperature during defrosting remains on the last value acquired before the start of the defrost.
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Page 20: The Configuration Parameters
ƒyˆtvà #à Q6S6H@U@STÃÃ9@T8SDQUDPIà # à UurÃp‚svtˆ…h‡v‚Ãh…h€r‡r…†Ã The parameters can be classified in two groups for setting: • frequent parameters (indicated by type F in the following tables); • configuration parameters (type C), whose selection is ‘password’ protected to prevent unwanted tampering. The assigning of the parameters to groups F and C can also be programmed, but only via serial access using the key or a supervisory system. - Page 21 ƒyˆtvà #)Ãqv†ƒyh’Ãp‚‡…‚yÂ…Ãs‚‚qƇ‚…htrÃ…‚irà For instruments with two probes (S, Y, C), this parameter selects whether to display the temperature of the control probe (ambient probe) or the second probe, which in this case is used only to display the temperature of the food. The use of the second probe for this purpose means that it can no longer be used to control defrosting;...
- Page 22 ƒyˆtvà …")ÃrhiyrÃhyh…€Ã@9 For models Y, X, C. With =1, the alarm is enabled and indicates end defrost due to the maximum time being reached. …" : for the model S with defrosting enabled ( =1), the alarm is not present in that the operation is by time only with Xh…vt compressor off.
- Page 23 ƒyˆtvà p")Àvv€ˆ€Ãp‚€ƒ…r††‚…ÂÇv€rà Sets the minimum time the compressor stays on. The compressor is not shut-down unless it has been on for the minimum time selected. Def.: =0 (no minimum operation). p" Available on all models. AvtÃ#%# p#)Ãqˆ‡’Ær‡‡vtÂ…Æhsr‡’Ã…‚ir In the event of the alarm (that is the ambient probe is short-circuited or disconnected) this parameter ensures p‚‡…‚yÃ…‚irÃshˆy‡Ã...
- Page 24 ƒyˆtvà #&à qÃ2Ãqrs…‚†‡Ã€hhtr€r‡Ãƒh…h€r‡r…†Ã à qrs…‚†‡Ãƒh…h€r‡r…†Ãà ‡’ƒrà €và €h‘à ˆ‚€Ã qrsà type of defrost (0=heat. element, 1=hot gas, 2=heat elem. by time, 3=hot gas by time) flag interval between defrosts hours end defrost temperature Set Point +127 °C/°F q‡ maximum defrost duration defrost at instrument on (0=no, 1=yes) flag defrost delay at instrument on or from multifunction input...
- Page 25 ƒyˆtvà q#)Ãqrs…‚†‡Ãh‡Ãv†‡…ˆ€r‡Ã‚à Activates a defrost cycle when the instrument is turned on. The request for defrost when the unit is turned on has priority over the activation of the compressor and the activation of the continuous cycle. The possible values are: 0 = no, no defrost is performed when the instrument is turned on;...
- Page 26 ƒyˆtvà q()Ãqrs…‚†‡Ãƒ…v‚…v‡’‰r…Ãp‚€ƒ…r††‚…Ã…‚‡rp‡v‚ Overrides the compressor protection times ( : minimum time between 2 successive starts, : minimum off time and : minimum p" on time) at the start of the defrost. The possible values are: 0 = the protection times are respected; 1 = the protection times are overridden;...
- Page 27 ƒyˆtvà 6G)Àvv€ˆ€Ã‡r€ƒr…h‡ˆ…rÃhyh…€ Selects the low temperature alarm. The value of does not indicate the alarm temperature but rather the €h‘v€ˆ€Ãqvssr…rprà hyy‚rqÃiry‚ÇurÃTr‡ÃQ‚v‡ hyyÀ‚qry†) à y‚Çr€ƒr…h‡ˆ…rÃhyh…€Ã2ÃTr‡ÃQ‚v‡ÃÉhyˆrÂsÃ6Gà à Note that changing the Set Point automatically changes the low temperature alarm, in that maximum difference allowed remains the same (= ).
- Page 28 ƒyˆtvà operation according to the standards in force. The electronic control on its own can not be used to guarantee safety in the event of serious alarms. à à A‚…ÃhyyÀ‚qry†ÃvpyˆqvtÃTÃv‡uÃC 2 )à = 2: rhiyrÃqrs…‚†‡ An external contact can be connected to the multifunction input to enable or inhibit the defrost function. When the contact is open, the defrost is inhibited, while it is enabled when the contact is closed.
- Page 29 ƒyˆtvà 6&)Ãr‘‡r…hyÃhyh…€Ãqr‡rp‡v‚Ãqryh’Àˆy‡vsˆp‡v‚Ãvƒˆ‡ Sets the delay (in minutes) for detecting the external alarm when Def.: =0. Available on all models. 6& #(à AÃ2Ãr‰hƒ‚…h‡‚…ÃshÀhhtr€r‡Ãƒh…h€r‡r…†Ã à hyh…€Ãƒh…h€r‡r…†Ã ‡’ƒrà €và €h‘à ˆ‚€Ã qrsà fans subject to the fan controller (0=no, 1=yes) flag fan shut-down temperature (effective temperature °C - °F) +127 °C/°F stop fan when compressor off (0=no, 1=yes)
- Page 30 ƒyˆtvà Aq)†‡Ãq…vƒƒvtÂssÃhp‡v‰rÃi‚‡uÃurÃA2ÃhqÃA2 The fans, after the defrost, can be stopped for a further period (in minutes) defined by the value of . This is useful to allow the evaporator to return to operating temperature after the defrost, thus avoiding forcing ’hot’ air into the refrigerator. In the case of management by fan controller, the time does not need to be selected, in that the controller makes the fans start again when the evaporator reaches operating temperature.
- Page 31 Using the programming key, the minus sign - can be cancelled. Def.: = __ (value depending on the model). Available on all models. Always visible at level F. : the values from 0 to 31 are used by Carel to identify the basic models. Xh…vt ‡)Ãh…h€r‡r…Ãs‚…Ãr‘ƒh†v‚À‚qˆyr†Ã...
- Page 32 ƒyˆtvà $à PQ@S6UDIBÃTU6U@Tà The indication LEDs can have 3 states: • when the function indicated or the actuator in question is not in operation; ‚ss • when the function indicated or the actuator in question is in operation; ‚à • , when the operation is blocked by an alarm event, by a delay pending or by a specific status of the multifunction input.
- Page 33 ƒyˆtvà %à Q6S6H@U@STÃÃHP9DAD86UDPIà The instruments in the PJ32 series are managed by a microprocessor which allows the operation of the control to be adjusted to effective needs. For this purpose, there are special These parameters have been grouped into two families: ‚ƒr…h‡vtÃh…h€r‡r…† •...
- Page 34 ƒyˆtvà %"à H‚qvs’vtÇurÃh…h€r‡r…†Ã After having displayed the first parameter, either type or type , proceed as follows: 1. press to reach the parameter which needs to be modified; 2. press to display the associated value; 3. increase or decrease the value using the buttons, until the required value is displayed;...
- Page 35 ‚‡ur…Ær‡‡vt†Ã à à à à à à serial address PJ32S 0=T op.; 1=S op. with defrost flag PJ32C selection of alarm relay operation 0=alarm normally not energised, 1=alarm normally energised 0=buttons disabled; flag only PJ32S 0=buzzer enabled 1=buzzer disabled flag...
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Page 36: Data Error
PJ32S not active defrost in progress UhiÃ& à &!à 9r†p…vƒ‡v‚ÂsÇurÀhvÆvthy†ÃhqÃhyh…€†Ã G@9Ãsyh†uvtà The activation of the corresponding function is delayed by a timer, on stand-by for an external trigger or inhibited by another procedure in progress. - Page 37 ƒyˆtvà @@Æu‚Ãqˆ…vtƒr…h‡v‚Â…ÃurÇurÈv‡Ãv†Ã‡ˆ…rqÂà error in reading the parameters from the memory. See 9h‡hÃr……‚… @qÃsyh†uvtà The last defrost ended after exceeding the maximum duration rather than reaching the end defrost set temperature: • check parameters q‡ • check the efficiency of the defrost function. The message will disappear if the next defrost ends at the set temperature.
- Page 38 ƒyˆtvà &#à U…‚ˆiyr†u‚‚‡vtà UurÃs‚yy‚vtÇhiyrÆu‚†Ã‚‡ur…Ãh‚€hy‚ˆ†Ã‚ƒr…h‡vtÆv‡ˆh‡v‚†ÃuvpuÀh’Ãh…v†rÃvÇurÉh…v‚ˆ†Ã€‚qry†Ã UurÀ‚…rÃs…r„ˆr‡Ãphˆ†r†Ãh…rÃvqvph‡rqÃhqÃhÈ€ir…ÂsÃpurpx†Ãh…rƈttr†‡rqÃà ƒ…‚iyr€Ã purpx†Ã 86VT@à • the compressor does not start check parameters compressor delay on • (signalled by compressor LED post defrost dripping in progress flashing) the temperature is over the set alarm delay on check parameters limit but there is no alarm message and the buzzer, if present, does not sound...
- Page 39 ƒyˆtvà 'à 6W6DG67G@Ã688@TTPSD@Tà ' à Fr’Ãs‚…Ãp‚ƒ’vtÇurÃh…h€r‡r…†Ã Duplicates the configuration of an instrument (set values of all the parameters and visibility flags), allowing them to be transferred to other instruments, as long as these have the same hardware configuration (same code). The key consists of a remote control type box with a connecting cable to the serial port of the instrument, and features an on/off button and a two-colour signal LED (red/green).
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Page 40: Installation
'!à Tr…vhyÃhqhƒ‡r…Ãs‚…ÃST#'$Ãr‡‚…xà '! à Brr…hyÃpuh…hp‡r…v†‡vp†Ã The optional RS485 serial module allows the plug-in instruments to be connected to the Carel supervisory network, providing complete control and monitoring of the operation of the plug-in instruments connected. The system features the possibility of connecting up to 200 units, with a maximum total connection length of 1000 m. Connection to the supervisor requires the standard accessories (PC485KIT00), and a termination resistor of 120Ω... - Page 41 Def.: 0; values can range from 0 to 127, the value 0 is reserved (can not be used). (*)Enabling of operation with a local address is performed in the Carel factory and must be requested at the moment of ordering.
- Page 42 ƒyˆtvà '!# à 6ppr††vtÃhqÀ‚qvs’vtÇ’ƒrÇÃh…h€r‡r…†Ã The method for displaying and modifying the added parameters present in the options (t parameters) is different from that used for the standard parameters on the instrument. The main difference is the fact that all the t parameters are scrolled only using the button and not the buttons.
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Page 43: Installation
ƒyˆtvà '"à 6qqv‡v‚hyÃC688QÀ‚qˆyrà '" à Brr…hyÃpuh…hp‡r…v†‡vp†Ã The optional HACCP module expands the control functions of the plug-in family instruments by adding temperature control with the recording of alarm siutuations due to the exceeding of the maximum temperature threshlolds for significant periods, which may derive from operating anomalies either in the controlled machines or due to power failures. - Page 44 ƒyˆtvà '"#à Qh…h€r‡r…†ÃÃqr†p…vƒ‡v‚à The HACCP module uses some parameters from the plug-in instrument and its own parameter for the alarm recognition algorithm, and produces a set of variables for recording the events if these occur. It also features parameters for setting the clock and entering up to eight defrost events at programmed times.
- Page 45 ƒyˆtvà à ‡…)ÃhqqrqÃC6Ãhyh…€Ãqryh’à This parameter is saved in the HACCP module and is different from the alarm detection delay (parameter ) of the plug-in instrument. The alarm detection delay is the sum of the two ‡…ÃÃ6q Warning: if = 0 the detection of the alarms is disabled.
- Page 46 ƒyˆtvà '"&à Qh…h€r‡r…†Ãp‚……r†ƒ‚qvtÇ‚ÇurÃ…rp‚…qvtÂsÇurÃC6ÃhqÃCAÃhyh…€†Ã yrs‡Ã p‚qrà ƒh…h€r‡r…Ãqr†p…vƒ‡v‚à €và €h‘à ˆ‚€Ã qrsà ö †rt€r‡Ã ö day of last event ‡ˆÃ hours ö hours of last event ‡uà minutes of last event ‡¶Ã ö number of events detected (since reset) ‡6à °C/°F ö maximum temperature value during alarm ‡‡Ã...
- Page 47 ƒyˆtvà When the alarm is detected the following information, regarding the status parameters, is recorded: • temperature before the power failure; • duration of the power failure ; • time the power failure is detected (instant the power resumes ); •...
- Page 48 ±3 PTC (°C) ‡’ƒrÂsÃp‚‡…‚yÃ…‚irà à à à à • • • • Carel NTC (10 K at 25°C) PTC (985 Ω at 25ºC) • ‡’ƒrÂsÃqrs…‚†‡Ãƒ…‚irà à à à à • • Carel NTC (10 K at 25°C) PTC (985 Ω at 25 ºC) •...
- Page 49 In order to be able to check probe operation, the table shows values corresponding to a number of temperatures. Ã Table of temperature/resistance values for the Carel NTC temperature probe. Nominal value: 10 kΩ at 25°C. (ºC) (kΩ) (kΩ)
- Page 50 …r€‚‰hiyrÇr…€vhy†Ã Uhià à à à à à à à à à à à à à à à à à Carel reserves the right to modify or change its products without prior notice. Cod. +030221881 rel. 1.0 - 11/02/2000...
- Page 52 $JHQF\ ÃÃ86S@GÆ…yà Via dell’Industria, 11 - 35020 Brugine - Padova (Italy) Tel. (+39) 049.9716611 Fax (+39) 049.9716600 http://www.carel.com - e-mail: carel@carel.com...