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Summary of Contents for Festo YJKP Series
- Page 1 YJKP Servo Press Kit Instructions | Assembly, Installation 8095980 8095980 2019-01e [8095982]...
- Page 2 Translation of the original instructions ® ® ® ® ® CANopen , EtherNet/IP , MODBUS , OPC UA , PI PROFIBUS PROFINET are registered trademarks of the respective trademark owners in certain countries. Festo — YJKP — 2019-01e...
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Page 3: Table Of Contents
Electrical installation CECC-X-M1-YS................16 Electrical installation CMMP-AS..................23 I/O interface for STO [X40].................... 26 Commissioning......................27 Maintenance........................ 29 10.1 Safety..........................29 10.2 Maintenance work......................29 10.3 Cleaning........................29 Repair........................... 29 Dismounting........................ 30 Disposal........................30 Technical data......................30 Festo — YJKP — 2019-01e... -
Page 4: About This Document
About this document About this document Applicable documents All available documents for the product è www.festo.com/pk. User documentation Name, type Link, contents Sensor SKDA-...-AB (operating instructions) www.festo.com/sp è Electric drive ESBF-BS (operating instructions) www.festo.com/sp è Axial kit EAMM-A (assembly instructions) www.festo.com/sp è... -
Page 5: Safety
Training of qualified personnel Installation, commissioning, maintenance and disassembly should only be conducted by qualified per- sonnel. The personnel must be familiar with the installation of mechatronic control systems. Further information – Accessories è www.festo.com/catalogue. – Spare parts è www.festo.com/spareparts. Festo — YJKP — 2019-01e... -
Page 6: Service
Service Service Contact your regional Festo contact person if you have technical questions è www.festo.com. Festo — YJKP — 2019-01e... -
Page 7: Product Overview
14 Higher-order controller (not in scope of 7 Motor cable NEBM delivery) 8 LAN cable (not in scope of delivery) 15 Switch (not in scope of delivery) 16 Laptop (not in scope of delivery) Fig. 1 Product overview Festo — YJKP — 2019-01e... -
Page 8: Transport
3. Remove the packaging in accordance with the printed sequence. Restraints in the packaging Transport restraints prevent uncontrolled movement of the product in the packaging during transport and installation. The product is provided with the following designated transport restraints: Fig. 2 Transport screws Festo — YJKP — 2019-01e... -
Page 9: Mounting
The fitting space required for the product depends on the selected size of the Servo Press Kit and the following factors: – Stroke of the electric cylinder è www.festo.com/catalogue – Attachment position and type of motor Unintentional lowering of the piston rod is possible at any time. The axis cannot be pushed back manually. - Page 10 Mount the drive unit on the frame è Pay attention to the accompanying documentation for ESBF. è www.festo.com/sp • Mount the complete unit consisting of axis, axial/parallel kit and motor on the customer-provided frame so that it is tension-free. Festo — YJKP — 2019-01e...
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Page 11: Installation
2. Assemble the CECC-X-M1-YS. è Pay attention to the accompanying documentation for the CECC-X-M1-YS. è www.festo.com/sp 3. Assemble the CMMP-AS. è Accompanying documentation for the CMMP-AS. è www.festo.com/sp Up-to-date information on the accessories è www.festo.com/catalogue. Installation Safety WARNING! Risk of injury due to lowering piston rod. •... -
Page 12: Electrical Installation - Cables
1) Colour code in accordance with IEC 60757:1983-01 Tab. 3 Sensor connecting cable - analogue inputs [X19] 1. Connect connecting cable to the sensor. 2. Place the open cable ends in the plug provided in accordance with the table. Festo — YJKP — 2019-01e... - Page 13 2. Insert the plug into the connection [X18] of the controller. Connecting cable NEBC-S1G25-P-1.5-N-LE6 The connecting cable is used to provide power to the digital controller interface [X1] of the motor con- troller. The circuitry should be carried out in accordance with the following table. Festo — YJKP — 2019-01e...
- Page 14 The motor cable connects the connection [X6] on the servo motor with the connection [X6] on the motor controller. The circuitry should be carried out in accordance with the following table. The circuitry should be carried out in accordance with the following table. Festo — YJKP — 2019-01e...
- Page 15 Loss of the reference position. • Homing is required at the restart of the encoder. 1. Insert the plug into the connection [X2] of the servo motor. 2. Insert the plug into the connection [X2B] of the motor controller. Festo — YJKP — 2019-01e...
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Page 16: Electrical Installation Cecc-X-M1-Ys
Material damage as a result of using the wrong connections. In accordance with intended use, all unnamed connections must not be used. The status LEDs show the operating status of the controller. Status LED Meaning [Run] Application status [Error] Error [Net] Device detected Festo — YJKP — 2019-01e... - Page 17 Use an external overload protection for the power supply of the device. Terminal Connection X1.1 24 V DC X1.2 0 V DC X1.3 Functional earth – X1.4 Not assigned Tab. 9 Power supply connection for device, digital and analogue inputs Festo — YJKP — 2019-01e...
- Page 18 4 digital outputs Configurable as output signals … in the sequencer of the press process: DO1 DO4 … 24 V DC output set by the soft- ware as soon as certain event occurs (position reached, force reached). Festo — YJKP — 2019-01e...
- Page 19 • Security at physical access level (Port Security) USB interface [X9] The controller offers the option of connecting the USB memory stick up to 32GB to the USB interface [X9] and saving the press results. Festo — YJKP — 2019-01e...
- Page 20 GND logic Power supply GND sensor for program selection bit 3 X17.4.1 24 V DC Power supply 24 V DC X17.4.2 Servo press activation Release of motor controller out- put stage via controller CECC-X-M1-YS X17.4.3 GND logic Power supply GND Festo — YJKP — 2019-01e...
- Page 21 Not assigned X20.1.1 Signal P Servo press ready for 0.5 A per channel, SSR operation 1)2) – – X20.1.2 Not assigned X20.2.1 Signal P Homing requirement 0.5 A per channel, SSR 1)2) – – X20.2.2 Not assigned Festo — YJKP — 2019-01e...
- Page 22 Tab. 13 Terminal allocation of digital outputs Card slot for memory card • Plug the memory card laterally into the device so the system can run. Ä Configurations, programs and results of press processes can be stored. Festo — YJKP — 2019-01e...
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Page 23: Electrical Installation Cmmp-As
2 Activation of CANopen terminating resistor 3 CANopen interface [X4] 4 Ethernet interface [X18] 5 7-segments display 6 Reset button 7 Status LEDs 8 Digital I/O interface for control of the STO function [X40] Fig. 12 Interfaces, front Festo — YJKP — 2019-01e... - Page 24 Installation 1 Digital control interface [X1] 2 Power supply [X9] 3 PE connection Fig. 13 Interfaces, upper Festo — YJKP — 2019-01e...
- Page 25 CAN bus status indication Tab. 14 Status LEDs Overview of connection and plug/cable: CMMP-AS Connection Plug/cable Purpose [X1] Connecting cable Digital control interface for cus- NEBC-S1G25-P-1.5-N-LE6 tomer connection [X2B] Encoder cable Connection for servo motor encoder connection Festo — YJKP — 2019-01e...
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Page 26: I/O Interface For Sto [X40]
The STO function is described in the additional documents è 1.1 Applicable documents. Motor controller Design on the device Counterplug CMMP-AS PHOENIX MINICOMBICON MC PHOENIX MINICOMBICON MC 1.5/8-GF-3.81 BK 1.5/8-STF-3.81 BK Tab. 17 Plug design [X40] Festo — YJKP — 2019-01e... -
Page 27: Commissioning
Before working on the product: Switch off the power supply, ensure that it is off and secure it against being switched on again. The first steps for commissioning the servo press kit are made with the help of the Festo Field Device Tool (FFT è www.festo.com/sp). - Page 28 – Firmware update for motor controller CMMP-AS – Software update for servo press software on the controller CECC-X-M1-YS Examples with explanations in the application notes from Festo è www.festo.com/sp. NOTICE! Increased wear in case of operation with too little stroke. •...
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Page 29: Maintenance
The procedure for cleaning the individual components of the kit is described in the further applicable documents è 1.1 Applicable documents. Repair Repair is described in separate documents è www.festo.com/sp. For additional support for repairs: Consult your regional Festo contact. Festo — YJKP — 2019-01e... -
Page 30: Dismounting
Servo Press Kit YJKP Max. pressing force [kN] Max. payload [kg] 19.5 19.5 PLC interface Ethernet (EtherNet/IP, Modbus TCP, Ethernet TCP/IP, PROFINET IO, OPC UA Duty cycle Mounting position Control CECC-X-M1-YS Motor controller C2-3A C5-3A C5-11A-P3 C10-11A- CMMP-AS-...-M0 Festo — YJKP — 2019-01e... - Page 31 4) Deceleration when force is reached Tab. 21 Technical data YJKP Technical data of the main components Controller CECC-X-M1-YS Operating voltage [X1, [V DC] 19.2 30 … Operating voltage [X21] [V DC] 19.2 50 … Nominal current con- [mA] sumption at 24 V DC Festo — YJKP — 2019-01e...
- Page 32 [mm] 202x66x207 227x66x207 252x79x247 Mounting plate dimen- [mm] 248x61 297x75 sions 1) Plus current consumption from an existing holding brake and I/Os 2) Without plug, shield screw and screw heads Tab. 23 Technical data CMMP-AS Festo — YJKP — 2019-01e...
- Page 33 Feature Storage temperature [°C] 10 +60 – … Storage location Dry, solid and flat base (in original packaging) Max. storage time 48 months Ambient temperature [°C] 0 +40 … Air humidity 0 90 (non-condensing) … Festo — YJKP — 2019-01e...
- Page 34 (and possibly oiled) as well as to ball bearings (for com- ponents < CRC 3) and plain bearings. 2) Above 1000 m above sea level, performance reduction of 1 % per 100 m Tab. 25 Technical data, operating and storage conditions Festo — YJKP — 2019-01e...
- Page 36 Copyright: Festo AG & Co. KG 73734 Esslingen Ruiter Straße 82 Germany Phone: +49 711 347-0 Fax: +49 711 347-2144 Reproduction, distribution or sale of this document or communic- e-mail: ation of its contents to others without express authorization is service_international@festo.com...
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