Summary of Contents for DEHACO IBEX Series
- Page 1 Operation and maintenance manual IBEX Hydraulic breakers - G-type English IBEX • Versie 17-08-2018...
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Page 3: Preface
Dehaco BV. This also applies, if necessary, accompanying drawings and diagrams. Dehaco BV reserves the right to change parts at any time without prior or immediate notice to the customer. -
Page 4: Ec Declaration Of Conformity
Kruisbaak 25, 2165 AJ Lisserbroek (The Netherlands) General manager: Jeroen Korporaal Standard(s): ISO 12100:2010 ISO 4413:2010 Place and date: Lisserbroek, 04-07-2013 Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... -
Page 5: Table Of Contents
6.6 Regulating oil flow rates of valve adjuster 6.7 Wear parts 6.8 Wear limits for parts 6.9 Torques IBEX 130GS t/m 900GS 6.10 Torques IBEX 1200GS t/m 4000GS © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... -
Page 6: Safety Instructions
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... -
Page 7: Protective Equipment
Ø If any significant changes are made to the hydraulic installation, a new acceptance inspection is to be carried out in accordance with the relevant national safety provisions. © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... -
Page 8: Explosion And Fire, Precautions
IBEX breaker. Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... -
Page 9: Modifications To The Ibex Breaker, Precautions
The faulty components that fall under the guarantee become the property of Dehaco B.V. These must be kept available for Dehaco BV and should be returned immediately, complete and unmodified. © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... -
Page 10: Overview
B) Front head C) Piston D) Cylinder E) Valve F) Back head G) Valve block H) Accumulator Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... -
Page 11: Name Plate
GEWICHT WEIGHT POIDS GEWICHT MAX. WERKDRUK MAX. OPERATING PRESSURE PRESSION MAXIMALE MAXIMALER BETRIEBSDRUCK MAX. OLIESTROOM MAX. OIL FLOW L/MIN DÉBIT D’HUILE MAXIMALE MAXIMALER ÖLFLUSS © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... -
Page 12: Scope Of Delivery
The contents of the tool box are specific to the model of IBEX breaker, these are listed in the table below: Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... -
Page 13: Transport
◊ It is advised to fasten the breaker so that is cannot shift in any direction transport. ◊ The tool should always face the backside of the vehicle. © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... -
Page 14: Installation
13) Make sure the valves are in ‘on’ position. For quick coupler or other systems, adhere to the operation guidelines of the manufacturer. Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... -
Page 15: Setting The Breaker
Dehaco approved dealership. Pressure line Relief valve Control valve Stop valve Oil cooler Return filter Main pump Hydraulic breaker Return line Working pressure Relief pressure © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... -
Page 16: Working Methods
8) The breaker should not be worked continuously for more than 15 seconds. Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... -
Page 17: Operating Temperature
Ø The tool will remain very hot even after operation. Ensure that great care is taken to avoid contact with the tool whilst hot. © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... -
Page 18: Maintenance
IBEX 320 - IBEX 900 2 - fatigue 3 cartridges per day for IBEX 1200 - IBEX 4000 Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... -
Page 19: Hydraulic Oil
Electrochemical changes in hydraulic oil. from the hydraulic oil (air and water are also impurities in oil). 3) Impurities also cause the oil to overheat and deteriorate. © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... - Page 20 6. Maintenance Recommended oil, temperature, viscosity Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl...
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Page 21: Nitrogen Gas In The Backhead
14) Open the screw valve whilst the pusher is in the up position to release the pressure within the BACK HEAD gauge and dismount the charging kit. 15) Tighten the gas plug. © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... -
Page 22: Accumulator
7. Replace the plug and cap. Take care to ensure that the O-rings are still in position. Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... -
Page 23: Regulating Oil Flow Rates Of Valve Adjuster
When replacing wearing parts check each for wear, breakage and so on. This can cause Adjust bolt increased wear to other parts within the breaker. Back-up ring O-Ring © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... -
Page 24: Wear Limits For Parts
IBEX 3200GS 6 mm 180 mm 183 mm 180 mm 177 mm 180 mm 183 mm IBEX 4000GS Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... - Page 25 IBEX 400 Detail ‘A’ IBEX 600GS t/m IBEX 4000GS IBEX 600GS IBEX 900GS IBEX 1200GS IBEX 1800GS IBEX 2200GS IBEX 2800GS IBEX 3200GS IBEX 4000GS © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018...
- Page 26 IBEX 400GS IBEX 600GS IBEX 900GS IBEX 1200GS IBEX 1800GS IBEX 2200GS IBEX 2800GS IBEX 3200GS IBEX 4000GS Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl...
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Page 27: Torques Ibex 130Gs T/M 900Gs
900 / 664 900 / 664 IBEX 400 1500 / 1106 1500 / 1106 IBEX 600 1700 / 1254 1700 / 1254 IBEX 900 © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... -
Page 28: Torques Ibex 1200Gs T/M 4000Gs
800 / 81 / 590 200 / 20 / 147 5000 / 3688 5000 / 3688 1475 1696 4000GS # 14 Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... -
Page 29: Storage
4) Connections must be sealed with clean plugs to prevent oil leakage and dirt getting into couplings. 5) Make sure the breaker can not fall. © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... -
Page 30: Trouble Shooting Guide
Foreign material in side valve. Disassemble and clean. Seizure of piston and cylinder. Overhaul and check. Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... -
Page 31: Options List
Anti-blank firing ● system Double speed ● ● ● ● ● ● ● system Single tool bush ● = standard equipment ◊ = optional equipment © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... -
Page 32: Toolbox Content
Pin bar Pin bar 12~65 Snap ring plier 500cc Grease gun Gas charging kit incl. 25/100 bar gauge Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... -
Page 33: Technical Specifications
6 bar 6 bar 9 bar 16 bar 16 bar Backhead pressure (87 psi) (87 psi) (87 psi) (130 psi) (232 psi) (232 psi) © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018... -
Page 34: Appendix-1 Underwater Operation
I.e. 10 meter, 3-5 bar + 2 bar = 5-7 bar ◊ Flow is dependant on model Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... - Page 35 ◊ During underwater breaking, routine inspections must be performed more often. For example every half hour of operation. ◊ Adapt these inspections dependant on the working conditions. © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018...
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Page 36: Appendix-2 Anti-Blank Firing
◊ Factory standard ABF is on ◊ When switched on the ABF adjuster should protrude 5mm from the hex nut. Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl... - Page 37 Notities / Notes NOTITIES / NOTES © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018...
- Page 38 Notities / Notes NOTITIES / NOTES Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl...
- Page 39 Notities / Notes NOTITIES / NOTES © 2018 Dehaco B.V. • Operation and maintenance manual IBEX Hydraulic breakers G-type – Version 17-08-2018...
- Page 40 Dehaco B.V Headquarters address Kruisbaak 25, 2165 AJ Lisserbroek, Nederland +31 (0) 252 41 79 50 info@dehaco.nl www.dehaco.nl Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) • ✆ +31 (0)252 - 41 79 50 • info@dehaco.nl • www.dehaco.nl...
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