Gallagher SHEEP AUTO DRAFTER User Manual
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Gallagher SHEEP AUTO DRAFTER User Manual

Gallagher SHEEP AUTO DRAFTER User Manual

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SHEEP AUTO DRAFTER
Instructions - ENG

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Summary of Contents for Gallagher SHEEP AUTO DRAFTER

  • Page 1 SHEEP AUTO DRAFTER Instructions - ENG...
  • Page 2 In accordance with the Gallagher policy of continuing development, design and specifications are subject to change without notice.

  • Page 3: Table Of Contents

    Using the Remote Control ..................39 Using an extra sorting unit ..................39 Using the Stop button to pause Sheep Auto Drafter operation ........ 40 Using the E-Stop button to halt Sheep Auto Drafter operation ......... 41 To turn off the Sheep Auto Drafter ................42 Troubleshooting ......................

  • Page 4: Mach/Screw Pan Head M5 * 30

    Contents of Accessories Bag All items listed below are included in the accessories bag. Accessories Quantity □ CARRY BAG - GALLAGHER 35.5 X 20.5 □ SHEEP AUTO-DRAFTER USER MANUAL □ WARRANTY LEAFLET 1 YR INT □ QUICK START GUIDE SHEEP AUTO DRAFTER □...

  • Page 5: Introduction

    Thank you for buying a Gallagher Sheep Auto Drafter. Welcome to the user manual. In this manual, there are instructions on using the Sheep Auto Drafter and drafting unit, as well as hints and tips to help resolve any problems that may be encountered.
  • Page 6 3E2374 Sheep Auto Drafter User Manual The different parts of the Sheep Auto Drafter are shown in the diagram below: A. Sheep Auto Drafter G. power button B. sorting unit H. E-stop button I. Entry Gate button C. drafting gate D.
  • Page 7 3E2374 Sheep Auto Drafter User Manual Figure 2 shows how data is transferred between the different equipment attached to the Sheep Auto Drafter. Figure 2. The transfer of information between the different components connected to the Sheep Auto Drafter. Page 7...

  • Page 8: Benefits Of Using The Sheep Auto Drafter

    Easy allocation and drafting of stock into different management groups • The Sheep Auto Drafter can allocate animals into groups so that they can be managed differently. This could include such things as: dividing animals based on weight groups or drafting ewes based upon multiple traits, e.g.

  • Page 9: Scenarios For Use

    Also, accurate weighing and drafting ensures all stock fall into the right groups to ensure they achieve premium prices at sale. Scenarios for use The flexible nature of the Sheep Auto Drafter allows the operator to carry out many activities simply and easily. These include: Automatically •...

  • Page 10: Setting Up For Success

    Sheep Auto Drafter if using RFID. If the Sheep Auto Drafter is to be operated in the open, and may be subjected to the elements i.e. rain, dust or where no 230 V AC power is available, a 12V DC battery (e.g.

  • Page 11: Actions To Avoid

    A typical compressor would be a 2HP, 24 litre tank single phase machine. Figure 3. Pressure gauge (on the Control Bridge). Actions to avoid The Sheep Auto Drafter will withstand most of the conditions, and chemicals, typically encountered in the farming environment. However, avoid the following: •...

  • Page 12: Scales And Rfid Reader Requirements

    3E2374 Sheep Auto Drafter User Manual Scales and RFID reader requirements The Sheep Auto Drafter has been specifically designed to operate with the Gallagher SmartTSi, Smart TSi2, SmartScale 800, Weigh Scale 810, Weigh Scale 610 and the TW-x scales (this includes the TW-1, TWR-1, TW-3, and TWR-5 scales).

  • Page 13: Recommendations For The Construction And Use Of Surrounding Yards And Races

    Sheep Auto Drafter. This helps to ensure that only one sheep enters the Sheep Auto Drafter at a time and makes stock flow smoother. As sheep can be of varying sizes, (e.g. adult sheep and lambs), it is useful to have a race with adjustable sides in the final lead up (the last 180cm).

  • Page 14: Moving The Sheep Auto Drafter

    The compressor providing air for the Sheep Auto Drafter is best located at a distance to reduce noise levels. Rubber stops on gates in the yards around the Sheep Auto Drafter will help reduce noise. The effects of pain or fright Research indicates that sheep can remember a painful or frightening experience for many months.
  • Page 15 (nearest the end supports) and then lifting from overhead with a forklift or loader. Note: It is VERY IMPORTANT not to lift the Sheep Auto Drafter by the Control Bridge as this action may damage it!

  • Page 16: Assembling The Sheep Auto Drafter And Sorting Unit

    DRAFTER AND SORTING UNIT Assembling the Sheep Auto Drafter The Sheep Auto Drafter comes mostly pre-assembled. It just needs to be bolted to the concrete pad, with the mounting plates for the scale and/or EID reader to be attached. Refer to E and F in figure 6 below.

  • Page 17: Bolting Down The Sheep Auto Drafter

    3E2374 Sheep Auto Drafter User Manual Bolting down the Sheep Auto Drafter When at the prepared location, the Sheep Auto Drafter should be bolted to the concrete pad using the mounting holes on the Sheep Auto Drafter "foot' (see Figure 7). Allow space for the Auto Drafter Sorting unit(s).

  • Page 18: Adjusting The Sheep Auto Drafter Width

    3E2374 Sheep Auto Drafter User Manual Adjusting the Sheep Auto Drafter width Both Sheep Auto Drafter side panels can be adjusted to a variety of positions by using the four slots provided on either side. Adjusting them at the bottom of the panel will allow the operator to resize the unit for different sized animals (so that they are restricted from turning around).

  • Page 19: Assembling The Sorting Unit

    3E2374 Sheep Auto Drafter User Manual Assembling the sorting unit The sorting unit needs some assembly. The following instructions explain how to do this. Figure 9. Drafting unit components Tools required 3/8in socket • 13mm socket • • 17mm combination spanner...
  • Page 20 3E2374 Sheep Auto Drafter User Manual Attach the two tie bars to the rear of the roof and screw them on with two Tek screws (14 gauge x 50mm). There is a left- and right-hand side, the inside edge will be stepped in (see photo below).
  • Page 21 3E2374 Sheep Auto Drafter User Manual Attach the floor by inserting the door pivot tubes and tie bars into the holes in the floor (the back and front tubes are different sizes - those at the drafting gate end are smaller, so make sure the floor is around the right way).
  • Page 22 3E2374 Sheep Auto Drafter User Manual Adding an extra sorting unit It is possible to carry out 5-way drafting. This will require the addition of another sorting unit as well as an internal solenoid block and hosing. Please contact your local Gallagher representative for further information.

  • Page 23: Connecting The Sorting Unit To The Sheep Auto Drafter

    3E2374 Sheep Auto Drafter User Manual Connecting the sorting unit to the Sheep Auto Drafter Sit the sorting unit about 150mm away from the Sheep Auto Drafter and insert the air lines through the conduit at the top of the sorting unit.
  • Page 24 3E2374 Sheep Auto Drafter User Manual Note: It is very important that there is nothing touching the Sheep Auto Drafter when it is weighing animals as this may affect its accuracy. This includes the sorting unit, so make sure it is attached correctly.

  • Page 25: Turning The Sheep Auto Drafter On

    Note: If using a Gallagher indicator that is not a W610 or W810, a null modem adaptor must be connected to the scale, and the 9-pin serial cable from the Auto drafter must connect to the null modem adaptor for correct communication.

  • Page 26: Purpose And Function Of Control Bridge Lamps (Leds) And Buttons

    Notes: • If the Sheep Auto Drafter is not being used to read EIDs, (e.g. if it is turned off or managing untagged animals), keep the caps on the sockets where the antennae cables emerge. This will prevent dirt and moisture from getting into the sockets.
  • Page 27 3E2374 Sheep Auto Drafter User Manual Table 2 describes the purpose of each lamp. Refer to the Troubleshooting (p 43) section for the specifics of how LEDs indicate fault modes. LED state colour position Flashing • Sheep Auto Green Beside...
  • Page 28 3E2374 Sheep Auto Drafter User Manual Buttons The Entry Gate button on the Control Bridge of the Sheep Auto Drafter has more functionality than the same button on the remote control. If the Entry Gate button on the Control Bridge is used to override the entry gate, then only the Entry Gate button on the Control Bridge can resume normal operation.
  • Page 29 3E2374 Sheep Auto Drafter User Manual Turning on the Sheep Auto Drafter The Sheep Auto Drafter can be started in Automatic mode either with or without the remote. The following instructions are used if the E-Stop button is not engaged.

  • Page 30: Using The Remote Control

    This means any other remote controls will not operate. To find out how a remote control is paired see Turning on the Sheep Auto Drafter (p 29). Figure 22. Remote control button layout.
  • Page 31 3E2374 Sheep Auto Drafter User Manual Automatic Release Mode (no user interaction) Button Button name Action Reasons for use Start Start Sheep Auto At the start of a session. Drafter operation After stopping the unit by using the Stop button, the...
  • Page 32 3E2374 Sheep Auto Drafter User Manual The remote control requires 2 alkaline AAA batteries to run (do not use rechargeable batteries). Note: If the batteries in the remote drain flat the following will result: Automatic Release Mode - if operating in this mode the unit will ...

  • Page 33: Using The Sheep Auto Drafter

    The Sheep Auto Drafter can be run in two different modes: Automatic Release Mode or Manual Release Mode. • If there are no animals in the unit, the Sheep Auto Drafter will automatically allow animals in. In Manual Release Mode, the operator will be in control of when the •...
  • Page 34 To find out how to do this, refer to Using without weighing (No scale used) Figure 19. Set up the scale indicator to read EIDs. Make sure the RFID reader is also attached. If using a Gallagher TWR-x scale, and additional RFID tag reader is not required. Start...
  • Page 35 Note: A sorting unit will be needed for this operation. To read EIDs, weigh and draft by list Make sure the RFID reader is connected (or use a Gallagher TWR-x scale). Set up the scale indicator so it is ready to weigh animals automatically and to read EIDs.

  • Page 36: Manual Release Mode

    Note: This can only be done with 3-way drafting. To hold an animal in the Sheep Auto Drafter The remote control can allow the operator to hold an animal in the unit. This is useful for examining an animal for some reason, (e.g.

  • Page 37: To Clear Multiple Animals From The Sheep Auto Drafter

    To clear multiple animals from the Sheep Auto Drafter Occasionally, multiple animals may enter the unit at the same time. In this scenario, the extra animal(s) will need to be removed.

  • Page 38: Using The Sorting Unit

    In automatic mode, the sorting is controlled by the scale indicator, which sends signals through the Sheep Auto Drafter electronics to the sorting unit. To enable this function, weight limits or a drafting list (using EIDs) will need to be set up in the scale indicator to control the sorting of animals.

  • Page 39: Using The Remote Control

    Figure 23. The sorting unit remote control buttons. Using an extra sorting unit It is possible to attach an extra sorting unit to the Sheep Auto Drafter, to allow up to 5 different sorting directions (see Figure 24). To control the sorting direction the operator must set up appropriate weight limits or a sorting list in the scale indicator as the remote can't be used with 5-way drafting.

  • Page 40: Using The Stop Button To Pause Sheep Auto Drafter Operation

    Using the Stop button to pause Sheep Auto Drafter operation Occasionally, the operator may want to briefly stop the Sheep Auto Drafter for some reason, (e.g. answer a phone call or shift some sheep which are out of range of the Sheep Auto Drafter).

  • Page 41: Using The E-Stop Button To Halt Sheep Auto Drafter Operation

    3E2374 Sheep Auto Drafter User Manual Using the E-Stop button to halt Sheep Auto Drafter operation It is likely the E-Stop button will be used very rarely as it is intended for use in emergency situations only. It is the large red button situated at the front of the Control Bridge (see Figure 25).

  • Page 42: To Turn Off The Sheep Auto Drafter

    It is a good idea to make sure the caps are on the sockets where the • antennae cables emerge from the side panels at the RFID reader end when the Sheep Auto Drafter is not in use. This will prevent dirt and moisture from getting into the sockets. Page 42...

  • Page 43: Troubleshooting

    3E2374 Sheep Auto Drafter User Manual TROUBLESHOOTING There are several steps that can be taken when the Sheep Auto Drafter is not operating correctly, in order to identify and resolve the issue. General LED check. The first thing to do when an issue is encountered is to check the LED lamps on the Control Bridge.

  • Page 44: Issue Checklist And Possible Solutions

    Release Mode. If the Retain/Release button is pressed, the unit will continue in Manual Release Mode. Note: The Sheep Auto Drafter can be switched off using the Power button on the Control Bridge when it has a fault, but the issue will need to be resolved before restarting, in order for it to operate correctly, (i.e.
  • Page 45 Gallagher representative for advice on how to repair this issue. 10 flashes Unit is unable to identify the cause of the fault. Contact your Gallagher representative for advice on how to repair this issue. Potential issues not identified by fault flash sequences:...
  • Page 46 Control Bridge for 2 seconds or more. Double flash The Sheep Auto Drafter has been stopped using the Entry Gate button on the Control Bridge. Press the E ry Gate button on the Control Bridge to resume operation.
  • Page 47 The DC power supply for the drafter is creating • interference. Remove power supply as far as practicable from the antenna. a continuous failure Is the RFID reader attached to the Sheep Auto Drafter antennae? Page 47...

  • Page 48: Care And Maintenance

    The air supply must be free of dust, and the air compressor must have an intake filter which is cleaned and maintained. Check doors and gates of the Sheep Auto Drafter and sorter, with power and air disconnected to ensure that they open and close smoothly and that there is no binding.

  • Page 49: Storage

    3E2374 Sheep Auto Drafter User Manual When towing on a trailer there MUST be a cover over the sheep auto drafter • to prevent rain driving into the bridge area where the main circuit board is. Storage In dusty dry environments, dust can get into the lubricated moving parts, which will cause binding and seizing.

  • Page 50: Specifications

    Rating Operating Temperature -15º to 60º C Dimensions Packaged Footprint Length 1850 mm 2438mm Width 820 mm 790mm Height 1550 mm Weight: Crate Assembly 125kg Draft module 44kg Footprint Figure 26. Sheep Auto Drafter and sorting unit dimensions. Page 50...

  • Page 51: Index

    Bolting down the Sheep Auto Drafter • 18 To clear multiple animals from the Sheep Auto Drafter • 38, 47 To hold an animal in the Sheep Auto Drafter • CARE AND MAINTENANCE • 49 Cleaning instructions • 49 To manually set the drafting direction • 37 Connecting the sorting unit to the Sheep Auto To read EIDs and draft by list (not weighing) •...
  • Page 52 3E2374 Sheep Auto Drafter User Manual Using the Stop button to pause Sheep Auto Drafter operation • 41 What is the Sheep Auto Drafter? • 6 Page 52...

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