KISANKRAFT KK-TH-525 Operation Manual

Tea-leaf harvester

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KisanKraft
Tea-Leaf Harvester
Product
KisanKraft
Brand
 KK-TH-525
Model
 KK-TH4-34
W
ARRANTY
6
MONTHS
P
ERIOD
Dealer's
Invoice Date
Buyer's Info (
Name, Address, Phone, etc
Buyer's Sign
What is covered: KisanKraft Machine Tools Private Limited and its manufacturers
warrant this product to be free from defects in material or workmanship. All parts
defective in material and workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Machine Tools Private
Limited or its manufacturers at the premises of Authorized Dealers, of such parts as
appear to KisanKraft or its manufacturers, upon inspection, to be defective in material
and/or workmanship. KisanKraft or its manufacturers make no warranty with respect
to trade accessories not manufactured or sold by them.
What is not covered: The warranty shall become null and void and neither
KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its
authorized dealers assumes any responsibility, if the failure was caused by the
following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of
machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical
damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts,
(7) Improper set up, adjustments, tampering or altered products
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer's stamp.
KisanKraft Machine Tools Private Limited
: www.kisankraft.com
Warranty Certificate
TM
(D
KisanKraft
Invoice Date
KisanKraft
Invoice No.
F
OR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER
IS EARLIER
Dealer's
Invoice No.
.):
Dealer's Stamp (
Dealer's Sign
: info@kisankraft.com
C
)
EALER
OPY
TM
TM
.
Address, Phone, TIN, etc
: +91.80. 22178200
Page 1 of 44
.):

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Summary of Contents for KISANKRAFT KK-TH-525

  • Page 1 This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship.
  • Page 2 Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer.
  • Page 3 Tea-Leaf Harvester KisanKraft KK-TH-525/ KK-TH4-34 Operation Manual KisanKraft Machine Tools Pvt. Ltd. Sri Huchhanna Tower, #4,1 Main,7-A Cross, Maruthi Layout, Dasarahalli, HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA ♦ Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦ ♦ Ernakulam ♦ Guwahati ♦ Patna ♦ Hinudpur ♦ Hubli ♦ Hyderabad ♦...
  • Page 4: Table Of Contents

    MAINTENANCE AND ADJUSTMENT ............9 TROUBLESHOOTING ................10 TECHNICAL SPECIFICATIONS ..............12 PARTS DIAGRAM & LIST- BODY (KK-TH-525) ........13 PARTS DIAGRAM & LIST- ENGINE ((KK-TH-525) ........15 PARTS DIAGRAM & LIST- ENGINE (KK-TH4-34) ........18 PARTS DIAGRAM & LIST- BODY (KK-TH4-34) ........22 OPERATION MANUAL - PETROL ENGINE..........
  • Page 5 This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship.
  • Page 6 Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer.
  • Page 7: Before Getting Started

    Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 BEFORE GETTING STARTED We wish to thank you for choosing our product. We are confident that the high quality of our product will meet your requirement and will give you long-lasting service. In order to avoid accidents or injury, please read this manual and that of gasoline engine carefully before using the machine.
  • Page 8 Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 Location Check content Correction Appearance Wearing-out or loose Reinforcing Fasteners Loose Tighten Replenishing every 20 to Gearbox Sufficient grease 30 hours Rounding, breaking or Replacing the deforming of blades Blades components Lubricating of blades...
  • Page 9: Maintenance And Adjustment

    Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 Starting of the gasoline engine: Press the primer pump several times before working. The fuel goes into the carburetor. All the throttles should be shut off. When the gasoline engine is under cool state or in winter, close the red chokes of the carburetor before opening the electric circuit.
  • Page 10: Troubleshooting

    Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 Cleaning of the carbon in the spark plug and the adjustment of the space: After every 25 hours of working, please take off the spark plug and clean it. Adjust the space between the electrodes (0.5-0.6mm) Dismantle the air filter after 15 hours of usage.
  • Page 11 Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 INSUFFICIENT POWER: Symptom Cause Remedy Air goes into the seam of the fuel Reinforcing pump Changing the seal or Air goes into the carburetor reinforcing Good Compression Water mixed with the fuel Use good fuel...
  • Page 12: Technical Specifications

    Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 TECHNICAL SPECIFICATIONS Product Code KK-TH-525 KK-TH4-34 0.7kW 0.9kW 26 cc 34 cc Engine Type 2- Stroke 4- stroke 7500 7800 Fuel Used Petrol Fuel Tank Capacity 750 ml Oil (Mixing) 40ml (2T) oil per 1 liter of Petrol...
  • Page 13: Parts Diagram & List- Body (Kk-Th-525)

    Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 PARTS DIAGRAM & LIST- BODY (KK-TH-525) Part No Part Name Part No Part Name Handle bar sheath/Grip Seat-Fan Housing Handle Bar Tube Nut M4-Nylon Flex Accelerator Screw M4x25-Star Fix Plate-Switch On/Off Fixing Ring/screw clip...
  • Page 14 Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 Part No Part Name Part No Part Name 9-01 Inner Cable Cooper Cover Clutch Comp Assembly Bag Hook Active Bolt(Flexible Soft pin) Long Handle Linker/Left Cover Bush-Long Handle Stop Ring 15-Outer Rack/Grip-Long Handle Bearing 6202 2RZ...
  • Page 15: Parts Diagram & List- Engine ((Kk-Th-525)

    KK-TH-525 / KK-TH4-34 Part No Part Name Part No Part Name O' Washer-Gear Box Down Fan Housing Upper Bearing 6000 2RZ Plate-Handle Washer 10-Shim Gasket/Bracket-Handle PARTS DIAGRAM & LIST- ENGINE ((KK-TH-525) : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 15 of 44...
  • Page 16 Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 Part No Part Name Part No Part Name Screw-Air Filter Starter Handle Air Cleaner Outside Cover Gasket-Starter Handle Air Filter Sponge Screw M5x14-Star Screw M5x55-Star Cover-Spark Plug Protective Air Cleaner Inside Cover Guide Cover Assembly Screw ST 4.2 x 12...
  • Page 17 Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 Part No Part Name Part No Part Name Crankcase Big Guide Plate Gasket-Crankcase Fuel Pipe Long Oil Seal 12x22x7 Fuel Pipe Short Bearing 6001 Fuel Pipe Grommet Key-Crank Shaft Petrol Filter Crank Shaft Assembly...
  • Page 18: Parts Diagram & List- Engine (Kk-Th4-34)

    Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 PARTS DIAGRAM & LIST- ENGINE (KK-TH4-34) : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 18 of 44...
  • Page 19 Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 KK-P-No KK-Part Name KK-P-No KK-Part Name Screw M5x16-Star E-64 Washer B-Clutch Air Cleaner Outside Cover E-65 Fan Cover Air Filter Sponge One E-66 Screw M6x16-Hex Air Filter Sponge Two E-67 Washer-Fly Wheel Air Check Valve-1...
  • Page 20 Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 KK-P-No KK-Part Name KK-P-No KK-Part Name E-22 Rocker E-85 Cylinder & Crankcase E-23 E-86 Oil Dip Stick O Ring 14x3-Oil Dip E-24 E-87 Stick Jib Seat & Adjusting Nut E-25 E-88 Reed E-26 Air Check valve...
  • Page 21 Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 KK-P-No KK-Part Name KK-P-No KK-Part Name E-44 E-107 Start Reel E-45 Insulator E-108 Starter Assy E-46 Gasket-Insulator E-109 Plug E-47 E-110 Fuel Pipe Short E-48 E-111 Fuel Pipe Grommet E-49 Gasket-Cylinder Cover E-112 Petrol Filter...
  • Page 22: Parts Diagram & List- Body (Kk-Th4-34)

    Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 PARTS DIAGRAM & LIST- BODY (KK-TH4-34) KK-P-No KK-Part Name KK-P-No KK-Part Name BE-1 Handle bar sheath/Grip BE-50 Washer-4 plain BE-2 Handle Bar Tube BE-51 Fixed Ring-Wind Pipe BE-3 Flex Accelerator BE-52 Side Plate-Right BE-4...
  • Page 23 Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 KK-P-No KK-Part Name KK-P-No KK-Part Name BE-7 wire sleeve BE-56 Bag Hook BE-8 Throttle Cable BE-57 Washer Plain Curved Protection Seat/Outer BE-9 BE-58 Nut M5 Cable BE-9-1 Inner Cable BE-59 Long Handle BE-10 BE-60...
  • Page 24 Tea-Leaf Harvester KisanKraft KK-TH-525 / KK-TH4-34 KK-P-No KK-Part Name KK-P-No KK-Part Name BE-28 Gear-Shaft BE-78 BE-29 Cover/Bush Gear Axis BE-79 BE-30 Gear Axis BE-80 Screw M5x20 Allen BE-31 Screw ST M4x12 BE-81 Gear Box Lower BE-32 Upper Fan Housing BE-82...
  • Page 25: Operation Manual - Petrol Engine

    Do not operate the engine when gasoline has spilled, smell of gasoline is felt as there  is a risk of explosion.  Do not adjust the setting engine speed unnecessarily.  Do not check sparks while the ignition plug is removed. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 25 of 44...
  • Page 26: Www.kisankraft.com

    (Types vary depending on Starter lever specifications.) Cooling air inlet Clutch Fuel tank cap 10. Ignition plug cap Fuel tank 11. Air cleaner Muffler 12. Carburetor Exhaust outlet 13. Priming button : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 26 of 44...
  • Page 27: Www.kisankraft.com

    Driven equipment may fail to stop even if the throttle lever is returned.  Throttle wire adjust screw Lock Play (As much as the external wire can move lightly) : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 27 of 44...
  • Page 28: Www.kisankraft.com

    When the element is fouled or it is not impregnated with oil, inspect and service it in accordance with “Inspection and servicing before each operation” Inspection of screws and nuts : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 28 of 44...
  • Page 29: Www.kisankraft.com

    Mark). If only exploding sounds are heard, but it does not start, return the choke lever to the fully closed position and pull the starter grip vigorously once again. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 29 of 44...
  • Page 30: Www.kisankraft.com

    When the engine fails to start after trying the recoil operation for 7 to 8 times. Return the starter lever to the operating position and try the recoil operation. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 30 of 44...
  • Page 31: Www.kisankraft.com

    If the decompression slot of cylinder is clogged, the engine may start slower than  normal. Clean the slot to restore the normal condition. STOP Set the throttle lever at the slow speed position. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 31 of 44...
  • Page 32: Www.kisankraft.com

    Dismount the engine oil rule and check the oil level, which shall be up to the oil filler. If the oil level is low, fill the recommended lubricating oil to the oil filler Remount the oil rule. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 32 of 44...
  • Page 33: Www.kisankraft.com

    It is required to quickly pull the starter,  or the electrode of the spark plug cannot spark, which will consequently result in the starting failure. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 33 of 44...
  • Page 34 For the sake of your health, please be far away from the muffler and do not directly face the exhaust port during operation of the gasoline engine. Pay attention to the unusual change of the gasoline during its operation. Immediately shut down the engine in case of : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200...
  • Page 35 Do not touch the ignition plug cap or high-voltage cord during operation. (There is risk of electric shock or physical injury.) Do not operate the engine with the muffler or air cleaner cover removed  : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 35 of 44...
  • Page 36 High speed fuel adjusting screw Do not decrease the thickness of fuel too much. (It could result in the seizure trouble of engine.) : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 36 of 44...
  • Page 37 Cleaning and service at respective sections Clean thoroughly around the muffler.  Clean the cooling fins and the cooling air inlet.  Inspect and retighten bolts and nuts.  Inspect the fuel leakage.  : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 37 of 44...
  • Page 38 Use of fire is strictly prohibited Removing the ignition plug, inject a small quantity of new engine oil through the plughole. After idling slowly for few revolutions operating the recoil starter, install the : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200...
  • Page 39 Poor contact between the high-tension line and the Removal and Normal ignition spark plug connection and oil supply Malfunction or short-circuit of Removal shutdown switch : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 39 of 44...
  • Page 40 Oil leakage of carburetor Damaged sealing elements of Replace them. carburetor Contact the dealer if the gasoline engine still has problems after inspection and repair based on the methods above. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 40 of 44...
  • Page 41 KisanKraft PRODUCT RANGE KisanKraft has a large range of products to serve the farmers. A list of our products is given below: Brush Cutters and Accessories Cultivators and Accessories Brush Cutter/Power Weeder Petrol and Diesel Backpack Brush Cutter Sprayers and Accessories...
  • Page 42 KisanKraft Wide Range of Products for Every Need MISSED CALL: 07676065555 For more information give Many of our products have BIS: ISI certification. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 42 of 44...
  • Page 43 This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship.
  • Page 44 Tools Private Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final.

This manual is also suitable for:

Kk-th4-34

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