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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! JA3500T Lifting capacity:3500KG Floor Plate Two Post Lift Electrical Release Original Instruction...
Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! INDEX 1. Important safety instructions……………………………….…3~5 1.1 Important notices 1.2 Qualified personnel 1.3 Danger notices 1.4 Condition notices 1.5 Warning signs 1.6 Level of sound pressure 1.7 Training 2. Overview of the machine………………………………………5~6 2.1 Product introduction...
1.1 Important notices Jema Autolifte will give the user one-year warranty of quality for the machine. If something wrong with the machine within the term of service, we will repair or replace the product according to the user’s demand. The manufacturer will not take any responsibility for improper installation and operation, overload running, wrong concrete ground (that cannot meet the requirements in the manual), normal mechanical abrasion and insufficient maintenance.
Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! Attention: Dispose the unused oil by a correct way to protect the surround environment. 1.5 Warning signs All safety warning signs presented on the machine with the purpose to draw the operator’s attention from dangerous or unsafe situations.
The safety teeth block will bite with safety plate in the posts automatically. Therefore, the lift will not lower when hydraulic system trouble happens. Safety structure: 2.2 Technical data Model Lifting capacity Lifting time Lifting height Height Width Width between posts JA3500T 3500kg 50 Sec 1900mm 2850mm 3581mm 2780mm Weight on JA3500T = 700 KG...
Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! 2.3 Construction of the lift 3. Installation instruction 3.1 Preparation before installation 3.1.1 Tools and equipments needed Appropriate lifting equipment AW 32. 46 or other good quality garage hydraulic oil.
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! 3.2 Precautions during installation 3.2.1 Make sure the two posts are vertical to the floor. 3.2.2 Oil hose and wire rope connection should be correct, make sure the joints are tight.
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! Step five: erect the posts, main post first and then the assistant post Drill each anchor hole in the concrete using a rotary hammer drill. To assure full holding power, do not ream the hole or allow drill to wobble.
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! Step eight: connect the oil hose Connect the oil hose as the following diagram. Step nine: Install four safety plates, four electromagnets and the electromagnet covers Safety plate...
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! Step ten: mount the power unit and the control box Mount the power unit on the main post Connect the power unit with the control box as the wiring diagram 3.
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! Step twelve: Install the lifting arms Connect the lifting arm and the carriage by pin. Install the swing arms on the carriages. Check to make sure the rack on the lock should be fully engaged.
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! Step sixteen: install the cover plate 3.4 Check list after installation Check items YES NO If the columns is vertical to the floor If the two posts are horizontal If the oil hose connection is correct...
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! 4.2 control box panel description Description Function Power switch Connect the power Power lamp Show the power is on UP button Raise the lift LOCK button Make sure the security during repair work...
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! 4.4 Operation Raise the lift Make sure that you have read the operation manual before operation. Position the vehicle between columns. Adjust the swing lift arms so that the vehicle is positioned with the center of gravity of midway between pads Turn on the Power Switch, the power indicating light is on, raise the lift by pressing the up button on control box until the pads touch firmly the right points and recheck if the vehicle is secure.
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! The carriage is engaged: Screw off the fitting(opposite of the oil out-let) to connect the manual hydraulic pump Press the handle of the hydraulic pump(optional) to supply oil to the cylinder to release the lock c.
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! Trouble Shooting ATTENTION: If you could not do the trouble shooting by your own, please contact us for help. You are requested to send us the serial No. with detailed description of faulty machine or parts. We keep the right to ask for photos and pictures for diagnostics...
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! 6. Maintenance The several pieces of maintenance operations to be carried out are described below. A low operating cost and a long life of the machine are from routine observation of there operations.
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! Check and tighten bolts, nuts and screws 6.3. MONTHLY MAINTENANCE Check the tightening of screws Check the hydraulic system seal and tighten the loose unions, if necessary.
Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! ANNEX3, Space Required ANNEX4, Hydraulic Connection 1. main cylinder 2. assistant cylinder 3. electrical unloading valve 4. throttle valve 5. motor 6. coupling 7. gear pump 8. single-way valve 9. overflow valve 10.
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! Annex5, Wiring diagram Single phase...
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! Q’TY REMARK S/N PART NO DESCRIPTION SPEC RECTIFIER KBPC5A-35A ELECTROVALVE DC24V ELECTROMAGNET MQZ2-10/DC24 CAPACITOR 4700UF-50V TRANSFORMER JBK3-100VA POWER LAMP AD17 LIMIT SWITCH 8104 AC CONTACTOR CJX2-1210/AC24 POWER SWITCH LW26GS-20/04 FUSE...
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! Parts List Q’TY DRAWING# DESCRIPTION MATERIAL REMARK JA3500T-C-A1 Main post Welding piece JA3500T-C -A2 Assistant post SF-1 Oil less bearing 2512 Standard piece JA3500T-C -A1-B2 Spacer Q235A GB/T894.1-1986 Circlip for shaft 25...
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! JA3500T-C -A3-B1 Up wheel SF-1 Oil less bearing 2518 Standard piece JA3500T-C -A3-B1 Topper plate Welding piece GB/T93-2000 Flat washer 12 Standard piece GB/T93-2000 Spring washer 12 Standard piece GB/T5781-2000...
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! JA3500T-C -A5-B3 Chain wheel JA3500T-C -A5-B11 Screen plate Q235A Spring washer M6 Standard piece Screw M6*20 Standard piece Standard piece Flat washer Standard piece Spring washer Standard piece M10*30 Bolt...
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! 328003 Power lamp AD17-22G-AC24 320009 Transformer JBK-100VA220V-24V The outlook is the same as item 5 Transformer JBK-100VA230V-24V The outlook is the same as item 5 Transformer JBK-100VA240V-24V The outlook is the same as item 5...
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! 328011 Fuse 5A(6*30) 540088 Fuse 10A(6*30) 321024 Limit switch ME8104 323002 Terminal block TB1512L 328026 Rectifier KBPC5A-35A 328014 Capacitor 4700UF/50V 328074 Control box 328072 Relay LY2NJ/AC24 328073 Relay seat PTF-08A...
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! 328019 Time relay ST6PA-5S/AC24V 328020 Time relay seat PYF-08A Spare parts list---machine part Q’TY DRAWING# DESCRIPTION MATERIAL REMARK JA3500T-C-A1-B1 Down wheel JA3500T-C -A11 Height adapter Welding piece 130MM JA3500T-C -A13...
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE! Annex8, Size and weight requirement for the vehicle Model No. (mm) (mm) (mm) JA3500T 2400 2900 Valve board diagram Jema Autolifte Tel/fax +45 48180300/ +45 48195240 E-mail: info@jemaautolifte.dk www.jemaautolifte.dk...
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE!
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Jema Autolifte – Denmark - WE ARE HERE TO SURPRISE!
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