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Jema Autolifte JA4200T-C Original Instruction
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Jema Autolifte JA4200T-C Original Instruction

Lifting capacity: 4200kg 2 post lift electrical release
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WE ARE HERE TO SURPRISE!
JA4200T-C
Lifting capacity: 4200KG
2 Post Lift
Electrical Release
Original Instruction
Read this entire manual carefully and completely before installation or operation of the lift.
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Summary of Contents for Jema Autolifte JA4200T-C

  • Page 1 WE ARE HERE TO SURPRISE! JA4200T-C Lifting capacity: 4200KG 2 Post Lift Electrical Release Original Instruction Read this entire manual carefully and completely before installation or operation of the lift.

  • Page 2: Table Of Contents

    WE ARE HERE TO SURPRISE! INDEX 1. Important safety instructions……………………………….…3~6 1.1 Important notices 1.2 Qualified personnel 1.3 Danger notices 1.4 Condition notices 1.5 Warning signs 1.6 Level of sound pressure 1.7 Training 2. Overview of the machine………………………………………6~7 2.1 Product introduction 2.2 Technical data 2.3 Construction of the lift 3.

  • Page 3: Important Notices

    1.1 Important notices Jema Autolifte will give the user one-year warranty of quality for the lift. If something is wrong with the lift, Jema Autolifte or the distributor will provide the spare part for it to be replaced. Jema Autolifte will not take any responsibility for improper installation, wrong operation, overload of the max.

  • Page 4: Condition Notices

    WE ARE HERE TO SURPRISE! 1.4 Condition notices Generally, this lift will be installed on the following conditions: 1.4.1 Supply voltage: 0.9 - 1.1 nominal supply voltage 1.4.2 Source frequency: 0.99 - 1.01 nominal frequency 1.4.3 Ambient temperature: 5? - 40? 1.4.4 Altitude: shall be at altitudes up to 1000m above mean sea level 1.4.5 Relative humidity: not exceed 50% at 40? 1.4.6 Atmosphere: Free from excessive dust, acid fume, corrosive gases and salt.

  • Page 5: Warning Signs

    WE ARE HERE TO SURPRISE! 1.5 Warning signs All safety warning signs presented on the lift with the purpose to draw the operator’s attention from dangerous or unsafe situations. The labels must be kept clean and they have to be replaced if detached or damaged. Read the meaning of the labels...

  • Page 6: Level Of Sound Pressure

    The sound pressure of the lift does not exceed 65DB. For the sake of your healthy, we suggest you place a noise meter in the operation area 1.7 Training Only qualified personnel can operate and use the lift. Contact Jema Autolifte or the distributor to provide with trained courses and aid you in becoming familiar with the lift. 2. Overview of the machine 2.1 Product Introduction...

  • Page 7: Technical Data

    Lifting Gross Model Height Width between Voltage capacity time height pressure weight posts JA4200T-C 4200kg 50 Sec 1900mm 2910mm 3545mm 2835mm 380v 26MPa 600kg 2.3 Construction of the lift 3. Installation instruction 3.1 Preparation before installation 3.1.1 Tools and equipments needed Appropriate lifting equipment...

  • Page 8: Parts Check

    3.1.2 Parts check --- Annex 1（shipping sheet） Remove the packaging and check that all parts for the lift are in the package per. Annex 1. Please contact Jema Autolifte or the distributor where the purchase is undertaken if any parts are missing. If you do not contact Jema Autolifte or the distributor within 2 weeks of receipt, and missing parts are noticed when installing the lift, will Jema Autolifte as well as our distributors not be responsible for missing parts and will charge for the purchase of spare parts.
  • Page 9 WE ARE HERE TO SURPRISE! Step 5: Decide the installation position of the columns, erect the main and assistant post. Pay attention that the width between posts is 2830mm. 1. It must also be decided on which side the main column should be placed. (Normally left in the access direction is normal) 2.
  • Page 10 WE ARE HERE TO SURPRISE! 1、Drill each anchor hole in the concrete using a rotary hammer drill. To assure full holding power, do not ream the hole or allow drill to wobble 2、After drilling, remove dust thoroughly from each hole and make certain that the column remains aligned with the chalk line during this process.
  • Page 11 WE ARE HERE TO SURPRISE! Step 9: Install the hydraulic oil hoses on the main column. Step 10: Install four safety plates, four electromagnets and the electromagnet covers. Connect the wire to electromagnets. Electromagnet Safety plate Cover...
  • Page 12 WE ARE HERE TO SURPRISE! Step 11: Mount the control box (Remember to fasten all terminal blocks and wires as they may shake loose during transport) Connect the power unit with the control box as the wiring diagram 2. Connect the limit switch on the main Column. (NB. Note the misalignment of the limited switch within the column!) Limit switch Step 12: Install the oil hose cover of the both columns.
  • Page 13 WE ARE HERE TO SURPRISE! Step 14: Add the hydraulic oil The volume of the oil tank is 12L，To insure the lift in a normal work condition, the oil should be over 90% of the oil tank volume; Use AW 32# in winter/46# in summer or other good quality garage hydraulic oil. Step 15: When all the steps from 1 to 14 are double-checked, connect the lift to power and try to press the "UP"...

  • Page 14: Precautions During Operation

    The lift shall not rise or lower any vehicle if the center of gravity of the vehicle is not within the supporting range of the regulation show within the manual. Otherwise, Jema Autolifte or the distributor will not bear any responsibility for the consequence resulted from the wrong operation.

  • Page 15: Control Box Panel Description

    WE ARE HERE TO SURPRISE! 4.2 Control box panel description Power lamp: show the power is on Up button: raise the lift Safety button: make sure the security during the repair work Down button: lower the lift Main switch: connect the power Emergent stop: ensure safety 4.3 Flow chart for operation Lowering...
  • Page 16 WE ARE HERE TO SURPRISE! 4.4 Operation Adjust the lift -> The lift is calibrated by the calibration wires -> If the lift is not rise up equally on both carriages, the adjust the calibration wires. The lift should be raised and lowered 3 to 4 times and then the hydraulic system has been vented Raise the lift 1、Place the vehicle parallel between the columns.
  • Page 17 WE ARE HERE TO SURPRISE! 4.5 Emergency lowering when the power is off The carriage is engaged: a. Pull off the electromagnets on the both posts Electromagnet b. Loosen the electrical valve of the power unit to lower the carriage The carriage engaged: Screw off the fitting (opposite of the oil out-let) to connect the manual hydraulic pump.
  • Page 18 WE ARE HERE TO SURPRISE! C .Pull off the electromagnets on the both posts. Electromagnet d. Loose the electrical valve of the power unit to lower the carriage.
  • Page 19 5. Trouble Shooting ATTENTION: If you could not do the trouble shooting by your own, please contact Jema Autolifte or the distributor for help. You are requested to send us the series No. with detailed description of faulty of the lift or parts. We keep the right...
  • Page 20 Maintaining the lift is incredibly important to make sure the lift is safe to work with and the lift span is extended. If the lift is not being maintained according to the requirements by a professional technical company will Jema Autolifte not be responsible for any accidents or errors that might occur with the lift.
  • Page 21 If the above maintenance operations are carried out, it will make the lift is in perfect constitution every time the lift is used. Jema Autolifte service has engineers and specialists running throughout Denmark, if it is outside Denmark please call the Jema Autolifte distributor for advice.
  • Page 22 WE ARE HERE TO SURPRISE! 7. ANNEX -> ANNEX1，Shipping Sheet Q’TY DESCRIPTION PART NO MATERIAL Main and assistant post JA4200T-C-A1 Component Carriage JA4200T-C -A2 Component Power unit JA4200T-C -B5-B6 Component Assistant cylinder JA4200T-C -A5-B4 Component Main cylinder JA4200T-C -A5-B5 Component...
  • Page 23 WE ARE HERE TO SURPRISE! Screw M8*25 Standard piece Flat washer Standard piece Flat washer Standard piece Spring washer Standard piece Standard piece Standard piece Circlip for shaft Standard piece Expansion bolt M16*160 Standard piece 2, Overall Diagram ANNEX3, Space Required ≥220 M16X200...
  • Page 24 WE ARE HERE TO SURPRISE! ANNEX4, Hydraulic Connection 1、Main cylinder 2、Assistant cylinder 3、Electrical unloading valve 4、Throttle valve 5、Motor 6、Coupling 7、Gear pump 8、Single-way valve 9、Overflow valve 10, Anti-surge valve 11, Cushion valve...
  • Page 25 WE ARE HERE TO SURPRISE! ANNEX5, Wiring Diagram...
  • Page 26 WE ARE HERE TO SURPRISE! Q’TY REMARK S/N PART NO DESCRIPTION SPEC RECTIFIER KBPC5A-35A ELECTROVALVE DC24V ELECTROMAGNET MQZ2-10/DC24 CAPACITOR 4700UF-50V TRANSFORMER JBK3-100VA POWER LAMP AD17 LIMIT SWITCH 8104 AC CONTACTOR CJX2-1210/AC24 POWER SWITCH LW26GS-20/04 FUSE FUSE 16A/32A FUSE MOTOR 380V 220V 2.2KW BUTTON Y090 DOWN...
  • Page 27 WE ARE HERE TO SURPRISE! Q’TY MATERIAL DRAWING# DESCRIPTION MATERIAL REMARK ME-8108 Limit switch Standard piece JA420-710-00F The topper bar Welding piece M10*30 bolt Standard piece Flat washer Standard piece Standard piece JA4200-720-00F beam Welding piece JA4200-730-00F Protect pipe Foam sponge M5*12 screw Standard piece...
  • Page 28 WE ARE HERE TO SURPRISE! electromagnet Standard piece JA4200-022-AA Electromagnetic cover plastic JA4200-013-00 Height adapter Welding piece M6*8 Screw Standard piece M8*12 Screw Standard piece JA4200-420-01F Assistant cylinder Component JA4200-405-01 Chain drive Component JA4200-603-01 Curtain Component JA4200-223A Door-opening protector rubber JA4200-918 Foot protector Welding piece...
  • Page 29 WE ARE HERE TO SURPRISE! JA4200-1010-07F Steel oil hose JA4200-1010-08F Steel oil hose JA4200-1010-02F Oil hose JA4200-1010-03F Oil hose JA4200-1010-04F Oil hose JA4200-1010-05F G1/4” elbow JA4200-1010-06F G1/4” tee fitting G1/4” elbow Annex 7. Spare parts list Spare parts list---electrical system Q’ty Material No.
  • Page 30 WE ARE HERE TO SURPRISE! 328005 AC contactor CJX2-1210/AC24 540035 Fuse holder TFBR-102 328008 Fuse holder RT18-32X 328010 Fuse 16A（10*38） 32801 Fuse 32A（10*38） 328011 Fuse 5A（6*30） 540088 Fuse 10A（6*30） 321024 Limit switch ME8104...
  • Page 31 WE ARE HERE TO SURPRISE! 323002 Terminal block TB1512L 328026 Rectifier KBPC5A-35A 328014 Capacitor 4700UF/50V 328074 Control box 328072 Relay LY2NJ/AC24 328073 Relay seat PTF-08A 328019 Time relay ST6PA-5S/AC24V 328020 Time relay seat PYF-08A...
  • Page 32 WE ARE HERE TO SURPRISE! Spare parts list---machine part Q’TY DRAWING# DESCRIPTION MATERIAL REMARK JA4200T-C-A1-B1 Down wheel JA4200T-C -A11 Height adapter Welding piece 130MM JA4200T-C -A13 Safety plate JA4200T-C -A17 Positioning block Q235A JA4200T-C -A14 Electromagnet Component JA4200T-C -A3-B1 Up wheel...
  • Page 33 WE ARE HERE TO SURPRISE! Annex8， Size and weight requirement for the vehicle A (mm) B (mm) C (mm) D (T) E (T) F (T) G (T) Model No. JA4200T-C 2400 2900 Valve board diagram...
  • Page 34 WE ARE HERE TO SURPRISE! Annex9，CE Certificate...
  • Page 35 WE ARE HERE TO SURPRISE!